CN107009279A - Gilled radiator outer surface peener and ball blast technique - Google Patents

Gilled radiator outer surface peener and ball blast technique Download PDF

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Publication number
CN107009279A
CN107009279A CN201710274075.2A CN201710274075A CN107009279A CN 107009279 A CN107009279 A CN 107009279A CN 201710274075 A CN201710274075 A CN 201710274075A CN 107009279 A CN107009279 A CN 107009279A
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CN
China
Prior art keywords
peener
gilled radiator
room
bullet
ball
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710274075.2A
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Chinese (zh)
Inventor
史正生
浦建江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Tengqi Electrical Equipment Tech Co Ltd
Original Assignee
Jiangsu Tengqi Electrical Equipment Tech Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Tengqi Electrical Equipment Tech Co Ltd filed Critical Jiangsu Tengqi Electrical Equipment Tech Co Ltd
Priority to CN201710274075.2A priority Critical patent/CN107009279A/en
Publication of CN107009279A publication Critical patent/CN107009279A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/08Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
    • B24C3/10Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
    • B24C3/14Apparatus using impellers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/08Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
    • B24C3/083Transfer or feeding devices; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/003Removing abrasive powder out of the blasting machine

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a kind of gilled radiator outer surface peener, including:Supported by support and multiple suspension hook cucurbits are equipped with skyborne circular orbit, the circular orbit, being disposed with shot blast room, soot blowing room and gilled radiator along its circumferential direction below the circular orbit exchanges position;Present invention also offers the ball blast technique being operated using above-mentioned peener.By the above-mentioned means, the present invention is simple and reasonable, using circular orbit, multiple radiators can be lifted and be carried out continuously ball blast work, floor space is small, and compact conformation, production efficiency is high, and cleaning quality is good, safe and reliable.

Description

Gilled radiator outer surface peener and ball blast technique
Technical field
The present invention relates to radiator processing technique field, more particularly to a kind of gilled radiator outer surface peener and Ball blast technique.
Background technology
Transformer is essential power equipment in power industry.Oil-filled transformer is used in various transformers A kind of wide transformer.Existing oil-filled transformer is equipped with gilled radiator, to ensure the normal fortune of transformer OK.At present, most common gilled radiator is usually into being set on upper oil collecting pipe by upper oil collecting pipe, lower oil collecting pipe and groups of fins There is air relief cock, lower oil collecting pipe is provided with bleeder plug.
The ball blast technique of gilled radiator outer surface is one of important procedure in radiator production, can effectively be gone Except impurity such as spreader surface oxide skins, spreader surface is strengthened, be conducive to later stage japanning application.At present, for piece The ball blast process of formula radiator outer surface, some still a kind of suitable special peener, the application base manually, also Produced in background above.
The content of the invention
The present invention solves the technical problem of a kind of offer gilled radiator outer surface peener and ball blast technique, It is simple and reasonable, using circular orbit, multiple radiators can be lifted and be carried out continuously ball blast work, floor space is small, structure Compact, production efficiency is high, and cleaning quality is good, safe and reliable.
In order to solve the above technical problems, one aspect of the present invention is:A kind of gilled radiator appearance is provided Face peener, including:Supported by support and multiple suspension hook calabashes are equipped with skyborne circular orbit, the circular orbit Shot blast room, soot blowing room and gilled radiator are disposed with along its circumferential direction exchange position below reed, the circular orbit.
In a preferred embodiment of the present invention, equidistantly it is provided with from top to bottom on the side wall inside the shot blast room Multiple impeller head groups, every group of two impeller heads.
In a preferred embodiment of the present invention, every group of two impeller heads spray in certain intersecting angle, injection folder Angle is 30 ~ 35 degree.
In a preferred embodiment of the present invention, shifted to install between multigroup impeller head, dislocation distance is 150 ~ 200mm, The distance between spout and gilled radiator of the impeller head are 100 ~ 300mm.
In a preferred embodiment of the present invention, the shot blast room bottom is provided with melt pit, and the side of the shot blast room is set Projectile cycling system is equipped with, the projectile cycling system includes the lower longitudinal spiral conveyer being arranged in melt pit and lower longitudinal direction The vertical lifting machine of conveying worm connection and the upper horizontal conveying worm being connected with vertical lifting machine, the upper horizontal spiral It is provided with below conveyer below bullet separator, the bullet separator and is provided with multiple bullet outlet valves, it is the multiple Bullet outlet valve is connected by pipeline with the bullet entrance of each impeller head respectively.
In a preferred embodiment of the present invention, the welding casing knot that the shot blast room is made up of steel skeleton and steel plate Structure, the shot blast room is in be provided with antifriction metal (AFM) protection board, the top plate of the shot blast room on the inwall in ball blast strike area and set It is equipped with the suspension hook passage moved for suspension hook.
In a preferred embodiment of the present invention, the two ends of the shot blast room respectively set a split gate of linkage, described Link and the thick wear-resistant rubber sheets of 8mm be provided with split gate inwall, the split gate of linkage controls to open and close by hydraulic cylinder, The control valve and bullet outlet valve of the hydraulic cylinder are connected on a controller, when gate is closed, could open bullet Outlet valve.
In a preferred embodiment of the present invention, the wall body of the shot blast room includes inside and outside double-layer plate, interior steel plate with it is outer It is filled between steel plate on acoustical cotton, the outer surface of the outer steel plate and is provided with sound-deadening paint layer, outside the sound-deadening paint layer Corrosion resistant coating layer is provided with surface.
In a preferred embodiment of the present invention, multiple high pressure soot blowing blower fans, the soot blowing are provided with the soot blowing room The two ends of room respectively set the split gate of a linkage as shot blast room, when gate is closed, and high pressure soot blowing blower fan starts.
Present invention also offers the ball blast technique for the gilled radiator outer surface that ball blast is carried out using above-mentioned peener, bag Include step in detail below:
A, equipment and bullet selection:Using above-mentioned peener, bullet selection steel wire cut pill or cast steel ball, particle is 0.3- 0.6mm, shot requirement has corner angle, cleaning, drying, no greasy dirt;
Prepare before b, ball blast:The relative humidity of air is less than 85%, and gilled radiator metallic surface temperature is at least above dew point temperature 3 DEG C of degree, before Shot Blasting is carried out, carefully removes the attachments such as surface welding slag, splashing, and it is visible to remove spreader surface Grease and other dirts;
C, technical process:In order to prevent from producing during ball blast, leakage is thrown and sky is put, and is reduced shift count, is improved mill ball utilization rate and work Efficiency, the length of radiator centre-to-centre spacing will be considered comprehensively before construction, position and quantity, effect that reasonable arrangement impeller head is opened Rate etc., to materials, with the timely adjustment of gas ratio, starts peener, suspension hook cucurbit triggers radiator, sequentially passes through ball blast Room, soot blowing room, gilled radiator exchange position and are used for hanging up the radiator of non-ball blast and remove the radiator of ball blast;
In soot blowing room, the floating dust and chip of product surface, product table after surface treatment are removed with the compressed air of drying, oil-free The not handy hand in face is touched;
D, post processing:After shotblasting processing completion, through that after the assay was approved, the primer painting on surface, its interval need to be carried out as early as possible Time is more short better, under environmental condition more than air humidity >=85%, and application, fine day or wet need to be carried out within 4 hours During degree≤85%, most long interval time carried out the application of priming paint no more than 12 hours.
The beneficial effects of the invention are as follows:Gilled radiator outer surface of the present invention peener and ball blast technique, it is simple in construction Rationally, using circular orbit, multiple radiators can be lifted and be carried out continuously ball blast work, floor space is small, compact conformation, production Efficiency high, cleaning quality is good, safe and reliable.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, makes required in being described below to embodiment Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for For those of ordinary skill in the art, on the premise of not paying creative work, it can also obtain other according to these accompanying drawings Accompanying drawing, wherein:
Fig. 1 is the structural representation of the preferred embodiment of gilled radiator outer surface of the present invention peener one;
Fig. 2 is Fig. 1 left view;
Fig. 3 is Fig. 1 top view.
The mark of each part is as follows in accompanying drawing:1st, circular orbit, 2, suspension hook cucurbit, 3, shot blast room, 4, soot blowing room, 5, chip Radiator exchanges position, and 6, impeller head, 7, melt pit, 8, lower longitudinal spiral conveyer, 9, vertical lifting machine, 10, upper horizontal spiral transferring Send machine, 11, bullet separator, 12, bullet outlet valve.
Embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described implementation Example is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, this area is common All other embodiment that technical staff is obtained under the premise of creative work is not made, belongs to the model that the present invention is protected Enclose.
Fig. 1 to Fig. 3 is referred to, the embodiment of the present invention includes:
A kind of gilled radiator outer surface peener, including:Skyborne circular orbit 1, the annular are supported by support Orbital assembly has is disposed with shot blast room 3, soot blowing below multiple suspension hook cucurbits 2, the circular orbit along its circumferential direction Room 4 and gilled radiator exchange position 5.
In use, the quantity of suspension hook cucurbit is depending on the actual conditions such as heat sink size, production time, using circular rails Road, can lift multiple radiators and be carried out continuously ball blast work, floor space is small, and compact conformation, production efficiency is high.
Multiple impeller head groups, every group of two ball blasts are equidistantly installed from top to bottom on the side wall inside the shot blast room Device, the quantity of impeller head group is also flexible customization according to heat sink size.
It is preferred that, every group of two impeller heads spray in certain intersecting angle, and injection angle is 30 ~ 35 degree, multigroup to throw Shifted to install between ball device, dislocation distance is 150 ~ 200mm, the distance between the spout of the impeller head and gilled radiator are 100 ~ 300mm, by arrangement above, can effectively lift overall ball blast effect, practical.
The shot blast room bottom is provided with melt pit 6, and the side of the shot blast room is provided with projectile cycling system, the bullet The circulatory system includes the lower longitudinal spiral conveyer 7 being arranged in melt pit, the vertical lifting being connected with lower longitudinal spiral conveyer Bullet point is provided with below machine 8 and the upper horizontal conveying worm 9 being connected with vertical lifting machine, the upper horizontal conveying worm From device 10, multiple bullet outlet valves 11 are provided with below the bullet separator, the multiple bullet outlet valve leads to respectively Piping is connected with the bullet entrance of each impeller head.
By projectile cycling system, the impurity such as broken ball, sand, oxide skin can be separated with qualified bullet, it is qualified Bullet can be utilized with circulating repetition, saved production cost and be conducive to environmental protection.
The welding casing structure that the shot blast room is made up of steel skeleton and steel plate, the shot blast room is in ball blast and hits area Inwall on be provided with antifriction metal (AFM) protection board, lifted and be provided with confession on the service life of shot blast room, the top plate of the shot blast room The suspension hook passage of suspension hook movement.
The two ends of the shot blast room respectively set and are provided with a split gate of linkage, the split gate inwall of linkage Wear-resistant rubber sheet thick 8mm, the split gate of linkage controls to open and close by hydraulic cylinder, the control valve and bullet of the hydraulic cylinder Outlet valve is connected on a controller, when gate is closed, and automatically controls opening bullet outlet valve, and security is good.
The wall body of the shot blast room includes inside and outside double-layer plate, and acoustical cotton is filled between interior steel plate and outer steel plate, described It is provided with the outer surface of outer steel plate on sound-deadening paint layer, the outer surface of the sound-deadening paint layer and is provided with corrosion resistant coating layer, During ball blast, noise is larger, using said structure, can effectively reduce the noise during ball blast, reduces noise pollution.
Multiple high pressure soot blowing blower fans are provided with the soot blowing room, the two ends of the soot blowing room respectively set one and shot blast room The split gate of the same linkage, when gate is closed, high pressure soot blowing blower fan starts, and is removed and produced with the compressed air of drying, oil-free The floating dust and chip on product surface.
Present invention also offers the ball blast technique for the gilled radiator outer surface that ball blast is carried out using above-mentioned peener, bag Include step in detail below:
A, equipment and bullet selection:Using above-mentioned peener, bullet selection steel wire cut pill or cast steel ball, particle is 0.3- 0.6mm, shot requirement has corner angle, cleaning, drying, no greasy dirt;
Prepare before b, ball blast:The relative humidity of air is less than 85%, and gilled radiator metallic surface temperature is at least above dew point temperature 3 DEG C of degree, before Shot Blasting is carried out, carefully removes the attachments such as surface welding slag, splashing, and it is visible to remove spreader surface Grease and other dirts;
C, technical process:In order to prevent from producing during ball blast, leakage is thrown and sky is put, and is reduced shift count, is improved mill ball utilization rate and work Efficiency, the length of radiator centre-to-centre spacing will be considered comprehensively before construction, position and quantity, effect that reasonable arrangement impeller head is opened Rate etc., to materials, with the timely adjustment of gas ratio, starts peener, suspension hook cucurbit triggers radiator, sequentially passes through ball blast Room, soot blowing room, gilled radiator exchange position and are used for hanging up the radiator of non-ball blast and removing the radiator of ball blast, with can be with The radiator and the radiator of ball blast of non-ball blast are transported using driving or fork truck etc.;
In soot blowing room, the floating dust and chip of product surface, product table after surface treatment are removed with the compressed air of drying, oil-free The not handy hand in face is touched;
D, post processing:After shotblasting processing completion, through that after the assay was approved, the primer painting on surface, its interval need to be carried out as early as possible Time is more short better, under environmental condition more than air humidity >=85%, and application, fine day or wet need to be carried out within 4 hours During degree≤85%, most long interval time carried out the application of priming paint no more than 12 hours.
The beneficial effects of the invention are as follows:Gilled radiator outer surface of the present invention peener and ball blast technique, it is simple in construction Rationally, using circular orbit, multiple radiators can be lifted and be carried out continuously ball blast work, floor space is small, compact conformation, production Efficiency high, cleaning quality is good, safe and reliable.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair Equivalent structure or equivalent flow conversion that bright description is made, or directly or indirectly it is used in other related technology necks Domain, is included within the scope of the present invention.

Claims (10)

1. a kind of gilled radiator outer surface peener, it is characterised in that including:Skyborne circular rails are supported by support It is equipped with road, the circular orbit below multiple suspension hook cucurbits, the circular orbit and is disposed with throwing along its circumferential direction Ball room, soot blowing room and gilled radiator exchange position.
2. gilled radiator outer surface according to claim 1 peener, it is characterised in that inside the shot blast room Multiple impeller head groups, every group of two impeller heads are equidistantly installed from top to bottom on the wall of side.
3. gilled radiator outer surface according to claim 2 peener, it is characterised in that every group of two impeller heads Sprayed in certain intersecting angle, injection angle is 30 ~ 35 degree.
4. gilled radiator outer surface according to claim 2 peener, it is characterised in that wrong between multigroup impeller head Position is set, and dislocation distance is 150 ~ 200mm, and the distance between the spout and gilled radiator of the impeller head is 100 ~ 300mm.
5. gilled radiator outer surface according to claim 2 peener, it is characterised in that the shot blast room bottom is set Melt pit is equipped with, the side of the shot blast room is provided with projectile cycling system, and the projectile cycling system includes being arranged in melt pit Lower longitudinal spiral conveyer, the vertical lifting machine being connected with lower longitudinal spiral conveyer and the upper horizontal stroke being connected with vertical lifting machine To conveying worm, it is provided with below bullet separator, the bullet separator and sets below the upper horizontal conveying worm There are multiple bullet outlet valves, the multiple bullet outlet valve is connected by the bullet entrance of pipeline and each impeller head respectively Connect.
6. gilled radiator outer surface according to claim 1 peener, it is characterised in that the shot blast room is by steel The welding casing structure of skeleton and steel plate composition, the shot blast room, which is on the inwall in ball blast strike area, is provided with antifriction metal (AFM) guarantor The suspension hook passage moved for suspension hook is provided with backplate, the top plate of the shot blast room.
7. gilled radiator outer surface according to claim 1 peener, it is characterised in that the two ends of the shot blast room Each set is provided with the thick wear-resistant rubber sheets of 8mm, the linkage on a split gate of linkage, the split gate inwall of linkage Split gate controls to open and close by hydraulic cylinder, and the control valve and bullet outlet valve of the hydraulic cylinder are connected to a controller On, when gate is closed, bullet outlet valve could be opened.
8. gilled radiator outer surface according to claim 1 peener, it is characterised in that the wall body of the shot blast room Including inside and outside double-layer plate, acoustical cotton is filled between interior steel plate and outer steel plate, be provided with the outer surface of the outer steel plate every Corrosion resistant coating layer is provided with sound dope layer, the outer surface of the sound-deadening paint layer.
9. gilled radiator outer surface according to claim 7 peener, it is characterised in that set in the soot blowing room There are multiple high pressure soot blowing blower fans, the two ends of the soot blowing room respectively set the split gate of a linkage as shot blast room, when big When door is closed, high pressure soot blowing blower fan starts.
10. a kind of gilled radiator outer surface ball blast technique, it is characterised in that including step in detail below:
A, equipment and bullet selection:Using the peener described in any one of claim 1 ~ 9, bullet selection steel wire cut pill or Cast steel ball, particle is 0.3-0.6mm, and shot requirement has corner angle, cleaning, drying, no greasy dirt;
Prepare before b, ball blast:The relative humidity of air is less than 85%, and gilled radiator metallic surface temperature is at least above dew point temperature 3 DEG C of degree, before Shot Blasting is carried out, carefully removes the attachments such as surface welding slag, splashing, and it is visible to remove spreader surface Grease and other dirts;
C, technical process:In order to prevent from producing during ball blast, leakage is thrown and sky is put, and is reduced shift count, is improved mill ball utilization rate and work Efficiency, the length of radiator centre-to-centre spacing will be considered comprehensively before construction, position and quantity, effect that reasonable arrangement impeller head is opened Rate etc., to materials, with the timely adjustment of gas ratio, starts peener, suspension hook cucurbit triggers radiator, sequentially passes through ball blast Room, soot blowing room, gilled radiator exchange position and are used for hanging up the radiator of non-ball blast and remove the radiator of ball blast;
In soot blowing room, the floating dust and chip of product surface, product table after surface treatment are removed with the compressed air of drying, oil-free The not handy hand in face is touched;
D, post processing:After shotblasting processing completion, through that after the assay was approved, the primer painting on surface, its interval need to be carried out as early as possible Time is more short better, under environmental condition more than air humidity >=85%, and application, fine day or wet need to be carried out within 4 hours During degree≤85%, most long interval time carried out the application of priming paint no more than 12 hours.
CN201710274075.2A 2017-04-25 2017-04-25 Gilled radiator outer surface peener and ball blast technique Pending CN107009279A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710274075.2A CN107009279A (en) 2017-04-25 2017-04-25 Gilled radiator outer surface peener and ball blast technique

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Application Number Priority Date Filing Date Title
CN201710274075.2A CN107009279A (en) 2017-04-25 2017-04-25 Gilled radiator outer surface peener and ball blast technique

Publications (1)

Publication Number Publication Date
CN107009279A true CN107009279A (en) 2017-08-04

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107520761A (en) * 2017-09-13 2017-12-29 浙江工贸职业技术学院 The shower nozzle sand-blasting machine of air draught recovery type automobile component three
CN108687675A (en) * 2018-04-24 2018-10-23 上柴动力海安有限公司 A kind of cylinder head casting cleaning conveying production technology of environment-friendly type diesel engine for automobile
CN109531283A (en) * 2018-11-19 2019-03-29 成都市联余精密机械有限公司 A kind of shot-blast process convenient for high speed machine PET product break away from moulds whose surfaces
CN114381781A (en) * 2021-12-16 2022-04-22 沈阳天通电气有限公司 Surface coating process for radiator for transformer
CN118386087A (en) * 2024-06-26 2024-07-26 潍坊天信散热器有限公司 Polishing and grinding device for surface treatment of die-casting radiator fins

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CN204076030U (en) * 2014-04-09 2015-01-07 江苏英达机械有限公司 A kind of shot-blasting machine multi-angle rotary impeller head
CN205765670U (en) * 2016-07-20 2016-12-07 大丰市申达机械制造有限公司 A kind of hook-type shot-blast cleaner
CN206717672U (en) * 2017-04-25 2017-12-08 江苏腾奇电力设备科技有限公司 Gilled radiator outer surface peener

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107520761A (en) * 2017-09-13 2017-12-29 浙江工贸职业技术学院 The shower nozzle sand-blasting machine of air draught recovery type automobile component three
CN107520761B (en) * 2017-09-13 2019-04-23 浙江工贸职业技术学院 Three spray head sand-blasting machine of air draught recovery type automobile component
CN108687675A (en) * 2018-04-24 2018-10-23 上柴动力海安有限公司 A kind of cylinder head casting cleaning conveying production technology of environment-friendly type diesel engine for automobile
CN108687675B (en) * 2018-04-24 2020-04-03 上柴动力海安有限公司 Cleaning and conveying production process for cylinder cover casting of environment-friendly vehicle diesel engine
CN109531283A (en) * 2018-11-19 2019-03-29 成都市联余精密机械有限公司 A kind of shot-blast process convenient for high speed machine PET product break away from moulds whose surfaces
CN109531283B (en) * 2018-11-19 2020-01-24 成都市联余精密机械有限公司 Shot blasting process facilitating separation of PET (polyethylene terephthalate) product of high-speed machine from surface of mold core
CN114381781A (en) * 2021-12-16 2022-04-22 沈阳天通电气有限公司 Surface coating process for radiator for transformer
CN114381781B (en) * 2021-12-16 2023-11-07 沈阳天通电气有限公司 Surface coating process for radiator for transformer
CN118386087A (en) * 2024-06-26 2024-07-26 潍坊天信散热器有限公司 Polishing and grinding device for surface treatment of die-casting radiator fins
CN118386087B (en) * 2024-06-26 2024-10-01 潍坊天信散热器有限公司 Polishing and grinding device for surface treatment of die-casting radiator fins

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Application publication date: 20170804