It is a kind of to be used to assemble the automatic production line that pcb board carries power source surge protector
Technical field
The present invention relates to a kind of package system, specifically a kind of pcb board carries power source surge protector automatic production line.
Background technology
Existing pcb board carries Surge Protector product typically all by man-made assembly, therefore has the disadvantages that:Assembled
Cheng Zhong, staff at least needs to carry out feeding, assembling and the process such as checks, its workload is big, and task is heavy causes labor
Fatigue resistance is big, and staff easily produces tired sense, it is therefore desirable to which frequently rest, packaging efficiency declines, and human hand assembling quality is very
Difficulty is guaranteed, and assembly error is big, and assembling effect is poor, in addition, being needed unavoidably by plant equipment carry out group in assembling process
Dress, easily occurs security incident when this results in assembling, causes the unnecessary person and property loss;The multiple works of assembly working point
Sequence is carried out, and existing assembling division of labor mode has:It is responsible for different assembling procedure by different workmans or whole is responsible for by a workman
Assembling procedure, no matter using which kind of assembling division of labor mode, being all necessarily required to a large amount of worker assembles to improve packaging efficiency, this just leads
Cause workman's cost it is higher, and by human hand assemble it is less efficient, packaging qualification rate is relatively low.Therefore, design a kind of full automatic
Pcb board carries power source surge protector assembly line and seems particularly necessary.
The content of the invention
High it is an object of the invention to overcome the deficiencies of the prior art and provide a kind of packaging efficiency, assembling quality is stable, leads to
Strong with property, service life is long, and maintenance and operation is convenient, and it is automatic that the low pcb board of operation and maintenance cost carries power source surge protector
Metaplasia producing line.
The object of the present invention is achieved like this:It is a kind of to be used to assemble the automatic metaplasia that pcb board carries power source surge protector
Producing line, the pcb board being related to, which carries power source surge protector, includes housing, remote signalling pin, spring, sliding block, release sheet, protective case, height
Warm electrode, piezo-resistance and lid;It is characterized in that:The automatic production line includes:
First assembling mechanism, for assembling spring and sliding block in housing;
Second assembling mechanism, for assembling high temperature electrode and piezo-resistance respectively in housing;
3rd assembling mechanism, for assembling release sheet in housing;
4th assembling mechanism, housing is placed on for assembling box;
High-temperature soldering mechanism, for being welded to high temperature electrode and piezo-resistance;
Low-temperature welding mechanism, for being welded to piezo-resistance and release sheet;
Glue applying mechanism, for carrying out dispensing to piezo-resistance;
Assembled fixture, for clamping semi-finished product;
First conveying mechanism, for the assembled fixture for accompanying semi-finished product to be conveyed successively to each assembling station;
Second conveyor structure, for unloaded assembled fixture to be conveyed to initial assembling station;
Further:
First conveying mechanism is respectively through the first assembling mechanism, the second assembling mechanism, the 3rd assembling mechanism, high-temperature soldering machine
Structure, low-temperature welding mechanism and glue applying mechanism;Each mechanism is electrically connected main control circuit.Each assembling procedure on this production line is equal
Completed by robot, basic to realize full-automatic assembling, on the premise of manufacturing cost is reduced, production efficiency is double to be improved, and
And the flow work personnel amount reduction by 75%, output in the unit interval by it is conventional per hour 180 be promoted to now
360, realize that yield is doubled.
First assembling mechanism includes the first vibrating disk for spring feeding, the second vibration for sliding block feeding
Disk, the first manipulator for cluster spring and sliding block and for the assembly of spring and sliding block to be pressed into the 1st of housing the
Axle robot, the feeding end of the first vibrating disk and the feeding end of the second vibrating disk are respectively arranged at the combination station of the first manipulator
On;Second assembling mechanism includes on the six or four axle robot and the first loading assemblies, the first loading assemblies having for loading
The material containing disk of high temperature electrode and piezo-resistance.
3rd assembling mechanism is included for the 3rd vibrating disk of release sheet feeding and for will be disengaged from piece installed in shell
The three or four axle robot on body, the three or four axle robot is reciprocal between the feeding end of the 3rd vibrating disk and the first conveying mechanism
Activity;4th assembling mechanism includes the 4th vibrating disk for lid feeding.
The high-temperature soldering mechanism includes the second manipulator and high-temperature soldering device, and high-temperature soldering device is arranged at the second machine
On hand, the second manipulator control high-temperature soldering device carries out high-temperature soldering to tool to high temperature electrode and piezo-resistance;The eutectic welding
Connection mechanism includes the 3rd manipulator and low-temperature welding device, and piezo-resistance and release sheet feeding eutectic welding are hinged with by the 3rd manipulator
Put carry out low-temperature welding.
The glue applying mechanism includes the seven or four axle robot and point glue equipment, and point glue equipment is arranged at the seven or four axle robot
On, and the seven or four axle robot control point glue equipment carries out dispensing to piezo-resistance periphery;The conveying of first conveying mechanism
Distance is close with the fed distance of second conveyor structure, is substantially parallel to each other, and mutual conveying direction is reciprocal.
The assembled fixture includes being provided with the first fixation kit and the second fixation kit on main body clamping plate, main body clamping plate;
First fixation kit includes fixture bushing and red needle, and the spacing slip of fixture bushing is on main body clamping plate, and red needle elastic reset is slided
On main body clamping plate, red needle spacing lockable clamps casing slip during fixture casing slip to certain position;Second fixation kit bag
The sliding block with pressure head is included, the spacing slip of sliding block is on main body clamping plate, automatic locking when sliding block slides into certain position;Fixture bushing
Glide direction and sliding block glide direction it is substantially vertical.
This production line also include appearance test mechanism, parameter testing mechanism, for lid carry out silk-screen silk-screen mechanism,
For pasting the label-sticking mechanism of bar-code label and for unloaded assembled fixture to be transferred into second conveyor by the first conveying mechanism
The transfer robot arm of structure.
Wherein, appearance test mechanism includes whether meeting the CCD of requirement for camera detection remote signalling Pin locations and length
Camera model;Parameter testing mechanism includes digital electric bridge module and voltage detection module, to detect admittance voltage and leakage current;Silk-screen
Mechanism is included on laser mark printing device and the 3rd conveying mechanism, the 3rd conveying mechanism conveying semi-finished product to silk-screen station;Labelling machine
Structure includes automatic labeling device.
First assembling mechanism, the second assembling mechanism and the 3rd assembling mechanism are respectively arranged in the first assembling equipment,
4th assembling mechanism is arranged in the second assembling equipment, and high-temperature soldering mechanism, low-temperature welding mechanism and glue applying mechanism are set respectively
In in the 3rd assembling equipment;First conveying mechanism and second conveyor structure are respectively through the first assembling equipment, the second assembling equipment
With the 3rd assembling equipment.
The beneficial effect of the rocker transmission mechanism of hinge of the present invention is:
Full-automatic operation is realized in the assembling of 1.PCB board mounted power Surge Protectors substantially, before reduction manufacturing cost
Put, production efficiency double can be improved, yield by it is conventional per hour 180 to be promoted to present 360 each, realize that yield is turned over
Times;And the crew numbers needed on production line can reduce by 75%, and the workload also relative reduction of staff, have
Effect reduction labour cost and labour;
2. production line makes material realize certainly using robot unit work, each material by different types of frock feeding
Dynamic feeding, loading efficiency is high, and stable and reliable for performance and simple in construction, fault rate is low, therefore, the working stability of this production line
Property is strong;
3. a production line uses the form that robot is assembled automatically, the feeding work of material is the shape according to corresponding material
With size using mode feedings such as vibrating disk, belt line, overlapping, balances, and related feed mechanism uses modularized design, that
This is separate, non-interference, and highly versatile, and its scope of application may extend on different production lines;
4. the assembling procedure on production line is largely completed using robot, while realizing automatic assembling, robot
Life-span is more than 2 times of traditional, pneumatic or electronic part life, and its maximum life span is durable in use up to more than 10 years, is safeguarded
With it is easy to operate, and operation and maintenance cost is low.
Brief description of the drawings
Fig. 1 is the exploded view of pcb board load power source surge protector in preferred embodiment;
Fig. 2 and Fig. 3 are respectively the internal structure schematic diagram of pcb board load power source surge protector different azimuth in the present invention;
Fig. 4 is the overall structure diagram of production line in the present invention;
Fig. 5 is the internal structure schematic diagram of production line in the present invention;
Fig. 6 is the in the present invention first internal structure schematic diagram for assembling equipment;
Fig. 7 is the in the present invention second internal structure schematic diagram for assembling equipment;
Fig. 8 is the in the present invention the 3rd internal structure schematic diagram for assembling equipment;
Fig. 9 is the in the present invention the 4th internal structure schematic diagram for assembling equipment.
Figure 10 is the exploded view of assembled fixture in the present invention;
Figure 11 is the assembling figure of assembled fixture in the present invention.
Indicated in accompanying drawing as follows:Housing 1, remote signalling pin 2, spring 3, sliding block 4, release sheet 5, high temperature electrode 6, piezo-resistance
7th, lid 8, the first assembling mechanism 100, the first vibrating disk 101, the second vibrating disk 102, the first manipulator 103, the one or four axle machine
Device people 104, the second assembling mechanism 200, the six or four axle robot 201, the first loading assemblies 202, the first material containing disk the 203, the 3rd
Assembling mechanism 300, the 3rd vibrating disk 301, the three or four axle robot 302, the 4th assembling mechanism 400, the 4th vibrating disk 401, height
It is warm welding mechanism 500, the second manipulator 501, high-temperature soldering device 502, low-temperature welding mechanism 600, the 3rd manipulator 601, low
Warm welder 602, glue applying mechanism 700, the seven or four axle robot 701, point glue equipment 702, assembled fixture 800, clamping cavity
801st, shop bolt 802, sliding block 803, tabletting 804, train wheel bridge 805, red needle 806, lower plate 807, spring 808, bearing pin 809,
Fixture bushing 810, provided with bayonet socket 811, arc clamping head 812, guide groove 813, pressure head 831, positioning hole 851, the first conveying mechanism
910th, second conveyor structure 920, appearance test mechanism 930, parameter testing mechanism 940, silk-screen mechanism 950, laser mark printing device
951st, the 3rd conveying mechanism 952, label-sticking mechanism 960, the assembling of transfer robot arm 970, first device A, the second assembling equipment B, the
Three assembling equipment C, the 4th assembling equipment D.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings, according to Fig. 1-Figure 11, of the invention to be used to assemble
Pcb board carries the automatic production line of power source surge protector, and the pcb board being related to, which carries power source surge protector, includes housing 1, remote signalling
Pin 2, spring 3, sliding block 4, release sheet 5, protective case, high temperature electrode 6, piezo-resistance 7 and lid 8;Automatic production line includes:
First assembling mechanism 100, for assembling spring 3 and sliding block 4 in housing 1;
Second assembling mechanism 200, for assembling high temperature electrode 6 and piezo-resistance 7 respectively in housing 1;
3rd assembling mechanism 300, for assembling release sheet 5 in housing 1;
4th assembling mechanism 400, for assembling lid 8 in housing 1;
High-temperature soldering mechanism 500, for being welded to high temperature electrode 6 and piezo-resistance 7;
Low-temperature welding mechanism 600, for being welded to piezo-resistance 7 and release sheet 5;
Glue applying mechanism 700, for carrying out dispensing to piezo-resistance 7;
Assembled fixture 800, for clamping semi-finished product;
First conveying mechanism 910, for the assembled fixture 800 for accompanying semi-finished product to be conveyed successively to each assembling station;
Second conveyor structure 920, for unloaded assembled fixture 800 to be conveyed to initial assembling station;
Appearance test mechanism 930;Whether position and length for detecting remote signalling pin 2 meet requirement
Parameter testing mechanism 940, for detecting admittance voltage and leakage current;
Silk-screen mechanism 950, for carrying out laser silk-screen to lid 8;
Label-sticking mechanism 960, for pasting bar-code label;
Transfer robot arm 970, for unloaded assembled fixture 800 to be transferred into the second conveying by the first conveying mechanism 910
Mechanism 920;
First conveying mechanism 910 is respectively through the first assembling mechanism 100, the second assembling mechanism 200, the 3rd assembling mechanism
300th, high-temperature soldering mechanism 500, low-temperature welding mechanism 600 and glue applying mechanism 700;Each mechanism is electrically connected main control circuit.
Each assembling procedure on this production line is completed by robot, basic to realize full-automatic assembling, before reduction manufacturing cost
Put, production efficiency is double to be improved, and the flow work personnel amount reduction by 75%, and the output in the unit interval is by conventional
Per hour 180 be promoted to present 360, realize that yield is doubled.
First assembling mechanism 100 includes being used for the first vibrating disk 101 of the feeding of spring 3, shaken for the second of the feeding of sliding block 4
Moving plate 102, the first manipulator 103 for cluster spring 3 and sliding block 4 and for the assembly of spring 3 and sliding block 4 to be pressed into
The feeding end of one or four axle robot 104 of housing 1, the feeding end of the first vibrating disk 101 and the second vibrating disk 102 is set respectively
In on the combination station of the first manipulator 103;Second assembling mechanism 200 includes the six or four axle robot 201 and the first feeding group
There is the first material containing disk 203 for loading high temperature electrode 6 and piezo-resistance 7 on part 202, the first loading assemblies 202.
3rd assembling mechanism 300 includes being used for the 3rd vibrating disk 301 of the feeding of release sheet 5 and installed for will be disengaged from piece 5
The three or the four axle robot 302 on housing 1, the three or four axle robot 302 is defeated at the feeding end of the 3rd vibrating disk 301 and first
Send reciprocating movement between mechanism 910;4th assembling mechanism 400 includes the 4th vibrating disk 401 for the feeding of lid 8.
High-temperature soldering mechanism 500 includes the second manipulator 501 and high-temperature soldering device 502, and high-temperature soldering device 502 is set
In on the second manipulator 501, the second manipulator 501 control high-temperature soldering device 502 is carried out to high temperature electrode 6 and piezo-resistance 7
High-temperature soldering;Low-temperature welding mechanism 600 includes the 3rd manipulator 601 and low-temperature welding device 602, and the 3rd manipulator 601 will pressure
Quick resistance 7 and release sheet 5 feeding low-temperature welding device 602 carries out low-temperature welding.
Glue applying mechanism 700 includes the seven or four axle robot 701 and point glue equipment 702, and point glue equipment 702 is arranged at the seven or four
In axle robot 701, and the seven or four axle robot 701 control point glue equipment 702 carries out dispensing to the periphery of piezo-resistance 7;First
The fed distance of conveying mechanism 910 is close with the fed distance of second conveyor structure 920, is substantially parallel to each other, and mutual defeated
Send direction reciprocal.
Referring specifically to Figure 10-Figure 11, assembled fixture 800 includes being provided with the first fixation group on main body clamping plate, main body clamping plate
Part and the second fixation kit;First fixation kit includes fixture bushing 810 and red needle 806, and the spacing slip of fixture bushing 810 is in master
On body clamping plate, the elastic reset of red needle 806 is slided on main body clamping plate, and red needle 806 is limited when fixture bushing 810 slides into certain position
Position lockable clamps bushing 810 is slided;Second fixation kit includes the sliding block 803 with pressure head 831, and the spacing slip of sliding block 803 is in master
On body clamping plate, automatic locking when sliding block 803 slides into certain position;The glide direction of fixture bushing 810 and the slip of sliding block 803
Direction is substantially vertical.Specifically, main body clamping plate is provided with two mutual corresponding linear guide grooves 813, fixture bushing 810 and plugged
There is bearing pin 809, the two ends of bearing pin 809 are slided in guide groove 813 respectively, fixture bushing 810 is slided along guide groove 813;Red needle 806 with
Spring 808 is provided between main body clamping plate, fixture bushing 810 is provided with bayonet socket 811, and fixture bushing 810 slides into certain position
When, the end elastic reset of red needle 806 is slipped into bayonet socket 811, is slided with spacing lockable clamps bushing 810;Main body clamping plate is provided with
Shop bolt 802 is provided with positioning hole 851, sliding block 803, when sliding block 803 slides into certain position, shop bolt 802 is at least
Part is fallen into positioning hole 851, with automatic locking sliding block 803;It is adjustable on sliding block 803 to be provided with tabletting 804, tabletting 804
Effect end and the effect end of pressure head 831 be respectively exposed to the same end face of sliding block 803;Being provided with the middle part of main body clamping plate is used to clamp shell
The clamping cavity 801 of body 1, the end of fixture bushing 810 is provided with the arc clamping head 812 for being used for assembling release sheet 5, arc clamping head 812
Reciprocatingly slided with fixture bushing 810 in clamping cavity 801;Main body clamping plate assembled with train wheel bridge 805 and lower plate 807 and
Into fixture bushing 810 and red needle 806 are slided between train wheel bridge 805 and lower plate 807 respectively.
Appearance test mechanism 930 includes the CCD phases that requirement whether is met for the position of camera detection remote signalling pin 2 and length
Machine module, parameter testing mechanism 940 includes digital electric bridge module and voltage detection module, to detect admittance voltage and leakage current.
Silk-screen mechanism 950 includes the conveying mechanism 952 of laser mark printing device 951 and the 3rd, the 3rd conveying mechanism 952 conveying half
On finished product to silk-screen station;Label-sticking mechanism 960 includes automatic labeling device.
Referring specifically to Fig. 6-Fig. 9, the first assembling mechanism 100, the second assembling mechanism 200 and the 3rd assembling mechanism 300 are distinguished
It is arranged in the first assembling device A, the 4th assembling mechanism 400 is arranged on the second assembling equipment B, it is high-temperature soldering mechanism 500, low
Warm welding mechanism 600 and glue applying mechanism 700 are respectively arranged on the 3rd assembling equipment C;First conveying mechanism 910 and the second conveying
Mechanism 920 is respectively through the first assembling device A, the second assembling equipment B and the 3rd assembling equipment C.
The assembling procedure of this production line includes successively:
1) manually installed remote signalling electrode 2 is put into assembled fixture 800 on housing 1, then by the crawl of the one or four axle robot 104
In;
The feeding of 2 housing 1;
3) spring 3 is pressed into sliding block 4 by the first manipulator 103, so as to be combined with each other together;
4 are pressed into the spring 3 combined and sliding block 4 in housing 1 by the one or four axle robot 104;
The feeding of 5 release sheet 5, and there is the three or four axle robot 302 to be arranged in housing 1;
First protective case and the second protective case are respectively pressed into housing 1 by 6 the 4th 4 axle robots;
7 have the May 4th axle robot respectively to the first protective case and the second protective case dispensing;
Installed after the feeding of 8 high temperature electrode 6 by the six or four axle robot 201;
Installed after the feeding of 9 piezo-resistance 7 by the six or four axle robot 201;
The high-temperature soldering high temperature electrode 6 of 10 second manipulators 501 control high-temperature soldering device 502 and piezo-resistance 7;
11 carry out point tin cream by the automatic tin cream device of the 4th manipulator control;
Piezo-resistance 7 and release sheet 5 are sent into low-temperature welding device 602 and carry out low-temperature welding by 12 the 3rd manipulators 601;
13 by the seven or four axle robot to the periphery dispensing of piezo-resistance 7;
14 artificial solder joint cleanings and appearance test;
15 manually installed second protective cases and the 4th protective case;
The feeding of 16 lid 8 is simultaneously assembled automatically;
17 carry out laser silk-screen by laser mark printing device 951;
18 artificial ageings;
19CCD camera models carry out outward appearance grouping system;
20 parameter testings, survey remote signalling electrode, labelling;
21 hand-fillings.
Wherein due to the 1st, the process that 14,15,18 and 21 processes are flexible installing and need the long period to handle, so
Artificial operation is needed, other processes can all realize automation feeding, Integration Assembly And Checkout.
Above-mentioned specific embodiment is only the preferable embodiment of effect of the present invention, all identical or equivalent with this structure
Structure, in the protection domain of the application.