CN107003095A - The application of heat exchanger, aluminium alloy and aluminium strip and the production method of aluminium strip - Google Patents
The application of heat exchanger, aluminium alloy and aluminium strip and the production method of aluminium strip Download PDFInfo
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- CN107003095A CN107003095A CN201580064886.9A CN201580064886A CN107003095A CN 107003095 A CN107003095 A CN 107003095A CN 201580064886 A CN201580064886 A CN 201580064886A CN 107003095 A CN107003095 A CN 107003095A
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/043—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/005—Casting ingots, e.g. from ferrous metals from non-ferrous metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0012—Brazing heat exchangers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/28—Selection of soldering or welding materials proper with the principal constituent melting at less than 950 degrees C
- B23K35/286—Al as the principal constituent
- B23K35/288—Al as the principal constituent with Sn or Zn
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/02—Alloys based on aluminium with silicon as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/0233—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with air flow channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
- F28D1/05383—Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
- F28F1/022—Tubular elements of cross-section which is non-circular with multiple channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/126—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element consisting of zig-zag shaped fins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
- F28F21/081—Heat exchange elements made from metals or metal alloys
- F28F21/084—Heat exchange elements made from metals or metal alloys from aluminium or aluminium alloys
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/04—Fastening; Joining by brazing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Geometry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Laminated Bodies (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Prevention Of Electric Corrosion (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
The present invention relates to a kind of heat exchanger (10) particularly for automobile, with at least one aluminium alloy heat exchange tube (12) and at least one component (14 being connected with heat exchange pipe fluid, 16), heat exchanger tube (12) and component (14,16) component (14,16) for being connected with each other and being connected with heat exchanger tube (12) by common being welded to connect has the core layer (24) that the aluminium alloy of consisting of is made:Silicon:Most 0.7 weight %, iron:Most 0.70 weight %, copper:Most 0.10 weight %, manganese:0.9 1.5 weight %, magnesium:Most 0.30 weight %, chromium:Most 0.25 weight %, zinc:Most 0.5 weight %, titanium:Most 0.25 weight %, zirconium:Most 0.25 weight %, the inevitable every kind of most 0.05 weight % of impurity, the most 0.15 weight % of total amount, remaining is aluminium.The aluminium strip for the core layer being made the invention further relates to aluminium alloy or with the aluminium alloy is used for the use for manufacturing the collecting pipe (14,16) or tube sheet of welding heat exchanger, further relates to a kind of production method of aluminium strip.
Description
Technical field
The present invention relates to a kind of heat exchanger for the automobile that is particularly suitable for use in, above-mentioned heat exchanger has at least one aluminium alloy heat exchange
Pipe and at least one and component for being connected of heat exchange pipe fluid, wherein above-mentioned heat exchanger tube and component in the form of integral solder each other
It is connected.The present invention, which is additionally related to a kind of aluminium alloy or the aluminium strip with the core layer being made of the aluminium alloy, to be used to manufacture weldering
The collecting pipe of the heat exchanger connect or the purposes of tube sheet, further relate to a kind of rolling clad aluminum band for being particularly suitable for aforementioned applications
Production method.
Background technology
The effect of heat exchanger is heat energy from a kind of media flow is transferred to another media flow.In order to reach this
Purpose, heat exchanger has at least one heat exchanger tube, and the purpose for adding above-mentioned heat exchanger tube is the first media flow circulation in use,
Above-mentioned media flow is thermally contacted by heat exchanger tube with second of media flow.In addition, heat exchanger tube especially can be with second in use
Plant media flow and surround and stream.In order to reach preferably heat-transfer effect, heat exchanger is generally constructed to provide having greatly for heat exchange
Imitate heat exchange area.In order to reach this purpose, heat exchange coil can be used, multichannel heat exchanger tube and/or with multiple heat exchanger tubes
Heat-exchanging tube bundle.Extraly or alternately can also be by some cooling bodies, such as fin be welded on heat exchanger tube, with further
Increase thermocontact area.
In addition at least one heat exchanger tube, heat exchanger also has other components, and operationally a kind of media flow can be from
Said modules are flowed out, and are flowed into heat exchanger tube, or a kind of medium is flowed into said modules from heat exchanger tube.These are connected to
Also cried media flow to be incorporated into heat exchanger tube or received the component of the media flow flowed out from heat exchanger tube heat exchanger tube one end
Do collecting pipe or tube sheet.Collecting pipe is appreciated in particular that as the object of an all round closure, typically tubulose above-mentioned object, which has, to be used
With the hole being connected with heat exchanger heat-exchanging tube.Tube sheet refers in particular to the object that surrounding is not fully closed, such as horizontal with half of pipe
Section, and by miscellaneous part, such as plastic plate completion turns into the object of an all round closure.Tube sheet, which also has, to be used for and heat exchanger
The connected hole of heat exchanger tube.
The corrosion of the welding heat exchanger generation affected by environment of aluminum can produce very big problem, particularly with automotive field
Application.
Because for the single component of heat exchanger, such as fin, heat exchanger tube, collecting pipe generally make for respective purpose
With the aluminium alloy with different chemical compositions and corresponding different corrosion potentials optimized, so can occur coupling in heat exchanger
The bimatallic corrosion system of conjunction.
Usual such case will embody in selection, and reason is such as thin-walleds in some especially important component,
The pipeline that stream has medium uses the aluminium alloy for having relatively preferable corrosion potential, and less important for those heat exchanging devices
Component, such as fin then makes of the aluminium alloy for having bad corrosion potential.So those hardly important are changed in use
Hot device assembly is corroded at first, it is possible thereby to the service life of heat exchanger is improved, namely until the time of leakage appearance.
Flat tube is extruded using multi-cavity as far as possible for the refrigerant pipe in cooling agent network on the compressor of air-conditioning, i.e., it is so-called
MPE.In order in MPE manufacturing process limit extruding force size, compared with other heat exchanger assemblies used it is usual with
Rolled alloy based on alumal (EN-AW 3xxx types alloy), the typical aluminium alloy used in MPE is typically containing less
Alloying element (such as manganese, silicon or copper).
This component such as collecting pipe or tube sheet that is particularly suitable for use in, said modules pass through the company of welding with MPE in heat exchanger
Connect.Therefore MPE corrosion potential is smaller than collecting pipe or tube sheet in many cases, so MPE preferably with collection
Corrode in region between the weld and first layer air fin of pipe.
In order to avoid many kinds of counter-measures known to this MPE local corrosion, above-mentioned measure can also be used in combination sometimes:
It is known that addition contains spelter coating on MPE, such as by thermal spraying or by coating the fluxing oxidant layer containing zinc.
On MPE surfaces, coating zinc can locally reduce the corrosion potential of aluminum, and thus corrosion can be preferentially in side parallel to pipeline table
Face is formed.Local corrosion, i.e., so-called spot corrosion, can be limited in this way, to significantly improve the use of heat exchanger
Life-span.
It is also known that using the solder containing zinc on collecting pipe or tube sheet.Receipts can be greatly reduced in this way
Collector or the corrosion potential on tube sheet surface, thus ideally corrosion potential of the above-mentioned corrosion potential than MPE after being welded
Low, MPE also just can obtain anodic protection by collecting pipe or tube sheet.
But above-mentioned several measures also have shortcoming, i.e., the distribution of zinc is difficult control in welding heat exchanger.Zinc has in aluminium
Especially high diffusion velocity.In welding process in the degree Celsius temperature range of Typical temperature ranges 600, zinc can pass by relatively
Diffusion path farther out, no matter the length of welding process.Between MPE and collecting pipe or can also can in the most adverse case
A large amount of aggregations of zinc are caused inside welding junction between MPE and cooling fins.Thus these welding junctions can turn into heat exchange
Device middle-jiao yang, function of the spleen and stomach polarity most strong region, it means that have the region of minimal erosion potential, and the corrosion that therefore takes the lead in, this may cause
Heat exchanger significantly power attenuation (when the welding junction between MPE and cooling fins corrodes) or even results in heat exchange
Device failure (when the weld between MPE and collecting pipe corrodes).
It is that each should in order to avoid the occurrence of the power attenuation or the even situation of premature failure of this heat exchanger
With no matter respective welding situation, the accurate adjustment of Zn content progress to each part just seems very necessary.But this is very
It is numerous and diverse and cause standard material can not use.
The content of the invention
In this context, it is an object of the present invention to for welding heat exchanger provide one can mitigate it is foregoing corrosion ask
Topic simultaneously as far as possible being capable of widely used material prescription.
According to the invention, this purpose has at least one aluminium alloy heat exchange tube and at least one and heat exchanger tube stream in one kind
The component of body phase even, and the heat exchange of the automobile that is particularly suitable for use in that above-mentioned heat exchanger tube and component are connected with each other in the form of integral solder
Part solution can be at least obtained on device, the method for solution is made and heat exchanger tube joined components with the aluminium alloy of following composition
Core layer:
Silicon:Maximum 0.7 weight %, especially preferably 0.10-0.7 weight %, 0.50-0.7 weight %,
Iron:Maximum 0.7 weight %, especially preferably 0.1-0.5 weight %, 0.15-0.40 weight %,
Copper:Maximum 0.10 weight %, preferably at most 0.05 weight %, especially maximum 0.03 weight %,
Manganese:0.9-1.5 weight %, preferably 1.2-1.5 weight %,
Magnesium:Maximum 0.30 weight %, especially preferably 0.01-0.15 weight %, 0.01-0.10 weight %,
Chromium:Maximum 0.25 weight %, preferably 0.10-0.20 weight %
Zinc:Maximum 0.50 weight %, preferably at most 0.25 weight %, especially maximum 0.10 weight %,
Titanium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Zirconium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
Heat exchanger tube refers to be used for the first media flow circulation in use, and the first above-mentioned media flow by heat exchanger tube with
Pipeline or small pipeline that second of media flow is thermally contacted.Heat exchanger has at least one, and preferably many, such as at least five are changed
Heat pipe.
At least one component is connected with heat exchanger tube upper fluid.Here mean this component so with heat exchanger tube extremely
Few one end is connected so that the Media Stream circulated in use in heat exchanger tube flows through the component at least in part.Should
Component can be such as collecting pipe or tube sheet, and have one or more heat exchanger tube to be connected with above-mentioned collecting pipe or tube sheet.
Heat exchanger tube is connected with each other with said modules by way of integral solder.Above-mentioned be welded to connect refers in particular to hard solder pricker
Weldering, i.e., what is produced under the welding temperature more than 450 degrees Celsius is welded to connect.Heat exchanger tube and the component are welded to connect by this
It is joined directly together, such heat exchanger tube just forms with the component and couples electroerosion system.
It can know within the scope of the invention, the etching problem occurred in the heat exchanger of welding can be by using tool
The component for having foregoing aluminium alloy core central layer is used as the component that is connected with heat exchanger tube to slow down.Said modules especially have foregoing
Alloy core central layer and on core layers the plating layer assembly of institute's coated coating.But can also use the component of non-coating.Aforementioned concepts
" core layer ", which can be not only used for plating layer assembly, be can be used for without plating layer assembly, and in the latter, core layer can also be represented in this case
Possessed unique one layer of the component.
By using this alloy as core layer, above-mentioned core layer can be caused to have relatively low corruption in the weld state
Potential is lost, and is therefore used for heat exchanger tube, especially MPE exemplary alloy even lower level than most of.By the way that component will be used for, especially
It is the combination of collecting pipe and this alloy and heat exchanger tube, especially MPE alloy of tube sheet core layer, the alloy of core layer is to change
Heat pipe provides electric protection.
It can also so abandon using containing spelter coating or on the components such as such as collecting pipe or tube sheet making on heat exchanger tube
With the usage amount of the coating of solder flux containing zinc or a large amount of reduction zinc.
Correspondingly, corrosion potential of the corrosion potential of core layer preferably than heat exchanger heat-exchanging tube is small under welded condition.
In corrosion test (seawater is acidified experiment-SWAAT- according to ASTM G85, Annex A3), use and closed with foregoing
The collecting pipe and the welding heat exchanger of tube sheet that gold is made are shown than having used the common core adapted to without corrosion potential
The significantly greater length of service life of heat exchanger of alloy.
Especially by using foregoing alloy Tube Sheet of Heat Exchanger, especially MPE can be avoided to exist as the core layer of component
The leakage in region between collecting pipe and fin adjacent thereto.
Correspondingly, according to invention, above-mentioned purpose can at least be closed partially by using a kind of aluminium alloy or with the aluminium
The aluminium strip for the core layer that gold is made manufactures the component of heat exchanger, especially aforesaid heat exchangers, especially collecting pipe or pipe
The application of plate realizes that wherein the component is provided for fluidly connecting with the heat exchanger tube of heat exchanger, and wherein above-mentioned aluminium alloy
With consisting of:
Silicon:Maximum 0.7 weight %, especially preferably 0.10-0.7 weight %, 0.50-0.7 weight %,
Iron:Maximum 0.7 weight %, especially preferably 0.1-0.5 weight %, 0.15-0.40 weight %,
Copper:Maximum 0.10 weight %, preferably at most 0.05 weight %, especially maximum 0.03 weight %,
Manganese:0.9-1.5 weight %, preferably 1.2-1.5 weight %,
Magnesium:Maximum 0.30 weight %, especially preferably 0.01-0.15 weight %, 0.01-0.10 weight %,
Chromium:Maximum 0.25 weight %, preferably 0.10-0.20 weight %
Zinc:Maximum 0.50 weight %, preferably at most 0.25 weight %, especially maximum 0.10 weight %,
Titanium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Zirconium:Maximum 0.25 weight %, preferably 0.05 weight %,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
The characteristics of above-mentioned alloy is further to abandon the alloying element for being generally used for reduction corrosion potential and largely adding
Zinc and magnesium.It the substitute is by carefully adjusting alloy composition to reach desired corrosion potential.
The characteristics of alloy, which especially also resides in, further abandons alloy element copper, and copper is commonly used to increase in common alloy
Intensity and control corrosion rate potential.In addition, the content of the alloying element manganese dissociated particularly under welded condition can be reduced.This is especially
Can also be by adjusting alloying element manganese, the temperature when content and the preheating of the homogeneous annealing of control and hot rolling of silicon and iron guides phase
With reference to realizing.
Although having abandoned the elemental copper of increase intensity, enough intensity levels still can be reached by foregoing alloy,
The intensity level that can be especially mentioned in the same breath with the alloy of traditional cupric.So foregoing alloy just can without any problems with
Substitution is at present in the heat exchanger (such as compressor) of extruding flat tube (MPE) and the heat exchanger with Rolling Aluminium Plate material heat exchanger tube
Only in the alloy used.
Further define in addition, the advantageous combination of characteristic, that is, have good intensity while low corrosion potential, this
It can be realized well by carefully adjusting alloy composition and production process in the aluminium strip of coating.
Correspondingly, according to the present invention, above-mentioned purpose is additionally solved at least partially through a kind of production method of aluminium strip
Certainly, band aluminium strip is in particular for object defined above, and its step is as follows:
- (DC) method is cast with DC the aluminium alloy with consisting of is cast into ingot blank:
Silicon:Maximum 0.7 weight %, preferably 0.10-0.7 weight %, O.50-0.7 especially weight %,
Iron:Maximum 0.7 weight %, especially preferably 0.10-0.5 weight %, 0.15-0.4 weight %,
Copper:Maximum 0.1 weight %, preferably at most 0.05 weight %, especially maximum 0.03 weight %,
Manganese:0.9-1.5 weight %, preferably 1.2-1.5 weight %,
Magnesium:Maximum 0.3 weight %, especially preferably 0.01-0.15 weight %, 0.01-0.10 weight %,
Chromium:Maximum 0.25 weight %, preferably 0.10-0.20 weight %,
Zinc:Maximum 0.50 weight %, preferably at most 0.25 weight %, especially maximum 0.10 weight %,
Titanium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Zirconium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
- the annealing using temperature range at 540 DEG C to 620 DEG C, preferably 540 DEG C to 600 DEG C carries out homogeneous to ingot blank
Change, the retention time under target temperature is between 4 to 12 hours,
- ingot blank is rolled into hot-rolled band, especially to the thickness that scope is 2.0-10mm, preferred scope is 3-7mm,
- in 300 DEG C to 450 DEG C temperature ranges, pass through the centre of selectivity in preferably 300 DEG C to 400 DEG C temperature ranges
Hot-rolled band is cold-rolled to final thickness by annealing, and the final thickness of the cold-strip is preferably placed at 0.1 to 5mm scopes here, special
Not preferably 0.8 to 3mm scopes, especially 1.0 to 2.5mm scopes.
In the alternative design form of the present invention, preceding method can not also homogenize to ingot blank.
It is well established that the production method is combined with foregoing alloy can obtain a kind of aluminium strip, its core layer has good
Intensity, while having low corrosion potential.
The ingot blank is preferably coated with one layer of coating before hot rolling.In this way, the coating is in ensuing warm
Roll and be just plated on the ingot blank.The ingot blank can all have coating in one side or two sides.In particular, the ingot blank can be one
Face is covered with the coating of solder alloy, and the solder alloy can such as be the aluminium alloy with 7 to 12 weight % silicone contents.Suitably
Solder alloy is such as EN-AW 4343 or EN-AW 4045.Alternative solder alloy such as EN-AW 4104 is to possible vacuum
It is also possible for welding process.
Alternatively or in addition can also be by one or more corrosion-resistant coating, such as EN-AW 1050 or EN-AW
7072 materials, it is plated on ingot blank.This etch resistant layer is contacted during being such as plated in follow-up use with corrosive medium
The side on.In addition, can also ensure that anti-corrosion protection when using improper refrigerant by this corrosion-resistant coating.Cause
This this design form is particularly suitable for use in refrigerant cooler.If the aluminium strip is used for the production of such as collecting pipe, the so anti-corrosion
Erosion layer is preferably arranged in insides of pipes.
Each step to the above method is described in more detail below:
First, the alloy casting ingot blank produced by foregoing direct cooling (DC) method.In DC methods, liquid metal passes through
It is preferred that the die casting cooled down is into ingot blank.The ingot blank of generation is further cooled down immediately, for example, pass through water spray.
To homogenizing by temperature between 540 DEG C and 620 DEG C for ingot blank, between preferably 540 DEG C and 600 DEG C, target temperature
Duration under degree is realized for the annealing between 4 hours and 12 hours.By homogenizing, the precipitation state of material is obvious
Ground is adjusted, and the precipitation state can influence the corrosion potential of material in turn again.
Alternatively, homogenizing for ingot blank can cancel, to reach the intensity that material is higher in the state of welded.
For the selective rolling covering, the core ingot blank is covered with coating in one side or two sides.These are each other
The layer of overlapping placement is also referred to as plating stack.The thickness of the coating is preferably respectively plated between the 5% and 20% of stack gross thickness.
In hot rolling, the ingot blank or the plating stack are rolled to preferably 2.0 and arrive 10mm, and especially 3 arrive 7mm thickness.For
Carry out hot rolling, the ingot blank or the plating stack are initially pre-heated to the temperature between 450 DEG C and 480 DEG C and in target temperature
It is lower to be kept for about 3 to 10 hours.Preheating temperature higher than 480 DEG C and it is longer than retention time of 10 hours and should avoids, will
The precipitation state adjusted in Homogenization fundamentally changes.
The hot-rolled band is rolled to required final thickness in cold-rolled process central roll, and preferred thickness is spy between 0.1 and 5mm
You Xuanwei not be between 0.8 and 3mm, especially between 1.0 and 2.5mm.According to purposes, smaller or bigger final thickness
It is possible or significant.
If needing certain roll hardness state in which final state, such as H14 (DIN EN515), preferably in thick middle
When spending to cold-strip between 300 DEG C and 450 DEG C, a full annealed is carried out between especially 300 DEG C and 400 DEG C.In this
Between thickness depend on required final thickness, pass through the mechanical strength of accurate final rolling degree regulation material.For state H14
For, such as the final rolling degree in the range of 25% to 30%, such as 30%, it is meaningful, to reach under travel position
Intensity and plasticity advantageous combination.On the other hand, usually finally rolling degree only has to the corrosion potential under welded condition
Slight influence does not influence.
For the material in partial annealing state O (DIN EN 515), under final thickness, preferably 300
DEG C and 450 DEG C between, carry out partial annealing when between especially 300 DEG C and 400 DEG C.In addition, methods described is for not exclusively moving back
The material of fiery state preferably carries out homogenizing for ingot blank.Alternatively, moved back by final at a temperature of between 240 DEG C and 350 DEG C
Fire, state H24 can be adjusted out.If having high request to aluminium strip plasticity, particularly with the heat exchanger assembly being made up of the aluminium strip
Production for, then preferred adjustment does well O (also referred to as O Annealed Strips) in the production method of aluminium strip.For the aluminium strip
For application for the production of the pipeline as heat exchanger assembly, especially collecting pipe, preferably adjusted out in production method
State H24 or H14.This state reduction of aluminium strip is used for the punching for the seam that heat exchanger tube is connected.It is well established that ending
Heat treatment such as final annealing or partial annealing have not significant impact for the corrosion potential after welding.
The composition is with the aluminium alloy of the core layer of heat exchanger tube joined components or for the aluminium for the aluminium strip for producing the component
Alloy produces the aluminium alloy of ingot blank of the aluminium strip for casting and has consisting of:
Silicon:Maximum 0.7 weight %, especially preferably 0.10-0.7 weight %, 0.50-0.7 weight %,
Iron:Maximum 0.7 weight %, especially preferably 0.1-0.5 weight %, 0.15-0.40 weight %,
Copper:Maximum 0.10 weight %, preferably at most 0.05 weight %, especially maximum 0.03 weight %,
Manganese:0.9-1.5 weight %, preferably 1.2-1.5 weight %,
Magnesium:Maximum 0.30 weight %, especially preferably 0.01-0.15 weight %, 0.01-0.10 weight %,
Chromium:Maximum 0.25 weight %, preferably 0.10-0.20 weight %
Zinc:Maximum 0.50 weight %, preferably at most 0.25 weight %, especially maximum 0.10 weight %,
Titanium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Zirconium:Maximum 0.25 weight %, preferably 0.05 weight %,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
The meaning of every kind of alloy composition is described as follows.
Silicon constitutes so-called α phases (Al with manganese in the fabrication process jointly15Mn4Si2) precipitated phase.It reduce manganese in base
Thus dissolving content in body simultaneously produces influence in the desired direction on corrosion potential, improves machine in addition and by precipitation strength
Tool intensity.Too high content can reduce alloy melting point too strongly.Therefore the silicone content of the aluminium alloy is 0.7 weight % to the maximum.
In order to reach desired corrosion potential simultaneously, the silicone content of the aluminium alloy is preferably 0.1-0.7 weight %, particularly preferred 0.5-
0.7 weight %.
High iron content infringement corrosive nature, is additionally closed, the change of such silicon and manganese in the form of intermetallic phase with silication
The effect for the silicon that compound is described before in being formed just is restricted.Therefore Iron in Aluminium Alloy content is limited in maximum 0.7 weight %,
Preferably even it is limited in 0.40 weight %.In addition, the aluminium alloy preferably has 0.10-0.50 weight %, especially 0.15-0.40
The iron content of weight % scopes.It can cause available raw materials less than the 0.15 weight % iron contents for being even less than 0.10 weight %
The selection of (one-level aluminium and particle) is extremely limited and thus increases the cost of raw material.By 0.10-0.50 weight %,
Especially 0.15-0.40 weight % iron content can be reached between on the one hand good corrosion behavior, another aspect economy especially
Good balance.
Copper greatly pushes the corrosion potential of alloy to forward direction, namely undesirable direction.Therefore the copper of aluminium alloy contains
Amount is limited in maximum 0.10 weight %, preferably even maximum 0.05 weight % inevitable trace.In addition, because copper can
It is diffused into and is welded to connect from core material layer, promotes to corrode especially in angle welding region and in this region, the copper content of alloy
Preferably even drop to maximum 0.03 weight %.
Manganese contributes to intensity to improve.Therefore the manganese content of the aluminium alloy is at least 0.9 weight %.But dissolving manganese is too high
Content push corrosion potential to a undesirable positive direction, thus the content of the aluminium alloy manganese is 1.5 weights to the maximum
Measure %.In particular, the content of manganese matches with the content of the Silicon In Alloys.So manganese is in homogenizing anneal or for hot rolling
In warm and silicon and aluminium constitute intermetallic phase.Thus dissolving manganese content reduction, corrosion potential is moved to desired direction
It is dynamic.Therefore manganese:The ratio of silicon is preferably adjusted to 1.7 to 3 scope, preferably 2 to 3 scope, especially 2 to 2.5 scope.This ratio
Share of the example based on weight %.Manganese content is preferably 1.2 to 1.5 weight %.Good intensity can be reached within this range, together
When can reach sufficiently low corrosion potential again.
Magnesium improves intensity by solution strengthening and pushes corrosion potential to basis, that is, desired direction.So
And the welding behavior (CAB in the higher conventional CAB welding processes of content of magnesium infringement:Controlled Atmosphere
Brazing protective gas soldering).Therefore the content of magnesium is limited in maximum 0.30 weight % in alloy, is preferably even limited in most
Big 0.10 weight %.On the other hand it is well established that by purposefully adding in 0.01-0.15 weight %, especially 0.01-0.10
A small amount of magnesium in the range of weight %, the intensity and corrosion potential of core layer is adjusted, without producing negative shadow to welding behavior
Ring.
Chromium improves intensity and compensates abandoning intentionally to copper at least in part in alloy.But because in higher chromium
Cast layer between undesirable coarse metal can be separated out under content, so the content of chromium is limited in maximum 0.25 weight in alloy
Measure %.It is preferred that chromium content is 0.10 to 0.20 weight %.The strength enhancing that can have been reached within this range is not wished without having
The cast layer occurred is hoped to separate out.
Zn content etching problem caused by foregoing zinc spreads is limited in maximum 0.50 weight % in alloy, preferably exists
0.25 weight % of maximum is particularly preferably even in maximum 0.10 weight %.Because zinc by corrosion potential basis direction on greatly
Ground is promoted, can be with according to need in order to the accurate adjustment low dose of corrosion potential adds zinc, especially in 0.01-0.10 weight ranges
It is interior.
The content of titanium and zirconium in the alloy can be maximum 0.25 weight %.The content of titanium and/or zirconium is preferably
0.05 weight % of maximum.
The not be the same as Example of the production method of heat exchanging device below, the use of aluminium alloy or aluminium strip and the aluminium strip is carried out
Description, each embodiment both may apply on heat exchanger here, in the use of the aluminium alloy or aluminium strip, can also be applied to
In the production method of the aluminium strip.In addition, these embodiments can also be combined each other.
Aluminium alloy described in the first embodiment preferably has following components:
Silicon:0.5-0.7 weight %,
Iron:0.15-0.40 weight %,
Copper:Maximum 0.05 weight %, preferably at most 0.03 weight %,
Manganese:1.2 to 1.5 weight %,
Magnesium:Maximum 0.10 weight %, preferably 0.01-0.10 weight %,
Chromium:0.10 to 0.20 weight %,
Zinc:0.10 weight % of maximum,
Titanium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Zirconium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
In this way, the aluminium alloy for having sufficiently low corrosion potential again simultaneously with good strength is resulted in.
In another embodiment, the component being connected with heat exchanger tube is collecting pipe or tube sheet.Heat exchanger tube leads in heat exchanger
Often directly it is connected with collecting pipe or tube sheet, so these components just set up direct electroerosion system with heat exchanger tube.Have
The collecting pipe or tube sheet of low corrosion potential are just well suited for providing anodic protection for heat exchanger tube compared with heat exchanger tube.
In another embodiment, the component being connected under welded condition with heat exchanger tube is according to ASTM G69 relative to calomel electricity
The corrosion potential of pole (saturated calomel electrode-SCE) is -740mV or smaller.It is well established that with foregoing alloy, especially with it is preceding
The production method for stating aluminium strip is combined, and can be produced with this low corrosion potential, while having the component of sufficient intensity again.
Pass through -740mV or lower corrosion potential, the component is especially than the conventional alloy such as types of EN-AW 3003, the types of EN-AW 3005
Or the types of EN-AW 3017 are all more basic, the corrosion potential of above-mentioned alloy is generally in the range of -660mV to -720mV.
In another embodiment, heat exchanger tube is multi-cavity extruding flat tube (MPE).Multi-cavity extruding flat tube generally has at a fairly low
Corrosion potential, thus its be particularly susceptible corrosion.Therefore foregoing alloy just in particular has in the application of the component core layer
MPE heat exchanger provides very big advantage.
In another embodiment, heat exchanger tube is made up of a kind of model 3xxx aluminium alloy.This kind of alloy is after welding
Corrosion potential generally between -720mV and -760mV.For example heat exchanger tube can by the models of EN-AW 3120 aluminium alloy system
Into.The corrosion potential of this alloy is arrived in about -735mV between -745mV.The aluminium alloy of heat exchanger tube can especially have following
Composition:Silicon:≤ 0.40 weight %, iron:≤ 0.7 weight %, the weight % of copper≤0.10, manganese:0.05-0.40 weight %, zinc≤
0.30 weight %, the weight % of titanium≤0.10, impurity is every kind of≤0.05 weight %, total≤0.15 weight %, remaining is aluminium.3xxx is closed
Gold such as EN-AW 3102 has low corrosion potential, therefore easily corrosion.In the core layer of component using foregoing alloy therefore
Very big advantage is provided for when the heat exchanger tube with being constituted with the alloy is combined.
In another embodiment, the solder being entirely welded to connect of heat exchanger tube and coupled component, which has, to be to the maximum
1.2 weight %, preferably at most 0.50 weight %, particularly preferred maximum 0.2 weight % Zn content.Preferably use no zinc standard
Solder alloy, such as EN-AW 4043, EN-AW 4045 solder or for vacuum welding use EN-AW 4104.Standard solder is closed
The content of zinc is further limited in maximum 0.50 weight % in gold, especially maximum 0.20 weight %.In particular cases, such as apply
It is made up of low alloy material, when corrosion due to welding potential is -750mV or lower heat exchanger tube, using added with most 1.2% zinc
Solder can also be meaningful.
In another embodiment, the component being connected with heat exchanger tube has a kind of coating being made up of solder alloy,
Solder alloy described here is a kind of containing 7 to 12 weight % silicone contents, maximum 0.50 weight %, especially maximum 0.20 weight %
Zn content aluminium alloy.In a corresponding Application Example, the aluminium strip is with overlaying on that a solder alloy is made
Solder layer on core layer, solder alloy described here is a kind of containing 7 to 12 weight % silicone contents, maximum 0.50 weight
Measure %, the aluminium alloy of especially maximum 0.20 weight % Zn content.In a corresponding embodiment of the method, the coating is by solder
Alloy is constituted, and solder alloy described here is a kind of containing 7 to 12 weight % silicone contents, and maximum 0.50 weight % is especially maximum
The aluminium alloy of 0.20 weight % Zn content.
Because being ensured for the corrosion protection of heat exchanger tube by the core layer of component, can abandon using the solder containing zinc or
Solder coating of the person containing zinc and it can avoid the problem of thus uncontrolled zinc spreads.
Below to other heat exchanger embodiments 1 to 7, other Application Examples 8 and 9 and other embodiments of the method
10 to 13 are described:
1. heat exchanger, be particularly suitable for use in automobile,
The heat exchanger tube being made up of with least one a kind of aluminium alloy and at least one be connected with heat exchanger tube with fluidly connecting
Component,
Heat exchanger tube and component described here by one it is common be welded to connect and be connected with each other,
It is characterized in that,
The component being connected with heat exchanger tube has a core layer being made up of the aluminium alloy with consisting of:
Silicon:Maximum 0.7 weight %, preferably 0.50-0.7 weight %,
Iron:Maximum 0.7 weight %, preferably at most 0.4 weight %, especially 0.15-0.40 weight %,
Copper:Maximum 0.10 weight %, preferably at most 0.05 weight %,
Manganese:0.90-1.50 weight %, preferably 1.20 to 1.50 weight %,
Magnesium:Maximum 0.30 weight %, preferably at most 0.01 weight %,
Chromium:Maximum 0.25 weight %, preferably 0.10 to 0.20 weight %,
Zinc:Maximum 0.50 weight %, preferably at most 0.10 weight %,
Titanium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Zirconium:Maximum 0.25 weight %, preferably 0.05 weight %,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
2. the heat exchanger according to embodiment 1, the component being connected here with the heat exchanger is a collecting pipe or one
Individual tube sheet.
3. the heat exchanger according to embodiment 1 or 2, the component being connected here with the heat exchanger has according to ASTM G69
There is -740mV or lower corrosion potential.
4. the heat exchanger according to any one of embodiment 1 to 3, heat exchanger tube is multi-cavity extruding flat tube here.
5. the heat exchanger according to any one of embodiment 1 to 4, heat exchanger tube is made up of 3xxx type aluminium alloys here.
6. the heat exchanger according to any one of embodiment 1 to 5, heat exchanger tube and coupled component is common here
Be welded to connect is produced in the case where having used the solder with maximum 0.2 weight % Zn contents.
7. the heat exchanger according to any one of embodiment 1 to 6, the component being connected here with heat exchanger tube have one by
The solder layer for being coated in surface of solder alloy composition, here the solder alloy be it is a kind of have 7 to 12 weight % silicone contents and
The aluminium alloy of maximum 0.2 weight % Zn contents.
8. a kind of aluminium alloy or the aluminium strip with the core layer being made up of this aluminium alloy are used to manufacture heat exchanger, especially
It is the application of the component of the heat exchanger according to any one of embodiment 1 to 7, especially collecting pipe or tube sheet, the group here
Part is used to be connected with fluidly connecting with the heat exchanger tube of heat exchanger, and the composition of the aluminium alloy is as follows here:
Silicon:Maximum 0.7 weight %, preferably 0.50-0.7 weight %,
Iron:Maximum 0.7 weight %, preferably at most 0.4 weight %, especially 0.15-0.40 weight %,
Copper:Maximum 0.10 weight %, preferably at most 0.05 weight %,
Manganese:0.90-1.50 weight %, preferably 1.20 to 1.50 weight %,
Magnesium:Maximum 0.30 weight %, preferably at most 0.01 weight %,
Chromium:Maximum 0.25 weight %, preferably 0.10 to 0.20 weight %,
Zinc:Maximum 0.50 weight %, preferably at most 0.10 weight %,
Titanium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Zirconium:Maximum 0.25 weight %, preferably 0.05 weight %,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
9. according to the application of embodiment 8, aluminium strip has one and is coated on core surface here, by a kind of solder alloy
The solder layer of composition, the solder alloy is that a kind of have 7 to 12 weight % silicone contents and maximum 0.2 weight % Zn contents here
Aluminium alloy.
10. for producing a kind of method of aluminium strip, the aluminium strip is particularly for according to the one of which of embodiment 8 or 9
Using step is as follows:
- aluminium alloy one ingot blank of casting with consisting of is used in DC methods:
Silicon:Maximum 0.7 weight %, preferably 0.50-0.7 weight %,
Iron:Maximum 0.7 weight %, preferably at most 0.4 weight %, especially 0.15-0.40 weight %,
Copper:Maximum 0.10 weight %, preferably at most 0.05 weight %,
Manganese:0.90-1.50 weight %, preferably 1.20 to 1.50 weight %,
Magnesium:Maximum 0.30 weight %, preferably at most 0.01 weight %,
Chromium:Maximum 0.25 weight %, preferably 0.10 to 0.20 weight %,
Zinc:Maximum 0.50 weight %, preferably at most 0.10 weight %,
Titanium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Zirconium:Maximum 0.25 weight %, preferably 0.05 weight %,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
- moved back using retention time under between 540 DEG C and 600 DEG C of temperature range and target temperature for 4 to 12 hours
Fire processing homogenizes to ingot blank,
- the ingot blank hot rolling is turned into hot-rolled band, the especially thickness of hot-rolled band arrives 7mm scopes 3,
- hot-rolled band is cold-rolled to final thickness, selectively enter trip temperature and moved back 300 DEG C of centres to 400 DEG C of scopes
Fire, the final thickness of cold-strip is preferably in the range of 1.0 to 2.5mm here.
11. hot rolling in the method for the production of the aluminium strip for being used for a rolling covering according to embodiment 10, this method
One layer of coating is coated on ingot blank before.
12. the method according to embodiment 10 or 11, here coating be made up of a kind of solder alloy and here
The solder alloy is the aluminium alloy that a kind of silicone content is 7 to 12 weight % and Zn content is maximum 0.2 weight %.
13. the method according to any one in embodiment 10 to 12, the cold-strip of coating is in final thickness here
When at a temperature of 300 DEG C to 400 DEG C scopes partial annealing or the final annealing at a temperature of 240 DEG C to 350 DEG C scopes.
Brief description of the drawings
The heat exchanger, can draw using other feature and advantage with method from explanation next to embodiment,
Referring herein to the figure enclosed.
Shown in figure
A kind of embodiment of the application of Fig. 1 a-b heat exchangers and aluminium alloy or aluminium strip and
Fig. 2 is used for the embodiment for a kind of method that aluminium strip is produced
Embodiment
Fig. 1 a-b show a kind of one embodiment of the application of the heat exchanger and aluminium alloy or aluminium strip.Fig. 1 a are shown
The schematic diagram of the heat exchanger side view, Fig. 1 b show the sectional view for Ib " plane along the mark shown in fig 1 a.
The heat exchanger 10 has multiple heat exchanger tubes 12, and its terminal is connected to the first collecting pipe 14 and the second collecting pipe
16.Thus collecting pipe 14 and 16 turns into the component being connected respectively with heat exchanger tube 12.
Media flow 18 is introduced into the first collecting pipe 14 in use, the media flow is distributed in each heat exchanger tube 12 and finally led to
Cross outflow heat exchanger 10 again of collecting pipe 16.The region of heat exchanger tube 12 second of media flow in use is surrounded, the media flow by
This produces with the outer surface of heat exchanger tube 12 and thermally contacted, and thus reaches the heat exchange between the first and second media flows.In order to increase
For the useable surface area of heat exchange, fin 20 is disposed between heat exchanger tube 12, it welds together with heat exchanger 12 respectively.
Heat exchanger tube 12 is the multi-lumen tube of extruding, and it has multiple passages 22, which thereby enhances the first media flow 18 and heat exchange
Thus the contact area of pipe 12 simultaneously optimizes heat exchange.The heat exchanger tube 12 is made up of low-alloy aluminium alloy, such as the types of EN-AW 3102,
And therefore there is at a fairly low corrosion potential.
Collecting pipe 14,16 has sandwich construction and the solder layer 26 with a core layer 24 and a coating.Extraly,
The etch resistant layer 28 of one layer of coating can be arranged again in the inner side of collecting pipe 14,16.Collecting pipe 14,16 especially can be by one kind plating
Layer aluminium strip is made, and the aluminium strip has corresponding core layer, the solder layer of coating and another layer of painting in the case of possibility in core layer
The structure of the etch resistant layer covered.
Heat exchanger tube 12 is connected together with the hard solder of collecting pipe 14,16, and the material of solder layer 26 is used as solder here.Solder layer 26
It especially can be the aluminium solder alloy of the silicone content with 7 to 12 weight %.
Heat exchanger tube 12 constitutes coupling electroplating system with collecting pipe 14,16 in this way.Heat exchange of the prior art
Occur that a problem, i.e. heat exchanger tube can be by corroding especially big influenceed due to its low corrosion potential on device, it is thus possible to carry
Before leak.This problem is solved on heat exchanger 10, and mode is to use the aluminium alloy with following composition as collecting pipe
14,16 core layer 24:
Silicon:0.5-0.7 weight %,
Iron:0.15-0.40 weight %,
Copper:Maximum 0.05 weight %, especially maximum 0.03 weight %,
Manganese:1.2 to 1.5 weight %,
Magnesium:Maximum 0.10 weight %, especially 0.01-0.10 weight %,
Chromium:0.10 to 0.20 weight %,
Zinc:0.10 weight % of maximum,
Titanium:0.25 weight % of maximum,
Zirconium:0.25 weight % of maximum,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
Being constituted using this alloy can reach that following effect, i.e. core layer 24 have the corrosion electricity lower than heat exchanger tube 12
Gesture, thus the latter anodic protection is obtained by collecting pipe 14,16.
If heat exchanger 10 is in the environment for easily promoting corrosion, such as in automobile engine nacelle, so corrode first
Appear in collecting pipe 14,16 and may in the case of on fin 20, and vital for the operation of heat exchanger 10 change
Heat pipe 12 only can be by slight erosion.The service life of so heat exchanger 10 is extended.
The anodic protection of the exchange heat pipe 12 provided by collecting pipe 14,16, can especially abandon the solder containing zinc, this
Solder is partially used as the anticorrosive protection of heat exchanger tube in the prior art.The aluminium alloy of solder layer 26 correspondingly preferably has most
Big 0.50 weight % Zn content, particularly preferred maximum 0.20 weight %.So avoid unmanageable zinc in heat exchanger
Diffusion.
Fig. 2 shows one embodiment of the method for producing aluminium strip, and the aluminium strip is used especially for showing in Fig. 1 a-b
Collecting pipe 14,16 production.
In the first step 80, the alloy with above-mentioned composition for core layer 24 is cast into ingot blank in DC methods.Should
Ingot blank retention time at a temperature of between 540 DEG C and 600 DEG C of temperature range in following step 82 is 4 to 12 hours bars
Homogenized under part.Homogenization step 82 can also be saved in an alternative of this method.
When needing production coating aluminium strip, solder layer and/or etch resistant layer are such as carried, is used as in following step 84
The ingot blank and the one or more coating of the core layer above or below that are placed in for core layer produce plating stack.Each plating
The thickness of layer is respectively 5% to the 20% of the plating stack gross thickness.
Hot rolling, the especially thickness to 3-7mm scopes are carried out to the ingot blank or the plating stack in following step 86.
The ingot blank or the plating stack are preheated before hot rolling, 450 DEG C -480 DEG C of temperature model is specifically preferably preheated to
Enclose retention time interior and that 3-10 hours are kept under target temperature.
To may in the case of the hot-rolled band of rolling covering carried out in following step 88 cold rolling, preferably arrived to 1.0
2.5 final thickness.When carrying out cold rolling, can in interior thickness in intermediate steps 90 carry out intermediate annealing (recrystallization is moved back
Fire), preferably in 300 DEG C to 400 DEG C temperature ranges.
Final annealing can be optionally carried out again in following step 92 being cold-rolled to after final thickness.Pass through
Partial annealing in 300-400 DEG C of temperature range can obtain the material in partial annealing state O by this method.
Alternatively, a final annealing can also be carried out in 240-350 DEG C of temperature range for the material in H24 states.
After test of many times, the low corrosion potential of component for being made up of foregoing alloy has therefrom been obtained and simultaneously good
The combination wanted between intensity.
Table 1
Table 1 shows the alloy composition used in these trials (all content units are weight %).Alloy in table 1
A and B be according to the present invention, here alloy A correspondence one the preferred embodiments of the present invention.Alloy C is a comparative alloy, should
Alloy has application as core layer in field of heat exchangers.Alloy D to F meets the present invention again, that is, meets one of the present invention
Preferred embodiment.Next the type alloys of EN-AW 4045 provided are used as solder coat in experiment A-C and F.
The aluminium strip of rolling covering is produced using the method shown in Fig. 2, here, alloy A, B, C, D, E and F distinguish in experiment
Used as core layer, solder coat of the type alloys of EN-AW 4045 mentioned in table 1 respectively as experiment A, B, C and F.One
The type alloys of EN-AW 4343 substituted are planted respectively as experiment D and E solder coat, here, are added in experiment E toward the He Jinzhong
1 weight % zinc is added.
In experiment A-C, batch 60kg relevant alloy is produced respectively and it is cast into section in DC casting methods
Product is 335mm × 125mm ingot blank.In experiment D-F, relevant alloy in batches for several tons is produced respectively and is cast in DC
Bigger (cross-sectional area about 500mm × 1500mm) ingot blank is cast into method.In order to produce band first by solder ingot blank EN-
AW 4045 or the thickness for accounting for gross thickness 7.5% needed for the rollings of EN-AW 4343 to coating.Will be by alloy A, B, C or D systems
The core ingot blank of work is at 575 DEG C, and the core ingot blank being made up of alloy E and F passes through 6 hour retention time at 600 DEG C
Homogenizing anneal.Produce the plating stack of the single-face plating with gross thickness 7.5% respectively with the solder layer rolled in advance afterwards.Should
Progress is preheated and then thickness of the hot rolling to 7.0mm plating stack under 470 DEG C and at least 3 hours of retention time respectively.
Then 1.5mm (experiment A-C and E) either 1.0mm (experiment D) or 1.6mm (examinations are cold-rolled to respectively multi-pass
Test F) final thickness.Finally (it is used to have in 350 DEG C (being used for the band with core alloy A and B) or 320 DEG C respectively
Core alloy C band) or 400 DEG C (are used for core alloy D to F bands) carry out partial annealing, and guarantor respectively
The time of holding is respectively 2 hours, so as to adjust O Annealed Strips.
On the band with core alloy A and B, there is one section of strip sections respectively respectively extraly in interior thickness 2.15mm
When under 350 DEG C and 2 hour retention time by partial annealing and and then in H14 Annealed Strips with 30% it is final
Rolling degree is cold rolled to 1.5mm final thickness.
Produced in this way from this, have in coated band and sample, and for the Characteristics Detection under welded condition
Welding analog is carried out respectively to it, the welding analog corresponds to a typical industrial welding circulation.Therefore, the sample is existed
600 DEG C are heated under 0.9 DEG C/s rate of temperature rise and is cooled after being kept for 5 minutes with 0.9 DEG C/s speed.
On sample, the mechanical performance of band is determined.To the measurement of mechanical performance respectively before and after welding analog
Carry out, and respectively on rolling direction.
Following table 2 shows the measurement result of mechanical performance.First row gives the alloy composition of each core layer, the
Two row sets forth the state of rolling clad strip, and each sample takes from the band.Rp0.2, Rm, AgAnd A50mmRespectively
Determined according to DIN EN ISO 6892-1/A224.
Table 2
Result in table 2, which is shown, can reach and utilize using according to the alloy (sample A and B and D to F) of the present invention
The comparable intensity of standard alloy (sample C).
In addition, having carried out corrosion test also on sample.Here first according to ASTM G69 using saturated calomel electrode as base
It is accurate that electrochemical corrosion potential is measured in the electrolyte that 1 neutral molar sodium chloride solution is made.Corrosion potential is respectively in core
Measured on layer.
Measurement result is shown in table 3 below.The measurement is carried out before and after above-mentioned welding analog respectively.
Table 3
Sample A and B and D to F provide the preferable numerical value for corrosion potential.With maximum 0.1 weight % compared with
The aluminium alloy (corresponding to Sample A and D to F) of the recommendation of small content of magnesium is preferably as by this method due to higher magnesium
The CAB welding processes caused by content of infringement in to(for) weldability can be avoided.Similarly, preferably 0.04 weight % or more
Content of magnesium, preferably to adjust out desired intensity in this way and desired alloy corrosion potential.With comparative alloy C
Corresponding sample shows corrosion potential substantially outside the scope for wanting to reach.
Recommend as core layer alloy a big advantage especially with the exemplary alloy for heat exchanger tube, especially MPE
Electricity compatibility.In order to examine this electricity compatibility to carry out contact corrosion measurement according to DIN 50919.In order to carry out the measurement
Sample A, B and C is allowed to be contacted respectively in a kind of electrolyte with the sample K being made of alloys in common use EN-AW 3102 extruded tube.
The acidifying synthesis according to examination criteria ASTM G85, Annex A3 pH value between 2.8 to 3.0 is used as electrolyte
Seawater.Sample A, B, C and K carry out above-mentioned welding analog respectively before carrying out the measurements.According to ASTM G69, EN-AW 3102 makes
Into sample K under welding analog state have -742mV corrosion potential.
Aspect is not plated in sample A, B and C according to DIN 50919 contact corrosion measurement, that is to say, that directly in core
Carried out on layer.According to surveying, sense of current is compatible to electricity to be evaluated respectively.When electric current is from representing heat exchanger assembly, such as
The sample of tube sheet or collecting pipe flows to heat exchange tube material, especially MPE, then just with compatibility.In this case should
Component (tube sheet/collecting pipe) is preferentially decomposed, and sacrifices itself to protect heat exchanger tube (MPE).
In contact corrosion measurement, the mass loss that sample A (O Annealed Strips) and sample K combination obtains sample K is
1.6g/m2, the mass loss that the combining of sample B (O Annealed Strips) and sample K obtains sample K is 3.9g/m2.On the other hand, sample
The mass loss that product C (O Annealed Strips) and sample K combination obtains sample K is 34.4g/m2.Thus, sample A and B are compared with right
There is substantially preferably electricity compatibility to sample K than sample C, that is to say, that sample K corrosion passes through the group with sample A or B
Conjunction is dramatically reduced.
Generally speaking, afore-mentioned test is illustrated by using above recommendation as the component core layer being connected with heat exchanger tube
Alloy can reach the anodic protection of exchange heat pipe, so that the service life of heat exchanger is greatly prolonged.In addition corresponding group
Part also has enough intensity.
Claims (15)
1. heat exchanger (10), particularly for automobile,
- its have at least one heat exchanger tube (12) for being made up of aluminium alloy and at least one connect with the heat exchanger tube (12) fluid
Component (14,16),
- heat exchanger tube (12) described here and component (14,16) by one it is common be welded to connect and be connected with each other,
Characterized in that,
The component (14,16) being connected with heat exchanger tube (12) has the core layer (24) that the aluminium alloy consisted of is made:
Silicon:Maximum 0.7 weight %, preferably 0.50-0.7 weight %,
Iron:Maximum 0.7 weight %, preferably 0.15-0.40 weight %,
Copper:Maximum 0.10 weight %, preferably at most 0.05 weight %,
Manganese:0.90-1.50 weight %, preferably 1.20 to 1.50 weight %,
Magnesium:Maximum 0.30 weight %, preferably 0.01-0.10 weight %,
Chromium:Maximum 0.25 weight %, preferably 0.10 to 0.20 weight %,
Zinc:Maximum 0.50 weight %, preferably at most 0.10 weight %,
Titanium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Zirconium:Maximum 0.25 weight %, preferably 0.05 weight %,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
2. heat exchanger according to claim 1,
Characterized in that,
The aluminium alloy of the core layer (24) has consisting of:
Silicon:0.50-0.7 weight %,
Iron:0.15-0.40 weight %,
Copper:0.03 weight % of maximum,
Manganese:1.20 to 1.50 weight %,
Magnesium:0.01-0.10 weight %,
Chromium:0.10 to 0.20 weight %,
Zinc:0.10 weight % of maximum,
Titanium:0.25 weight % of maximum,
Zirconium:0.25 weight % of maximum,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
3. the heat exchanger according to right 1 or 2,
Its feature is,
The manganese content of aluminium alloy and the ratio of silicone content of the core layer (24) are 1.7 to 3, and preferably 2 to 3, particularly 2 are arrived
2.5 scope.
4. the heat exchanger according to Claim 1-3 any one,
Characterized in that,
The component being connected with heat exchanger tube (12) is collecting pipe (14,16) or tube sheet.
5. the heat exchanger according to claim 1 to 4 any one,
Characterized in that,
The component (14) being connected with heat exchanger tube (12) corrosion resistant with the -740mV according to ASTM G69 standards or more not
The corrosion potential of erosion.
6. the heat exchanger according to claim 1 to 5 any one,
Characterized in that,
The heat exchanger tube (12) is the multi-lumen tube through extruding.
7. the heat exchanger according to claim 1 to 6 any one,
Characterized in that,
The heat exchanger tube (12) is made up of 3xxx type aluminium alloys.
8. the heat exchanger according to claim 1 to 7 any one,
Characterized in that,
The heat exchanger tube (12) is welded to connect in the case of using a kind of solder jointly with coupled component (14,16)
Produce, the solder has maximum 0.50 weight %, preferably at most 0.20 weight % Zn content.
9. the heat exchanger according to claim 1 to 8 any one,
Characterized in that,
The component (14,16) being connected with heat exchanger tube (12) has the solder layer being made up of a kind of solder alloy coated on
(26), the solder alloy is a kind of silicone content and maximum 0.50 weight % with 7 to 12 weight % here, preferably at most
The aluminium alloy of 0.20 weight % Zn content.
10. a kind of aluminium alloy or the aluminium strip with the core layer (24) being made up of the aluminium alloy are used to manufacture heat exchanger, especially
It is the component of the heat exchanger according to claim 1 to 9 any one, especially collecting pipe (14,16) or tube sheet
Using, component described here be provided for by the heat exchanger tube of the component and the heat exchanger carry out fluid together with connection, here
The aluminium alloy has consisting of:
Silicon:Maximum 0.7 weight %, preferably 0.50-0.7 weight %,
Iron:Maximum 0.7 weight %, preferably 0.15-0.40 weight %,
Copper:Maximum 0.10 weight %, preferably at most 0.05 weight %,
Manganese:0.90-1.50 weight %, preferably 1.20 to 1.50 weight %,
Magnesium:Maximum 0.30 weight %, preferably 0.01-0.10 weight %,
Chromium:Maximum 0.25 weight %, preferably 0.10 to 0.20 weight %,
Zinc:Maximum 0.50 weight %, preferably at most 0.10 weight %,
Titanium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Zirconium:Maximum 0.25 weight %, preferably 0.05 weight %,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium.
11. apply according to claim 10,
Aluminium strip described here has one and covers the solder layer (26) being made up of a kind of solder alloy being coated in core layer (24), with
And solder alloy described here is a kind of silicone content and maximum 0.50 weight % with 7 to 12 weight %, preferably at most
The aluminium alloy of 0.20 weight % Zn content.
12. a kind of production method of aluminium strip, the aluminium strip is particularly for the application according to claim 10 or 11, the production
Method has steps of:
- aluminium alloy with consisting of is cast into ingot blank with DC methods:
Silicon:Maximum 0.7 weight %, O.50-0.7 preferably weight %,
Iron:Maximum 0.7 weight %, preferably 0.15-0.4 weight %,
Copper:Maximum 0.1 weight %, preferably at most 0.05 weight %
Manganese:0.9-1.5 weight %, preferably 1.2-1.5 weight %,
Magnesium:Maximum 0.3 weight %, preferably 0.01-0.10 weight %,
Chromium:Maximum 0.25 weight %, preferably 0.10-0.20 weight %
Zinc:Maximum 0.50 weight %, preferably at most 0.10 weight %,
Titanium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Zirconium:Maximum 0.25 weight %, preferably at most 0.05 weight %,
Inevitable impurity every kind of maximum 0.05 weight %, total maximum 0.15 weight %, remaining is aluminium,
- ingot blank is optionally homogenized for 540 DEG C to 620 DEG C of annealing using temperature range, under target temperature
Retention time be 4 to 12 hours between,
- ingot blank is rolled into hot-rolled band, especially to the hot strip thickness that scope is 2.0-10mm
- hot-rolled band is cold-rolled to final thickness, intermediate annealing alternatively is carried out in 300 DEG C to 450 DEG C temperature ranges, here
The final thickness of the cold-strip is preferably placed at 0.1 to 5mm scopes, especially 1.0 to 2.5mm scopes.
13. in the method that the aluminium strip according to claim 12 for rolling covering is produced, this method, carry out before hot rolling
The rolling ingot blank overlying applies a coating.
14. the method according to claim 12 or 13,
Characterized in that,
The coating is made up of a kind of solder alloy, and solder alloy described here is a kind of silicone content with 7 to 12 weight %
And maximum 0.50 weight %, preferably at most 0.20 weight % Zn content aluminium alloy.
15. the method according to claim 12 to 14 one of which,
Characterized in that,
The cold-strip of coating carries out partial annealing or 240 in final thickness in 300 DEG C and 450 DEG C of temperature ranges
DEG C and 350 DEG C of temperature ranges in carry out final annealing.
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EP15158514.8A EP3026134B2 (en) | 2014-11-27 | 2015-03-10 | Heat exchanger, use of an aluminium alloy and an aluminium tape and method for producing an aluminium tape |
EP15158514.8 | 2015-03-10 | ||
PCT/EP2015/077653 WO2016083454A1 (en) | 2014-11-27 | 2015-11-25 | Heat exchanger, use of an aluminium alloy and an aluminium strip and method for producing an aluminium strip |
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EP (1) | EP3026134B2 (en) |
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CA2969043C (en) | 2020-07-21 |
JP7155100B2 (en) | 2022-10-18 |
KR102221072B1 (en) | 2021-02-26 |
TR201806865T4 (en) | 2018-06-21 |
EP3026134B1 (en) | 2018-05-02 |
JP2020073721A (en) | 2020-05-14 |
KR20170088405A (en) | 2017-08-01 |
ZA201703216B (en) | 2019-06-26 |
EP3026134B2 (en) | 2022-01-12 |
PL3026134T3 (en) | 2018-08-31 |
CA2969043A1 (en) | 2016-06-02 |
CN107003095B (en) | 2020-11-24 |
JP2018500461A (en) | 2018-01-11 |
US20170260612A1 (en) | 2017-09-14 |
HUE037672T2 (en) | 2018-09-28 |
WO2016083454A1 (en) | 2016-06-02 |
BR112017009725A2 (en) | 2018-01-02 |
KR20190112196A (en) | 2019-10-02 |
EP3026134A1 (en) | 2016-06-01 |
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