CN107009702A - 无碱玻璃纤维方格布缝编复合毡 - Google Patents

无碱玻璃纤维方格布缝编复合毡 Download PDF

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CN107009702A
CN107009702A CN201710127768.9A CN201710127768A CN107009702A CN 107009702 A CN107009702 A CN 107009702A CN 201710127768 A CN201710127768 A CN 201710127768A CN 107009702 A CN107009702 A CN 107009702A
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alkali
glass fibre
glass flake
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吴祖明
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Changshu Dongyu Insulated Compound Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/067Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • B32B2262/0284Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/40Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape

Abstract

本发明公开一种无碱玻璃纤维方格布缝编复合毡,所述的无碱玻璃纤维方格布缝编复合毡包括基体层和外表面层,所述基体层为无碱玻璃纤维方格布,所述外表面层为玻璃鳞片胶泥,所述无碱玻璃纤维方格布的一面或两面设有无碱玻璃纤维短切纱层,所述无碱玻璃纤维短切纱多层复合层之间通过高弹涤纶丝缝编而成,所述玻璃鳞片胶泥包括聚酯树脂、玻璃鳞片和粉料,所述的聚酯树脂占玻璃鳞片胶泥总体分量的48%‑53%,所述的玻璃鳞片占玻璃鳞片胶泥总体分量的22%‑24%,所述的粉料占玻璃鳞片胶泥总体分量的25%‑28%,本发明提供一种无碱玻璃纤维方格布缝编复合毡,具有耐腐蚀且耐用,从而提高了其使用寿命的优点。

Description

无碱玻璃纤维方格布缝编复合毡
技术领域
本发明涉及一种无碱玻璃纤维方格布缝编复合毡。
背景技术
目前国内外已有的耐碱纤维配方,其耐碱性能比普通的玻璃纤维有明显提高。耐碱玻璃纤维能有效抵抗水泥中高碱物质的侵蚀,握裹力强,弹性模量、抗冲击、抗拉、抗弯强度极高,不燃、抗冻、耐温度、湿度变化能力强,抗裂、抗渗性能卓越,具有可设计性强,易成型等特点。耐碱纤维中含有较高含量的 ZrO2,在纤维耐碱性显著提高的同时,玻璃的熔化温 度也明显提高,同时增加了玻璃的失透性。耐碱玻璃失透性增加,析晶速率明显快于普通 E 玻璃及其他的玻璃配方种类。这就造成了耐碱玻璃纤维在实际生产中的困难,导致耐碱玻 璃纤维生产工艺难控制,作业难度增加。鉴于以上情况,需要一种既可以提高玻璃纤维耐碱性能,而作业难度不至于大大 增加的高性能耐碱玻璃纤维配方。
玻璃纤维是一种性能优异的无机非金属材料,具有绝缘性好、耐热性强、抗腐蚀性好、机械强度高的优点。用玻璃纤维制成的布料能够用于生产各种电绝缘层压板、印刷线路板、各种车辆车体、贮罐、船艇、模具等,而目前的玻璃纤维布在使用过程中往往会存在着防火、防水、防潮效果差的问题,导致玻璃纤维布的使用寿命低。
发明内容
本发明提供一种具有耐腐蚀且耐用,从而提高了其使用寿命优点的无碱玻璃纤维方格布缝编复合毡。
本发明的技术方案是:一种无碱玻璃纤维方格布缝编复合毡,所述的无碱玻璃纤维方格布缝编复合毡包括基体层和外表面层,所述基体层为无碱玻璃纤维方格布,所述外表面层为玻璃鳞片胶泥,所述无碱玻璃纤维方格布的一面或两面设有无碱玻璃纤维短切纱层,所述无碱玻璃纤维短切纱多层复合层之间通过高弹涤纶丝缝编而成,所述无碱玻璃纤维短切纱由横向玻璃纤维丝条和纵向玻璃纤维丝条十字交叉成型,所述玻璃鳞片胶泥包括聚酯树脂、玻璃鳞片和粉料,所述的聚酯树脂占玻璃鳞片胶泥总体分量的48%-53%,所述的玻璃鳞片占玻璃鳞片胶泥总体分量的22%-24%,所述的粉料占玻璃鳞片胶泥总体分量的25%-28%。
在本发明一个较佳实施例中,所述玻璃鳞片包括环氧乙烯基树脂、树脂砂浆。
在本发明一个较佳实施例中,所述的聚酯树脂占玻璃鳞片胶泥总体分量的51%,所述的玻璃鳞片占玻璃鳞片胶泥总体分量的23%,所述的粉料占玻璃鳞片胶泥总体分量的26%。
本发明的一种无碱玻璃纤维方格布缝编复合毡,具有耐腐蚀且耐用,从而提高了其使用寿命的优点。
具体实施方式
下面对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。
其中,所述的无碱玻璃纤维方格布缝编复合毡包括基体层和外表面层,所述基体层为无碱玻璃纤维方格布,所述外表面层为玻璃鳞片胶泥,所述无碱玻璃纤维方格布的一面或两面设有无碱玻璃纤维短切纱层,所述无碱玻璃纤维短切纱多层复合层之间通过高弹涤纶丝缝编而成,所述无碱玻璃纤维短切纱由横向玻璃纤维丝条和纵向玻璃纤维丝条十字交叉成型,所述玻璃鳞片胶泥包括聚酯树脂、玻璃鳞片和粉料,所述的聚酯树脂占玻璃鳞片胶泥总体分量的48%-53%,所述的玻璃鳞片占玻璃鳞片胶泥总体分量的22%-24%,所述的粉料占玻璃鳞片胶泥总体分量的25%-28%。
进一步说明,所述玻璃鳞片包括环氧乙烯基树脂、树脂砂浆,所述的聚酯树脂占玻璃鳞片胶泥总体分量的51%,所述的玻璃鳞片占玻璃鳞片胶泥总体分量的23%,所述的粉料占玻璃鳞片胶泥总体分量的26%。
在进一步说明,玻璃鳞片作为一种特殊的防腐蚀填料,用于防腐蚀涂料中,使涂层具备了上述性能。因而,玻璃鳞片涂料具有优异的防腐蚀性能,成为值得人们青睐的新型防腐蚀材料。 玻璃鳞片涂料可广泛用于:石油、石化输油管线、贮罐、设备、海洋设施、海上钻井平台、化工贮气柜及输气管;冶金发电厂的排烟脱硫装置,还可作为玻璃钢设备的防渗层。玻璃是无机材料,其组成决定了它具有良好的耐化学药品及抗老化性能。玻璃鳞片很薄,鳞片涂料经正确施工,使得它在涂层中可与基体平等叠压排列,象片片鱼鳞,如层层盔甲,形成致密的防渗层,据测可达数十上百层,使得腐蚀介质扩散渗透到被保护基体的途径变得曲曲折折,大大延长了介质渗透的途径和时间,相应提高了涂层的抗渗透性能及耐蚀寿命。 涂层中大量的玻璃鳞片形成许多小区域,使涂层中的微裂纹、微气泡相互分割,大大减慢了介质的渗透速度,使介质渗透率明显缩小。玻璃鳞片涂层比其他材料抗介质渗透性可提高几倍到十几倍。玻璃鳞片用硅烷型偶联剂处理,可明显增加鳞片与树脂间的粘结力,有效增加了涂层的抗渗性,降低了涂层的吸水性。而且经处理过的玻璃鳞片在树脂中的漂浮性好,有利于鳞片与基体之间的平行排列,从而提高涂层的抗渗性。 玻璃鳞片在涂层中加入量既不能太小,也不可太大,合适的用量可以达到最佳效果。鳞片不足则形成片与片之间的重叠排列,涂层的抗渗透性不是很好;随着用量的增加,屏蔽作用增大,抗渗透性随之提高。但用量过大,反而不利于鳞片之间在涂层中的排列,会造成杂乱无序的排列,增加了涂层内部的空隙,这样涂层的致密性会降低。所以鳞片的用量有一个最佳范围,应在20%~35%之间。本发明提供一种无碱玻璃纤维方格布缝编复合毡,具有耐腐蚀且耐用,从而提高了其使用寿命的优点。
本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本领域的技术人员在本发明所揭露的技术范围内,可不经过创造性劳动想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书所限定的保护范围为准。

Claims (3)

1.一种无碱玻璃纤维方格布缝编复合毡,其特征在于:所述的无碱玻璃纤维方格布缝编复合毡包括基体层和外表面层,所述基体层为无碱玻璃纤维方格布,所述外表面层为玻璃鳞片胶泥,所述无碱玻璃纤维方格布的一面或两面设有无碱玻璃纤维短切纱层,所述无碱玻璃纤维短切纱多层复合层之间通过高弹涤纶丝缝编而成,所述无碱玻璃纤维短切纱由横向玻璃纤维丝条和纵向玻璃纤维丝条十字交叉成型,所述玻璃鳞片胶泥包括聚酯树脂、玻璃鳞片和粉料,所述的聚酯树脂占玻璃鳞片胶泥总体分量的48%-53%,所述的玻璃鳞片占玻璃鳞片胶泥总体分量的22%-24%,所述的粉料占玻璃鳞片胶泥总体分量的25%-28%。
2.根据权利要求1所述的无碱玻璃纤维方格布缝编复合毡,其特征在于:所述玻璃鳞片包括环氧乙烯基树脂、树脂砂浆。
3.根据权利要求1所述的无碱玻璃纤维方格布缝编复合毡,其特征在于:所述的聚酯树脂占玻璃鳞片胶泥总体分量的51%,所述的玻璃鳞片占玻璃鳞片胶泥总体分量的23%,所述的粉料占玻璃鳞片胶泥总体分量的26%。
CN201710127768.9A 2017-03-06 2017-03-06 无碱玻璃纤维方格布缝编复合毡 Pending CN107009702A (zh)

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