CN107006144B - Component mounter, the control method of component mounter, recording medium, component mounting system - Google Patents

Component mounter, the control method of component mounter, recording medium, component mounting system Download PDF

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Publication number
CN107006144B
CN107006144B CN201580068913.XA CN201580068913A CN107006144B CN 107006144 B CN107006144 B CN 107006144B CN 201580068913 A CN201580068913 A CN 201580068913A CN 107006144 B CN107006144 B CN 107006144B
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China
Prior art keywords
band
tape feeder
transfer
change
component
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CN201580068913.XA
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CN107006144A (en
Inventor
横田幸治
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Yamaha Motor Co Ltd
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Yamaha Motor Co Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components

Abstract

Tape feeder (4) has the angle detector (47) of the position of the band (TP) in detection direction of transfer (Ds), and result i.e. band initial position (Li) for the position that the band (TP) for the state that component feeding position (Ls) is located in element is detected by angle detector (47) is stored in storage unit.And, when tape feeder (4) is installed on loader maintaining part (31), the location confirmation for the band (TP) that main control unit (100) detects angle detector (47) is band current location (Lr), based on comparing band current location (Lr) and determine a need for change with result obtained from initial position (Li).Therefore, can be realized after tape feeder (4) installation whether the shortening of time needed for the judgement of change.

Description

Component mounter, the control method of component mounter, recording medium, element installation System
Technical field
The present invention relates to will accommodate the carrying out band in the tape feeder of feed element with sending out and look for of multiple element The technology of head.
Background technique
Conventionally, there is known component mounter of the element supplied tape feeder by mounting head to substrate transfer.? In above-mentioned component mounter, the band for accommodating multiple element is intermittently sent out to component feeding position by tape feeder Feed element, mounting head adsorb the element for being supplied to component feeding position and to substrate transfers.Moreover, in patent document In 1~3, tape feeder can be dismounted relative to component mounter, newly be installed on component mounter in tape feeder When, the so-called change (head for sending out tape feeder is executed in order to make the element in tape feeder be located at component feeding position Out).
In patent document 1, when the new component feeding unit installed as tape feeder, camera is made to be moved to absorption The top of position.Also, using the recess of camera shooting band of receptacle member in multiple recesses, and confirm the position of recess with The distance of absorption position.As a result, not executing change, between them when distance between them is less than predetermined value When distance is predetermined value or more, change is executed.
In patent document 2, when newly installation tape feeder, keep the laser displacement sensor for being installed on mounting head mobile To the top of element outlet.Also, the element at element outlet is confirmed based on the height of laser displacement sensor detection The presence or absence of.As a result, not executing change when element outlet has element, when element outlet does not have element, execution is looked for Head.
Patent document
Patent document 1: No. 5075214 bulletins of Japanese Patent No.
Patent document 2: Japanese Unexamined Patent Publication 2012-142347 bulletin
Summary of the invention
Subject to be solved by the invention
In this way, in patent document 1,2, in newly installation tape feeder, whether confirmation band is due to change and from Ying Ding The position of position is deviateed, and determines a need for change based on its result.But it in order to determine a need for change, needs in band Camera or laser displacement sensor is set to be moved to the top of the component feeding position of tape feeder after the installation of formula loader.Cause This, determines a need for change after the installation of tape feeder and needs the time.As a result, can not rapidly start to make sometimes With the installation of the element of the tape feeder.
The present invention made in view of the above subject, and it is an object of the present invention to provide one kind can be realized tape feeder installation after want The technology of the shortening of time needed for the judgement of no change.
Solution for solving the problem
Component mounter of the invention in order to achieve the above purpose, has: tape feeder will accommodate multiple element Band is sent out along direction of transfer and supplies element to component feeding position;Tape feeder is remained energy by loader maintaining part Enough dismounting;The element that the tape feeder for being installed on loader maintaining part is supplied to component feeding position is installed on by head unit Substrate;Control unit determines a need for adjusting band along direction of transfer for being installed on the tape feeder of loader maintaining part Position and the change that the element for being contained in band is positioned to component feeding position;And there is detection to pass for storage unit, tape feeder The test section of the position of the band on direction is sent, storage unit storage tape initial position, the band initial position is detected by test section Source in element be located in the position of the band of the state of component feeding position as a result, being installed on loader when tape feeder When maintaining part, the control unit portion of will test detection band location confirmation be band current location, based on compare band current location and band Result obtained from initial position determines a need for change.
The control method of component mounter of the invention in order to achieve the above purpose, has process below: confirmation band Whether formula loader is installed in the loader maintaining part of component mounter, and the tape feeder can will accommodate multiple element Band along direction of transfer send out and by element to component feeding position supply;At the beginning of storage unit sensing tape initial position, the band Beginning position is the band for detecting to be located in the state of component feeding position by the test section for being set to tape feeder in element Position result;And based on comparing band current location and determine a need for change with result obtained from initial position, It is described with current location be in the state that tape feeder is installed on component mounter test section detect band position.
The control program of component mounter of the invention in order to achieve the above purpose, makes computer execute above-mentioned element The each process that the control method of fitting machine has.
Recording medium of the invention in order to achieve the above purpose, is recorded above-mentioned in a manner of it can be read by computer The control program of component mounter.
Component mounting system of the invention in order to achieve the above purpose, has: component mounter, multiple with that will accommodate The band of element is sent out along direction of transfer and is kept by tape feeder that element is supplied to component feeding position, by tape feeder For the loader maintaining part that can be dismounted and component feeding position will be supplied to by the tape feeder for being installed on loader maintaining part The element set is installed on the head unit of substrate;Production adjustment homework department is changed, tape feeder can be executed and be adjusted along direction of transfer The position of band and the change that the element for being contained in band is positioned to component feeding position, and be separately arranged with loader maintaining part; Control unit, the tape feeder for being installed on loader maintaining part determine a need for change;And storage unit, tape feeder The test section of position with the band on detection direction of transfer, storage unit storage tape initial position, the band initial position are inspections Survey portion detects the state by being located in component feeding position by being in element and changing the change for producing the execution of adjustment homework department Band position as a result, when tape feeder is installed on loader maintaining part, the position of the band of the control unit portion of will test detection It sets and is confirmed as band current location, based on comparing band current location and determine a need for looking for result obtained from initial position Head.
The present invention (component mounter, the control method of component mounter, the control journey of component mounter constituted in this way Sequence, recording medium) in, tape feeder has the test section of the position of the band on detection direction of transfer, and will be by test section Detect that the i.e. band initial position of result that the position of the band of the state of component feeding position is located in element is stored in Storage portion.Also, when tape feeder is installed on loader maintaining part, the location confirmation of the band of the portion's of will test detection is that band is current Position, based on comparing band current location and determine a need for change with result obtained from initial position.Therefore, Neng Goushi After present tape feeder installation whether the shortening of time needed for the judgement of change.
Invention effect
In accordance with the invention it is possible to realize after tape feeder installation whether the shortening of time needed for the judgement of change Change.
Detailed description of the invention
Fig. 1 is the top view for schematically showing an example of component mounter of the invention.
Fig. 2 is the perspective view for indicating the appearance of component mounter of Fig. 1.
Fig. 3 is the perspective view of an example for the loader for indicating that the component mounter of Fig. 1 has.
Fig. 4 is the perspective view for indicating the case where band drawn from tep reel is installed on the loader of Fig. 3.
Fig. 5 is the block diagram of an example for the electrical structure for indicating that component mounter has.
Fig. 6 is the block diagram for indicating to have an example of the component mounting system of Fig. 1, Fig. 2 and component mounter shown in fig. 5.
Fig. 7 is to indicate that can be executed by component mounting system changes the figure for producing an example of adjustment operation.
Specific embodiment
Fig. 1 is the top view for schematically showing an example of component mounter of the invention.Fig. 2 is the element for indicating Fig. 1 The perspective view of the appearance of fitting machine.In two figures and figure below, suitably show by substrate direction of transfer X, width direction Y and lead The XYZ orthogonal coordinate system that the direction Z that hangs down is constituted.Component mounter 10 passes through head unit 60 by 20 handling substrate S of transport passage for transporting The element supplied from component feeding mechanism 11 is installed.
Specifically, on the base station 12 of component mounter 10,2 column transport passage for transporting 20 along board carrying direction X side by side Extend, substrate S can be carried along board carrying direction X by each transport passage for transporting 20.Transport passage for transporting 20 has at base station 12 A pair of of conveyer 21 that substrate S is carried to board carrying direction X.Also, the substrate S moved in is carried to peace by transport passage for transporting 20 It fills job position (position of substrate S shown in FIG. 1), and stops in the installation exercise position.Moreover, for installation exercise position The holding meanss of illustration omitted are set, and the substrate S for stopping at installation exercise position is kept by holding meanss.Next, carrying logical Road 20 moves out the substrate S that the installation of element is received in installation exercise position from installation exercise position to board carrying direction X.
Component feeding mechanism 11 is respectively configured in the two sides of the width direction Y of this 2 transport passage for transporting 20.Each component feeding machine Structure 11, which has, is equipped with tape feeder 4 and tep reel 5 in the trolley 3 that the shell 13 relative to component mounter 10 can dismount Structure.Trolley 3, which has, remains the confession that can be dismounted for the multiple tape feeders 4 for being arranged in a column along board carrying direction X The multiple tep reels 5 arranged along board carrying direction X are remained energy in the obliquely downward of loader maintaining part 31 by glassware maintaining part 31 The tep reel maintaining part 32 enough dismounted.It is wound in tep reel 5 equidistantly to contain the band TP (figure of multiple element (electronic component) 4) that, draws from the tep reel 5 for being held in tep reel maintaining part 32 pacifies with TP to the tape feeder 4 for being held in loader maintaining part 31 Dress.Also, tape feeder 4 will be contained in the element with TP that installs to 20 side of transport passage for transporting send out and to component feeding position Set Ls (Fig. 3, Fig. 4) supply.
In addition, the mobile mechanism that component mounter 10 title unit 60 and move these head units 60 individually with 2 70.Each head unit 60 has the mounting head (diagram is omitted) by suction nozzle come absorptive element, by mobile mechanism 70 in belt It moves between loader 4 and substrate S, thus pacifies the element adsorbed in the component feeding position Ls of tape feeder 4 to substrate S Dress.Mobile mechanism 70 has the 2 Y-axis tracks 72 and be set up in above-mentioned Y-axis track 72 that Y extends in the width direction on base station 12 And the 2 Y-axis sliding parts 74 moved along Y-axis track 72.2 Y-axis sliding parts 74 correspond to 2 head units 60 and are arranged, each Y-axis Sliding part 74 keeps head unit 60, and as head unit 60 moves on width direction Y.Moreover, each Y-axis sliding part 74 has edge The X-axis track 741 and the block 742 moved along X-axis track 741, head unit 60 that X-direction extends are installed on block 742.Therefore, each head Unit 60 is held in Y-axis sliding part 74 with the state that can be moved in the X direction.Therefore, each head unit 60 passes through mobile mechanism 70 and can be moved in the face XY.
In addition, installing camera 62 in each head unit 60.Therefore, each camera 62 can be with head unit by mobile mechanism 70 60 move in the face XY.Camera 62 configures downward, and the surface of substrate S can be shot from top.It, can as above-mentioned camera 62 To use such as CCD (Charge Coupled Device: charge coupled cell).
Fig. 3 is the perspective view of an example for the loader for indicating that the component mounter of Fig. 1 has.Fig. 4 is that indicate will be from tep reel The band of extraction is installed on the perspective view of the case where loader of Fig. 3.Tape feeder 4 with can in the width direction Y dismounting side Formula is installed on the loader maintaining part 31 of trolley 3.
The loader main body 40 of tape feeder 4 has the shape of strip in the direction of transfer Ds with TP, in direction of transfer The front end portion of Ds has the component feeding position Ls being open upwards.In addition, loader main body 40 has in direction of transfer Ds Rear end setting tape entry 401 and direction of transfer Ds front end be arranged band outlet 402.Also, the band drawn from tep reel 5 TP is sent in tape feeder 4 by tape entry 401, after the Ls of component feeding position, is fed from band outlet 402 to belt It is sent out outside device 4.
Specifically, tape feeder 4 is from tape entry 401 to the midway (band of the movement routine with TP with outlet 402 Outlet 402 is nearby) there is the circular sprocket wheel 41 for being supported for rotate in loader main body 40.The sprocket wheel 41 setting The front end portion of loader main body 40 on direction of transfer Ds and it is opposite with component feeding position Ls, and along the periphery with TP With the multiple connecting holes engaging with TP equidistantly arranged.In this way, sprocket wheel 41 is supported the band TP of component feeding position Ls. In addition, loader main body 40 is built-in with the drive motor 42 (Fig. 5) of the rotation of drive sprocket 41, sprocket wheel 41 passes through drive motor 42 driving force and rotate, thus make band TP moved along direction of transfer Ds.
In the rear end of the direction of transfer Ds of loader main body 40, operation panel 43 is equipped in the top of tape entry 401.At this Operation panel 43 is equipped with the various buttons such as feeding button 431, backspace button 432 and the function button 433 that operator can operate. For example, drive motor 42 is rotated to positive direction when operator presses feeding button 431, make band TP Ds along the conveying direction It is mobile from tape entry 401 towards band outlet 402.Alternatively, when operator presses backspace button 432, drive motor 42 is to anti- Direction (with it is square in the opposite direction) rotation, making band TP, Ds is moved from band outlet 402 towards tape entry 401 along the conveying direction It is dynamic.In this way, operator can be adjusted on direction of transfer Ds by selectively operation feeding button 431 and function button 433 Position with TP.
It is equipped in loader main body 40 towards with outlet 402 sides (towards the front end of direction of transfer Ds) clamping component outstanding 44.Also, in the state that tape feeder 4 is installed on loader maintaining part 31, clamping component 44 and loader maintaining part 31 Engage and is fed the clamping of device maintaining part 31.Moreover, the rear end of the direction of transfer Ds in loader main body 40, is equipped with by upwards The clamping release lever 45 of force, operator clamp release lever 45 by pressing, and can release clamping component 44 and loader is kept The clamping in portion 31 dismantles tape feeder 4 from loader maintaining part 31.In addition, in loader main body 40, in clamping component 44 Lower section be equipped with connector 46.
Fig. 5 is the block diagram of an example for the electrical structure for indicating that component mounter has.As shown in the drawing, component mounter 10 have the computer being made of CPU (Central Processing Unit: central processing unit), memory in shell 13 That is main control unit 100, main control unit 100 are centrally controlled the movement of component mounter 10.In addition, component mounter 10 is in shell There is storage unit 101, user interface 102 and connector 103 in 13.Storage unit 101 by such as HDD (Hard Disk Drive: Hard disk drive) it constitutes, the program P of the storage execution of main control unit 100, data.User interface 102 is for example by touch panel mode Liquid crystal display constitute, from main control unit 100 receive indicate component mounter 10 state information and shown to operator, And receives the input from operator and sent to main control unit 100.Connector 103 and the band for being installed on loader maintaining part 31 The connector 46 of formula loader 4 is electrically connected, and undertakes the interface of communication between tape feeder 4, power supply.
On the other hand, tape feeder 4 is other than the structure for using Fig. 3 and Fig. 4 to illustrate, in loader main body 40 also With angle detector 47, storage unit 48 and loader control unit 49.Angle detector 47 detects the rotation angle of sprocket wheel 41, example As can by the magnetic field for the magnet for being installed on sprocket wheel 41 using Hall element detection structure realize.As described above, Sprocket wheel 41 moves band TP along direction of transfer Ds by rotation, and the rotation angle for the sprocket wheel 41 that angle detector 47 detects indicates The position with TP on direction of transfer Ds.Storage unit 48 is for example made of HDD, records various data.Loader control unit 49 is The computer being made of CPU, memory is centrally controlled the movement of tape feeder 4.Especially whenever by button 431, 432 operation etc. and when being moved with TP along direction of transfer Ds, sprocket wheel that loader control unit 49 will be detected by angle detector 47 41 rotation angle is stored in storage unit 48.
Fig. 6 is the block diagram for indicating to have an example of the component mounting system of Fig. 1, Fig. 2 and component mounter shown in fig. 5. As shown in the drawing, component mounting system 1 is also equipped with server 80 and changes production and adjust other than having above-mentioned component mounter 10 Engagement positions 90.Server 80 is personal computer, and it is whole to be centrally controlled component mounting system 1.Production adjustment device 90 is changed to use Production adjustment operation is changed in the tape feeder 4 for example dismantled from the loader maintaining part 31 of trolley 3.
That is, each belt for being installed on loader maintaining part 31 is being fed by head unit 60 in component mounter 10 The element that device 4 supplies is to the midway of the substrate S installation process installed, and operator is sometimes by a tape feeder 4 from feed Device maintaining part 31 removes.This new change production with TP, repairing of tape feeder 4 etc. and is adjusted to mesh to install to tape feeder 4 And carry out.Also, it changes production adjustment device 90 to be suitable for coping with such purpose.It can will be from confession that is, changing production adjustment device 90 The tape feeder 4 that glassware maintaining part 31 removes is remained and can be dismounted.Therefore, tape feeder 4 is installed on and changes by operator After producing adjustment device 90 and performing desired operation to tape feeder 4, tape feeder 4 can be installed on feed Device maintaining part 31.
Fig. 7 is to indicate that can be executed by component mounting system changes the figure for producing an example of adjustment operation.In the figure, example Operator is shown passes through to change and produces adjustment device 90 and perform tape feeder 4 after the change of tape feeder 4 to loader The case where maintaining part 31 is installed.Here, change is to carry out to the position with TP for being installed on tape feeder 4 along direction of transfer Ds Adjustment and the operation for the element with TP will be contained in being positioned at component feeding position Ls.
Firstly, operator installs tape feeder 4 (step S101) to production adjustment device 90 is changed.Operator can as a result, Easily execute installed to tape feeder 4 it is new with TP, repairing of tape feeder 4 etc..Next, operator executes installation In the change (step S102) with TP of the tape feeder 4.Specifically, operator is accommodated in by visual observation to confirm on one side The positional relationship of element with TP and component feeding position Ls, feeding button 431, backspace button 432 are operated on one side and Move band TP on direction of transfer Ds.Make to be accommodated in the element with TP as a result, and is located at component feeding position Ls, the change with TP It finishes.
In addition, as described above, the loader control unit 49 of tape feeder 4 whenever executing mobile with TP, by angle The rotation angle (that is, position with TP on direction of transfer Ds) for the sprocket wheel 41 that detector 47 detects is stored in storage unit 48.Cause This, the newest rotation angle being stored in the rotation angle of the sprocket wheel 41 of storage unit 48 indicates to be positioned at member with the element in TP The position with TP on direction of transfer Ds in the state of the Ls of part supply position is band initial position Li.
When the change changed in production adjustment device 90 finishes, operator tears tape feeder 4 from production adjustment device 90 is changed open It is carried to loader maintaining part 31 (step S103) down, tape feeder 4 is installed into (step to loader maintaining part 31 S104).At this point, operator by tape feeder 4 with to being installed on the tep reel 5 of tape feeder 4 being wound with TP together It carries.When tape feeder 4 being installed on loader maintaining part 31 in this way, connector 46 and the shell 13 of tape feeder 4 Connector 103 is electrically connected to each other.Main control unit 100 is accessed via connector 103,46 to tape feeder 4 as a result, Neng Gouyu It is communicated between tape feeder 4, power supply.
Next, step S105~S110 is executed according to program P by main control unit 100.That is, in step s105, master control Portion 100 processed is kept based on this case is started to the power supply of loader main body 40 to detect tape feeder 4 to loader The installation (step S105 is "Yes") in portion 31.In step s 106, main control unit 100 is accessed to tape feeder 4, reads storage In the band initial position Li of the storage unit 48 of tape feeder 4.Moreover, in step s 106, main control unit 100 is fed to belt Device 4 accesses, and obtains the current rotation angle of the sprocket wheel 41 of the detection of angle detector 47 of tape feeder 4, in other words transmits The current position with TP on the Ds of direction is band current location Lr.
Then, main control unit 100 is based on band initial position Li and with current location Lr, for being installed on loader maintaining part 31 tape feeder 4 determines a need for the change (step S108) with TP.Specifically, if with current location Lr and band The absolute value of the difference of initial position Li is scheduled threshold value or more, then is judged to needing change (step S108 is "Yes"), if Band current location Lr and the absolute value of the difference with initial position Li are less than the threshold value, then are judged to not needing change (step S108 For "No").
When being judged to needing change in step S108, main control unit 100 executes instruction change to loader control unit 49 outputs.Loader control unit 49, which makes to move with TP along direction of transfer Ds, as a result, is equivalent to band current location Lr and with initial bit It sets the distance (position deviation amount) of the difference of Li and executes change (step S109).Specifically, band current location Lr with first In the case that beginning position Li is compared to the deviation of the front end side (arrow side in figure) of direction of transfer Ds, make band TP towards direction of transfer Rear end side (opposite side of the arrow in figure) shift position departure of Ds.On the other hand, band current location Lr with initial In the case that position Li is compared to the deviation of the rear end side of direction of transfer Ds, make to move position towards the front end side of direction of transfer Ds with TP Set departure.
Also, in the case where being judged to not needing change in step S108, or when change finishes in step S109, Main control unit 100 will set up the mark (step of the pickup of license element from the tape feeder 4 for being installed on loader maintaining part 31 S110).As a result, in later installation process, head unit 60 adsorbs what the tape feeder 4 was supplied to component feeding position Ls Element is installed to substrate S.
In the embodiment constituted above, tape feeder 4 has the position with TP on detection direction of transfer Ds The angle detector 47 set, and the state that component feeding position Ls is located in element will be detected by angle detector 47 The position with TP result be band initial position Li be stored in storage unit.Also, when tape feeder 4 is installed on loader guarantor When the portion 31 of holding, the location confirmation with TP that main control unit 100 detects angle detector 47 is band current location Lr, based on comparing Change is determined a need for current location Lr and with result obtained from initial position Li.Therefore, it can be realized in belt Loader 4 install after whether the shortening of time needed for the judgement of change.
In addition, executing the change of tape feeder 4 when main control unit 100 is judged to needing change.Even if existing as a result, It will produce during the tape feeder 4 that removes of adjustment device 90 is carried and installed to loader maintaining part 31 due to belt from changing What loader 4 generated rocks, impacts etc. and the position with TP is deviateed, and also so that the element with TP is returned to Component feeding position Ls.Moreover, by by tape feeder 4 band TP along direction of transfer Ds conveyer belt current location Lr with first The amount of the difference of beginning position Li executes change.Thereby, it is possible to efficiently use band initial position Li and be used for current location Lr Whether the judgement of change, the change after capable of easily executing the installation of tape feeder 4.
In addition, not executing change when main control unit 100 is judged to not needing change and being fed by head unit 60 from belt The component feeding position Ls pickup device of device 4 and to substrate S install.Do not have to carry out unnecessary change as a result, it can be rapidly Start installation of the element of the supply of tape feeder 4 to substrate S.
In addition, the storage unit 48 of storage tape initial position Li is built in the loader main body 40 of tape feeder 4.Above-mentioned In structure, even if in the case that multiple tape feeders 4 are installed on loader maintaining part 31 as above-mentioned example, main control Tape feeder 4 of the portion 100 by access as object, also can reliably obtain depositing for the tape feeder 4 as object The band initial position Li stored in storage portion 48.
In addition, tape feeder 4 has by rotating the sprocket wheel 41 that will be transmitted with TP along direction of transfer Ds, angle detection Device 47 detects the position with TP on direction of transfer Ds based on the rotation angle of sprocket wheel 41.Rotation of the above structure based on sprocket wheel 41 Gyration can rapidly take to detect the position with TP in installation of the tape feeder 4 to loader maintaining part 31 It obtains band current location Lr and determines a need for change.Therefore, for realizing, whether change is sentenced after the installation of tape feeder 4 It is advantageous for the shortening of fixed required time.
As described above in the present embodiment, component mounting system 1 is equivalent to the one of " component mounting system " of the invention Example, changes and produces an example that adjustment device 90 is equivalent to " change and produce adjustment homework department " of the invention, and component mounter 10 is equivalent to this hair An example of bright " component mounter ", tape feeder 4 are equivalent to an example of " tape feeder " of the invention, and loader is kept Portion 31 is equivalent to an example of " loader maintaining part " of the invention, and head unit 60 is equivalent to an example of " head unit " of the invention, Main control unit 100 is equivalent to an example of " control unit " or " computer " of the invention, and storage unit 48 is equivalent to " storage of the invention An example in portion ", an example of " band " of the invention is equivalent to TP, and direction of transfer Ds is equivalent to the one of " direction of transfer " of the invention Example, component feeding position Ls are equivalent to an example of " component feeding position " of the invention, and band initial position Li is equivalent to the present invention " with initial position " an example, be equivalent to an example of " with current location " of the invention with current location Lr, sprocket wheel 41 is suitable In an example of " rotary part " or " sprocket wheel " of the invention, program P is equivalent to " the control program of component mounter " of the invention An example, storage unit 101 is equivalent to an example of " recording medium " of the invention.
It should be noted that the present invention is not limited to the above embodiments, without departing from its main purpose in the case of can be to upper The structure stated applies various changes.For example, the movement being judged as after needing change in step S108 can be changed.It is specific and Speech, main control unit 100 is judged as in step S108 when needing change, can show to urge at user interface 102 (interface) and look for The display of the execution of head.In said structure, operator is according to the display content that confirmed on user interface 102 as a result, energy Enough it is appropriately performed change.As long as it should be noted that the change of operator at this time is held in the same manner as above-mentioned step S102 Row.
Alternatively, main control unit 100 is judged as when needing change in step S108, it can be based on by camera 62 (confirmation portion) The positional relationship of the element that takes and component feeding position Ls executes change.Specifically, main control unit 100 is by camera 62 Be located in the top of component feeding position Ls, by near the Ls of component feeding position element and component feeding position Ls be accommodated in In the visual field of camera 62.Next, main control unit 100 controls drive motor 42 via loader control unit 49, Move band TP along direction of transfer Ds.Also, main control unit 100 confirms according to the shooting result of camera 62 in TP When element is consistent with component feeding position Ls, stop band TP.In said structure, it can be executed and be looked for by main control unit 100 Head can save the trouble of operator.
In addition, the specific structure of the rotation angle of detection sprocket wheel 41 can also change.It is, for example, possible to use encoder or Resolver etc. detects the rotation angle of sprocket wheel 41.
In addition, in the above-described embodiment, the rotation angle based on sprocket wheel 41 and have detected the position with TP.However, example It such as, can also be based on drive motor 42 or from drive motor 42 to the rotation angle of the gear being arranged between sprocket wheel 41 etc. To detect the position with TP.
In addition, in the above-described embodiment, changing production adjustment device 90 and 10 split settings of component mounter.However, can also It produces adjustment device 90 will change and is installed on component mounter 10 and is integrally formed with component mounter 10.
In addition, the specific structure of the recording medium of logging program P is not limited to as above-mentioned component mounter 10 HDD is also possible to CD or USB (Universal Serial Bus: universal serial bus) memory etc..
More than, as illustrating specific embodiment and illustrate, in the present invention, such as component mounter be may be constructed Are as follows: control unit when being judged to needing change, by by the band of tape feeder along direction of transfer conveyer belt current location and band The amount of the difference of initial position and execute change.In said structure, the change after capable of easily executing tape feeder installation.
In addition, component mounter may be constructed are as follows: the interface being also equipped between operator, control unit work as and be judged to needing When change, the execution of change is urged via interface to operator.In said structure, operator according to confirmation interface as a result, Change can be appropriately performed.
In addition, component mounter may be constructed are as follows: be also equipped with opposite with the component feeding position of tape feeder and confirm It is accommodated in the confirmation portion of the element of band and the positional relationship of component feeding position, control unit passes through when being judged to needing change By the band edge of tape feeder while the positional relationship of the element and component feeding position that are contained in band by the confirmation of confirmation portion Direction of transfer transmission, Lai Zhihang change.In said structure, change can be executed by control unit.
In addition, component mounter may be constructed are as follows: control unit does not execute change and by head when being judged to not needing change Unit is installed from the component feeding position pickup device of tape feeder to substrate.In said structure, not having to progress need not The change wanted can rapidly start installation of the element of tape feeder supply to substrate.
In addition, component mounter is configured to storage unit being built in tape feeder.In said structure, such as it is Make in the case where multiple tape feeders are installed on loader maintaining part, belt of the control unit by access as object is fed Device also can reliably obtain the band initial position that the storage unit of the tape feeder as object is stored.
In addition, component mounter is configured to, tape feeder, which has, is transmitted band along direction of transfer by rotation Rotary part, test section detects the position of the band on direction of transfer based on the rotation angle of rotary part.Above structure base The position of band is detected in the rotation angle of rotary part, therefore can be in installation of the tape feeder to loader maintaining part Band current location is rapidly obtained, and determines a need for change.Therefore, it is wanted after tape feeder installation for can be realized It is advantageous for the shortening of time needed for the judgement of no change.
Specifically, component mounter may be constructed are as follows: rotary part be by one side be set to band hole engage while Rotate the sprocket wheel for transmitting band along direction of transfer.
Description of symbols
1 ... component mounting system
10 ... component mounters
31 ... loader maintaining parts
4 ... tape feeders
41 ... sprocket wheels
48 ... storage units
60 ... head units
100 ... main control units
101 ... storage units
TP ... band
Ds ... direction of transfer
Ls ... component feeding position
Li ... band initial position
Lr ... band current location
P ... program

Claims (18)

1. a kind of component mounter, has:
The band for accommodating multiple element is sent out along direction of transfer and supplies the element to component feeding position by tape feeder It gives;
Loader maintaining part, the tape feeder, which is remained, to be dismounted;
The tape feeder for being installed on the loader maintaining part is supplied to the institute of the component feeding position by head unit It states element and is installed on substrate;
Control unit is determined a need for for being installed on the tape feeder of the loader maintaining part along the transmission Direction adjusts the position of the band and the element for being contained in the band is positioned to the change of the component feeding position;And
Storage unit,
The tape feeder has the test section for the position for detecting the band on the direction of transfer,
The storage unit storage tape initial position, the band initial position are detected by the test section in the element quilt Be positioned at the position of the band of the state of the component feeding position as a result,
When the tape feeder is installed on the loader maintaining part, described in the control unit detects the test section The location confirmation of band is band current location, and based on result obtained from the band current location and the band initial position To determine a need for the change.
2. component mounter according to claim 1, wherein
When being judged to needing the change, the control unit by by the band of the tape feeder along the sender It is described with current location and the amount of the difference with initial position executes the change to transmitting.
3. component mounter according to claim 1, wherein
The component mounter is also equipped with the interface between operator,
When being judged to needing the change, the control unit urges the execution of the change via the interface to operator.
4. component mounter according to claim 1, wherein
The component mounter is also equipped with confirmation portion, the component feeding position phase in the confirmation portion and the tape feeder To and confirm be accommodated in the band the element and the component feeding position positional relationship,
When being judged to needing the change, the control unit is contained in the institute of the band by one side by confirmation portion confirmation The positional relationship of element and the component feeding position is stated on one side by the band of the tape feeder along the direction of transfer Transmission, to execute the change.
5. component mounter according to any one of claims 1 to 4, wherein
When being judged to not needing the change, the control unit does not execute the change and by the head unit from the belt The component feeding position pickup device of loader is simultaneously installed on the substrate.
6. component mounter according to any one of claims 1 to 4, wherein
The storage unit is built in the tape feeder.
7. component mounter according to claim 5, wherein
The storage unit is built in the tape feeder.
8. component mounter according to any one of claims 1 to 4, wherein
The tape feeder has by rotating the rotary part for transmitting the band along the direction of transfer, the detection The position of the band on the direction of transfer is detected based on the rotation angle of the rotary part in portion.
9. component mounter according to claim 5, wherein
The tape feeder has by rotating the rotary part for transmitting the band along the direction of transfer, the detection The position of the band on the direction of transfer is detected based on the rotation angle of the rotary part in portion.
10. component mounter according to claim 6, wherein
The tape feeder has by rotating the rotary part for transmitting the band along the direction of transfer, the detection The position of the band on the direction of transfer is detected based on the rotation angle of the rotary part in portion.
11. component mounter according to claim 7, wherein
The tape feeder has by rotating the rotary part for transmitting the band along the direction of transfer, the detection The position of the band on the direction of transfer is detected based on the rotation angle of the rotary part in portion.
12. component mounter according to claim 8, wherein
The rotary part is by rotating the band while engaging with the hole for being set to the band along the direction of transfer The sprocket wheel of transmission.
13. component mounter according to claim 9, wherein
The rotary part is by rotating the band while engaging with the hole for being set to the band along the direction of transfer The sprocket wheel of transmission.
14. component mounter according to claim 10, wherein
The rotary part is by rotating the band while engaging with the hole for being set to the band along the direction of transfer The sprocket wheel of transmission.
15. component mounter according to claim 11, wherein
The rotary part is by rotating the band while engaging with the hole for being set to the band along the direction of transfer The sprocket wheel of transmission.
16. a kind of control method of component mounter, has process below:
Confirmation tape feeder is installed in the loader maintaining part of component mounter, and the tape feeder can will accommodate more The band of a element is sent out along direction of transfer and supplies the element to component feeding position;
From storage unit sensing tape initial position, it is described with initial position be by be set to the tape feeder test section detect The result of the position of the band of the state of the component feeding position is located in the element;And
It is determined a need for based on result obtained from band current location and the band initial position is compared along the sender The element for being contained in the band is positioned to the change of the component feeding position to the position for adjusting the band, it is described It is the band of the test section detection in the state that tape feeder is installed on component mounter with current location Position.
17. a kind of recording medium, the control program of recording element fitting machine, the control journey in a manner of it can be read by computer The each process that sequence has the control method of component mounter described in the computer perform claim requirement 16.
18. a kind of component mounting system, has:
Component mounter, have will accommodate the band of multiple element along direction of transfer send out and by the element to component feeding position The tape feeder is remained the loader maintaining part that can be dismounted and will be described by being installed on by the tape feeder of supply The element that the tape feeder of loader maintaining part is supplied to the component feeding position is installed on the head list of substrate Member;
Change production adjustment homework department, can to the tape feeder execute along the direction of transfer adjust the band position and incite somebody to action The element for being contained in the band is positioned at the change of the component feeding position, and separately sets with the loader maintaining part It sets;
Control unit, the tape feeder for being installed on the loader maintaining part determine a need for the change;And
Storage unit,
The tape feeder has the test section for the position for detecting the band on the direction of transfer,
The storage unit storage tape initial position, the band initial position are that the test section is detected by changing production tune by described The change that whole homework department executes and the band that the state of the component feeding position is located in the element Position as a result,
When the tape feeder is installed on the loader maintaining part, described in the control unit detects the test section The location confirmation of band is band current location, based on result obtained from the band current location and the band initial position come Determine a need for the change.
CN201580068913.XA 2015-04-23 2015-04-23 Component mounter, the control method of component mounter, recording medium, component mounting system Active CN107006144B (en)

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JPWO2016170637A1 (en) 2017-07-27

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