CN106995067A - A kind of pallet automatic film paving device - Google Patents
A kind of pallet automatic film paving device Download PDFInfo
- Publication number
- CN106995067A CN106995067A CN201710272377.6A CN201710272377A CN106995067A CN 106995067 A CN106995067 A CN 106995067A CN 201710272377 A CN201710272377 A CN 201710272377A CN 106995067 A CN106995067 A CN 106995067A
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- Prior art keywords
- film
- take
- lifting
- cross bar
- supporting leg
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- 230000003028 elevating effect Effects 0.000 claims abstract description 38
- 239000002362 mulch Substances 0.000 claims abstract description 26
- 239000002985 plastic film Substances 0.000 claims abstract description 26
- 229920006255 plastic film Polymers 0.000 claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 230000007423 decrease Effects 0.000 claims abstract 2
- 239000012528 membrane Substances 0.000 claims description 61
- 230000005540 biological transmission Effects 0.000 claims description 23
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 21
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 206010000372 Accident at work Diseases 0.000 abstract description 3
- 238000004801 process automation Methods 0.000 abstract description 2
- 208000027418 Wounds and injury Diseases 0.000 description 14
- 238000000034 method Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/14—Feeding webs from rolls by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
The invention discloses a kind of pallet automatic film paving device, it is related to packaging facilities field, including elevating mechanism, film-laying-out mechanism and film roll roller group, elevating mechanism is installed and is supported in ground, for driving film-laying-out mechanism to be declined and being gone up, film roll roller group is mounted on the side of film-laying-out mechanism, the film of laying is provided to film-laying-out mechanism, elevating mechanism drives film-laying-out mechanism to decline and carries out plastic film mulch operation and rise to reset, film-laying-out mechanism carries out plastic film mulch along the translation of elevating mechanism vertical direction, make to take film, cut film, plastic film mulch realizes full-automation, without human assistance, improve the efficiency of production line, the length for cutting film simultaneously is accurate, otch is neat, plastic film mulch accurate positioning and rate of effectively reducing the number of rejects and seconds, realize plastic film mulch process automation, it can effectively reduce and manually cut the probability that industrial accident easily occurs for film.
Description
Technical field
The present invention relates to packaging facilities field, more particularly to a kind of pallet automatic film paving device.
Background technology
At present, on pallet (pile disk) before stacking article, it usually needs one film of place mat, to protect the article of stacking,
Avoid article from making moist, pollute, damage.Original method is that wound membrane is placed on wound membrane frame, manually moves one end of wound membrane to
Certain length, then wound membrane length is measured with tape measure or ruler, measured film is compressed with press strip, it is thin with blade or scissors cut-out
The film cut, is then laid on pallet by film.
But, there is following defect in existing plastic film mulch mode：
Using it is artificial take film, measure, cut, film laying has that labor intensity is big, efficiency is low, film is different in size to be caused,
Otch is irregular, and waste product, defect rate are high, and film laying easily misplaces, and due to film dimensions, larger (1.3 meters X1.1 meters) need two people
Operation simultaneously, and easily occur the problems such as industrial injury is unexpected, efficiently required while can not also meet Automatic Production Line, quality
Also it can not be guaranteed.
The content of the invention
In order to overcome the deficiencies in the prior art, it is an object of the invention to a kind of pallet automatic film paving device, film will be taken, cut
Film, plastic film mulch process realize supply and demand automatic cycle by mechanization, plastic film mulch process is realized full-automatic production, are ensureing plastic film mulch matter
While amount, efficient automatic assembly line is also adapted to.
The purpose of the present invention adopts the following technical scheme that realization：
A kind of pallet automatic film paving device, including elevating mechanism, film-laying-out mechanism and film roll roller group, the elevating mechanism
Installation is supported in ground, and for driving the film-laying-out mechanism to be declined and being gone up, the film roll roller group is mounted on institute
The side of film-laying-out mechanism is stated, the film of laying is provided to the film-laying-out mechanism, the elevating mechanism includes lifting support, lifting
The riser guide perpendicular to ground is provided with the top of transmission mechanism and lifting motor, the lifting support, the film-laying-out mechanism is slided
It is arranged on the riser guide；The lifting motor is installed on the lifting support bottom, passes through the elevating drive mechanism
It is connected with the film-laying-out mechanism, by the lifting motor output shaft forward and reverse, so that the elevating drive mechanism
The film-laying-out mechanism is driven to carry out the reciprocal plastic film mulch that declines with ging up to reset along the riser guide length direction；
The film-laying-out mechanism includes support frame, takes film motor, takes membrane module, takes film transmission mechanism and cut membrane module, institute
State support frame and slide and be installed in the riser guide, the support frame is provided with takes film guide rail parallel to ground, described to take
Membrane module is taken on film guide rail described in being slidably mounted on, described to take film motor to be arranged on the support frame close to the lifting support
One end, take film transmission mechanism to take membrane module to be connected with described by described；Film motor output shaft is taken to rotate forward by described
With reversion so that described take film transmission mechanism to drive described take to take film rail length direction away from the lifting described in membrane module edge
Support or the close lifting support；The membrane module of cutting is fixedly installed in the support frame positioned at close to the lifting support
One end, for when it is described take membrane module away from the lifting support carry out take film to act when, progress cut film action.
Further, the lifting support is a parallel straight line cross bar with ground, the straight line cross bar two ends difference
Length identical supporting leg is extended vertically, supporting leg described in two is in the fixation for being oppositely arranged and having respectively and be used for being fixed on ground
Portion；The riser guide is located at the top of supporting leg described in two respectively；
The lifting motor is located at the bottom of a side leg；The elevating drive mechanism include elevating chain, lifting sprocket wheel,
Driving shaft and lifting driven shaft are lifted, the output shaft of the lifting motor is vertically rotatably connected to supporting leg described in side；Institute
The one end for stating the output shaft and the lifting driving shaft of lifting motor is coaxially connected, and the other end of the lifting driving shaft vertically may be used
What is rotated is connected to supporting leg described in opposite side；The lifting driven shaft is located at the top of the lifting support, the lifting driven shaft
Two ends be respectively perpendicular and be rotatably connected to supporting leg described in two, and parallel with the straight line cross bar, the lifting sprocket wheel difference
It is installed on the two ends of the lifting driving shaft and the lifting driven shaft, the lifting driving shaft and the lifting driven shaft difference
Two ends are engaged by elevating chain and lift sprocket-shaped into engaged transmission.
Further, the support frame is mutual by two opposing parallel cross bars and two opposing parallel vertical poles respectively
Connection, which is enclosed, sets composition, and the cross bar is mutually perpendicular to the vertical pole；It is mutually perpendicular to simultaneously with supporting leg described in two on the outside of vertical pole described in two
It is slidably mounted on the riser guide；The inner side for taking film guide rail to be located at vertical pole described in two respectively；
It is described to take film motor to be installed on vertical pole described in side below one end of the supporting leg by motor cabinet；It is described to take
Film transmission mechanism includes taking film driving shaft, taking film driven shaft, take film sprocket wheel, motor sprocket and take film chain, described to take film electricity
The output shaft coaxial sleeve of machine is provided with the motor sprocket；It is described to take film driving shaft to take film driven shaft to be located at described indulge respectively with described
The two ends of bar；Distinguish rotatable in the top for taking film driving shaft to take film motor described in, the two ends for taking film driving shaft
Be connected to vertical pole described in two, and parallel to the cross bar；The two ends for taking film driven shaft are rotatably connected to two respectively
The vertical pole is parallel in the cross bar, and positioned at the other end of the vertical pole；It is described to take film driving shaft to take film driven shaft with described
Two ends be arranged with respectively it is described take film sprocket wheel, the motor sprocket takes the described of film driving shaft one end to take film sprocket wheel to lead to described
Cross and described take film chain engaged transmission；It is described to take film driving shaft to take film driven shaft respectively by taking film chain to engage two ends with described
Take film sprocket wheel formation engaged transmission.
Further, it is described to take membrane module to include taking film manipulator, taking film cross bar and deck, it is described to take film cross bar two ends
Be slidably arranged in it is described take on film guide rail, take film guide rail to be mutually perpendicular to described and take film driven shaft and the supporting leg described in being located at
Between, it is described to take film cross bar two ends to take film chain to be fixedly connected with described, film cross bar is taken described in film chain-driving along institute so as to take
State and take film rail length direction to slide, it is described to take film cross bar to take film manipulator to be fixedly mounted with described by the deck, it is described
Take film manipulator that there is the folding end for clamping films, it is described to take film manipulator folding end to take film driving shaft described in.
Further, it is described to cut the downside that membrane module takes membrane module described in, including cutting knife, Rodless cylinder, Cutter apron
And Rodless cylinder seat, the Rodless cylinder seat two ends are fixedly installed on described in two to be parallel to each other on vertical pole with the cross bar, and
Taken positioned at described between film cross bar and the supporting leg, the Rodless cylinder is fixed on the Rodless cylinder seat, and the cutting knife leads to
The Cutter apron is crossed to be slidably arranged on the Rodless cylinder, and blade is towards parallel with the cross bar, so that Rodless cylinder band
The cutting knife is moved to slide along Rodless cylinder seat length direction；The cutting knife knife height takes setting for film manipulator higher than described
Put height.
Further, the film-laying-out mechanism also includes press mold component, and the press mold component takes the upper of membrane module positioned at described
Side, including press mold cylinder, press mold block and press mold cylinder block, the press mold cylinder block are mutually perpendicular to the vertical pole；The pressure
The two ends of film cylinder block are respectively fixedly disposed at described in two on vertical pole, and positioned at the supporting leg and described are taken between film cross bar；Institute
Press mold cylinder is stated along the press mold cylinder block length direction Deng Jian branches；The press mold vertical cylinder passes through the press mold cylinder block
And it is threadedly coupled fixation with the press mold block；The press mold block is located above the Cutter apron respectively, so that the press mold cylinder
The press mold block is driven to compress the Cutter apron.
Further, the film roll roller group is fixedly installed on the support frame and takes film driving shaft one end with described
Upside；Including the first roller, second tin roller, the 3rd roller, the 4th roller, the 5th roller and wound membrane, first roller, institute
Second tin roller, the 3rd roller, the 4th roller are stated respectively by roller seat successively by being arranged in the support frame
Upside, and it is parallel with the cross bar respectively；5th roller is installed on first roller, second rolling by roller seat
Cylinder, the 3rd roller, the lower section of the 4th roller, and it is parallel with the cross bar；
The wound membrane is installed on first roller, the second tin roller, the 3rd roller, described by wound membrane frame
The top of four rollers, and it is parallel with the cross bar.
Further, the pallet automatic film paving device also include sensing device, the sensing device include photoelectric sensor,
Limit switch and laser range sensor；
The photoelectric sensor is installed on two supporting leg by height adjusting mechanism respectively, and can pass through high high adjustment
Length direction of the mechanism along the supporting leg adjusts the high and low position of the photoelectric sensor；
The limit switch is arranged on described in side on supporting leg by height adjustment mechanism, and can be adjusted by the height
Length direction of the mechanism along the supporting leg adjusts the high and low position of the limit switch；
The laser range sensor is located at described in side on supporting leg, the laser diode court of the laser range sensor
To highly parallel with outer trays.
Further, the lifting driving shaft and the lifting driven shaft are respectively by loading ability of bearing in supporting leg described in two
On；
It is described to take film driving shaft to take film driven shaft respectively by loading ability of bearing in described in two on vertical pole with described.
Further, the supporting leg bottom is also respectively provided with and the orthogonal base of the supporting leg, the base two
Side further respectively has two support bars for being fixed on the supporting leg.
Compared with prior art, the beneficial effects of the present invention are：
(1) realize and take film, cut film, plastic film mulch full-automation, without human assistance, improve the efficiency of production line；
(2) realized by mechanization and take film, cut film, plastic film mulch process, make that the length for cutting film is accurate, otch is neat, plastic film mulch is fixed
Level really and rate of effectively reducing the number of rejects and seconds.
(3) realize that plastic film mulch process automation can be reduced effectively and manually cut the probability that industrial accident easily occurs for film.
Brief description of the drawings
Fig. 1 is pallet automatic film paving device overall structure diagram of the present invention；
Fig. 2 is Figure 1A portions zoomed-in view；
Fig. 3 is pallet automatic film paving device main structure diagram of the present invention；
Fig. 4 is pallet automatic film paving device overlooking the structure diagram of the present invention；
Fig. 5 is inventive film scroll cylinder group structural representation.
In figure：10th, elevating mechanism；20th, film-laying-out mechanism；30th, film roll roller group；40th, ground；50th, production line；60th, pallet；
11st, lifting support；12nd, elevating drive mechanism；13rd, lifting motor；111st, riser guide；112nd, straight line cross bar；113rd, supporting leg；
1131st, support bar；1132nd, base；121st, elevating chain；122nd, sprocket wheel is lifted；123rd, driving shaft is lifted；124th, lift driven
Axle；31st, the first roller；32nd, second tin roller；33rd, the 3rd roller；34th, the 4th roller；35th, the 5th roller；36th, wound membrane；21st, prop up
Support frame frame；22nd, film motor is taken；23rd, membrane module is taken；24th, film transmission mechanism is taken；25th, membrane module is cut；26th, press mold component；211st, take
Film guide rail；212nd, cross bar；213rd, vertical pole；241st, film driving shaft is taken；242nd, film driven shaft is taken；243rd, film sprocket wheel is taken；244th, motor
Sprocket wheel；245th, film chain is taken；231st, film manipulator is taken；232nd, film cross bar is taken；233rd, deck；251st, cutting knife；252nd, Rodless cylinder；
253rd, Cutter apron；254th, Rodless cylinder seat；261st, press mold cylinder；262nd, press mold block；263rd, press mold cylinder block.
Embodiment
Below, with reference to accompanying drawing and embodiment, the present invention is described further, it is necessary to which explanation is, not
Under the premise of afoul, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination
Example.
As shown in figure 1, a kind of pallet automatic film paving device, including elevating mechanism 10, film-laying-out mechanism 20 and film roll roller
Group 30, elevating mechanism 10 is installed and is supported in ground 40, for driving film-laying-out mechanism 20 to be declined and being gone up, film roll roller group 30
The side of film-laying-out mechanism 20 is mounted on, the film of laying is provided to film-laying-out mechanism 20, elevating mechanism 10 includes lifting branch
Frame 11, elevating drive mechanism 12 and lifting motor 13, the top of lifting support 11 are provided with the riser guide 111 perpendicular to ground 40,
Film-laying-out mechanism 20 is slidably arranged on riser guide 111；Lifting motor 13 is installed on the bottom of lifting support 11, is driven by lifting
Mechanism 12 is connected with film-laying-out mechanism 20, by the output shaft forward and reverse of lifting motor 13, so that elevating drive mechanism 12
Film-laying-out mechanism 20 is driven to carry out the reciprocal plastic film mulch that declines with ging up to reset along the length direction of riser guide 111；Film-laying-out mechanism 20 includes
Support frame 21, film motor 22 is taken, membrane module 23 is taken, take film transmission mechanism 24 and cuts membrane module 25, support frame 21 slides card
Loaded on riser guide 111, support frame 21 is provided with takes film guide rail 211 parallel to ground 40, takes membrane module 23 to be slidably mounted on
Take on film guide rail 211, take film motor 22 to be arranged on support frame 21 close to one end of lifting support 11, by taking film transmission mechanism
24 with taking membrane module 23 to be connected；By taking the output shaft forward and reverse of film motor 22, so as to take film transmission mechanism 24 to drive
Membrane module 23 is taken along taking the length direction of film guide rail 211 away from lifting support 11 or close to lifting support 11；Membrane module 25 is cut to fix
It is installed on support frame 21 to be located at close to one end of lifting support 11, takes membrane module 23 to be taken away from lifting support 11 for working as
When film is acted, film action is cut in progress.
Ground 40 is fixedly supported to by lifting support 11, elevating mechanism 10 drives film-laying-out mechanism 20 to rise reset, plastic film mulch
Mechanism 20, which drives, takes membrane module 23 to take film, cuts after the film cut-out that membrane module 25 will take membrane module 23 to take out, the band of elevating mechanism 10
Dynamic film-laying-out mechanism 20 drops to the proximal most position away from the top of pallet 60, and film is routed to the support of production line 50 by film-laying-out mechanism 20 again
On disk 60, film will be taken originally, and cut film, plastic film mulch process and be accomplished manually, replaced completely by automated machine, without human assistance, greatly
The big efficiency for improving packaging production line 50, simultaneously because plastic film mulch process is completed by automated machine completely, therefore cuts film every time
Length can be consistent, mouth is neat earnestly, plastic film mulch accurate positioning, it is to avoid artificial laying easily produces the probability of waste product, significantly
Save material, improve efficiency, and reduce manually cut film, the industrial accident that plastic film mulch occurs.
As shown in Figure 1 and Figure 4, lifting support 11 is a parallel straight line cross bar 112 with ground 40, straight line cross bar 112
Two ends, which are respectively perpendicular, is extended with length identical supporting leg 113, and two supporting legs 113 are in be oppositely arranged and respectively have to be used to be fixed on ground
The fixed part in face 40；Riser guide 111 is located at the top of two supporting legs 113 respectively；Lifting motor 13 is located at the bottom of a side leg 113
Portion；Elevating drive mechanism 12 includes elevating chain 121, lifting sprocket wheel 122, lifting driving shaft 123 and lifting driven shaft 124, rises
The output shaft of drop motor 13 is vertically rotatably connected to a side leg 113；The output shaft of lifting motor 13 and lifting driving shaft
123 one end is coaxially connected, and the other end of lifting driving shaft 123 is vertically rotatably connected to another side leg 113；Lifting from
Moving axis 124 is located at the top of lifting support 11, and the two ends of lifting driven shaft 124, which are respectively perpendicular, is rotatably connected to two supporting legs 113,
And it is parallel with straight line cross bar 112, lifting sprocket wheel 122 is respectively arranged in the two ends of lifting driving shaft 123 and lifting driven shaft 124,
Lifting driving shaft 123 engages the two ends lifting formation engagement of sprocket wheel 122 by elevating chain 121 respectively with lifting driven shaft 124 and passed
It is dynamic.
Using the lifting support 11 of the structure, the pallet automatic film paving device is set to be carried out in the side of original production line 50
Install, the supporting leg 113 of lifting support 11 is separately fixed at the same side of original production line 50, film-laying-out mechanism 20 is placed in into production line 50
Top, with regard to that can start to put into production, line 50 is used, and suitability is strong, length and position without changing original production line 50, is saved
Installation site and occupation area of equipment.
Support frame 21 is connected with each other by two opposing parallel cross bars 212 with two opposing parallel vertical poles 213 respectively
Enclose and set composition, cross bar 212 is mutually perpendicular to vertical pole 213；The outside of two vertical pole 213 is mutually perpendicular to and is slidably installed with two supporting legs 113
In on riser guide 111；Film guide rail 211 is taken to be located at the inner side of two vertical poles 213 respectively；Film motor 22 is taken to be installed on by motor cabinet
Side vertical pole 213 is below one end of supporting leg 113；Film transmission mechanism 24 is taken to include taking film driving shaft 241, taking film driven shaft
242nd, film sprocket wheel 243, motor sprocket 244 are taken and film chain 245 is taken, takes the output shaft coaxial sleeve of film motor 22 to be provided with motor train
Wheel 244；Take film driving shaft 241 and take two ends of the film driven shaft 242 respectively positioned at vertical pole 213；Take film driving shaft 241 to be located at and take film
The top of motor 22, takes the two ends of film driving shaft 241 to be rotatably connected to two vertical poles 213 respectively, and parallel to cross bar 212；
The two ends of film driven shaft 242 are taken rotatably to be connected to that two vertical poles 213 are parallel in cross bar 212 respectively, and positioned at the another of vertical pole 213
One end；Take film driving shaft 241 and take the two ends of film driven shaft 242 to be arranged with respectively and take film sprocket wheel 243, motor sprocket 244 is with taking
The one end of film driving shaft 241 takes film sprocket wheel 243 by taking the engaged transmission of film chain 245；Take film driving shaft 241 and take film driven shaft
242 take the formation engaged transmission of film sprocket wheel 243 by taking film chain 245 to engage two ends respectively.
The support frame 21 adopted the structure makes support frame 21 laterally perpendicular to lifting branch with taking membrane module 23 to coordinate
Frame 11 and it is parallel be located at the top of production line 50, and can be set according to the width of production line 50 and take membrane module 23 along support frame 21
Length direction carries out taking film operation, is adapted to the packaging production line 50 and the width of production line 50 of different scales.
As Figure 1-4, take membrane module 23 to include taking film manipulator 231, taking film cross bar 232 and deck 233, take film horizontal
The two ends of bar 232, which are slidably arranged in, to be taken on film guide rail 211, and film driven shaft 242 and branch are taken with taking film guide rail 211 to be mutually perpendicular to and being located at
Between leg 113, the two ends of film cross bar 232 are taken with taking film chain 245 to be fixedly connected, so that taking film chain 245 to drive takes film cross bar 232
Along taking the length direction of film guide rail 211 to slide, film cross bar 232 is taken, with taking film manipulator 231 to be fixedly mounted, to take film by deck 233
Manipulator 231 has the folding end for clamping films, takes the folding end of film manipulator 231 direction to take film driving shaft 241.
During use of the present invention, the film for taking film manipulator 231 to roll out film roll roller group 30 by control is carried out
Clamp, then take film chain 245 to drive to take film cross bar 232 close to film roll roller group 30 by taking film transmission mechanism 24, then
Take film manipulator 231 to grip film, take film chain 245 to drive again and take film cross bar 232 to be translated away from along the length direction of vertical pole 213
Film roll roller group 30, makes film held stationary, while machinery is at the uniform velocity promoted, process also quite stable.
Cut membrane module 25 and be located at and take the downside of membrane module 23, including cutting knife 251, Rodless cylinder 252, Cutter apron 253 and
Rodless cylinder seat 254,254 two ends of Rodless cylinder seat are fixedly installed on two vertical poles 213 to be parallel to each other with cross bar 212, and is located at
Take between film cross bar 232 and supporting leg 113, Rodless cylinder 252 is fixed on Rodless cylinder seat 254, and cutting knife 251 passes through Cutter apron
253 are slidably arranged on Rodless cylinder 252, and blade is towards parallel with cross bar 212, so that Rodless cylinder 252 drives cutting knife 251
Slided along Rodless cylinder 254 length directions of seat；The knife height of cutting knife 251 is higher than the setting height for taking film manipulator 231.
Film-laying-out mechanism 20 also includes press mold component 26, and press mold component 26 is located at the upside for taking membrane module 23, including press mold gas
Cylinder 261, press mold block 262 and press mold cylinder block 263, press mold cylinder block 263 are mutually perpendicular to vertical pole 213；Press mold cylinder block 263
Two ends be respectively fixedly disposed on two vertical poles 213, and positioned at supporting leg 113 and take between film cross bar 232；The edge of press mold cylinder 261
The equidistant branch of the length direction of press mold cylinder block 263；Press mold cylinder 261 pass perpendicularly through press mold cylinder block 263 and with press mold block 262
Threaded connection is fixed；Press mold block 262 is located at the top of Cutter apron 253 respectively, so that the driving press mold of press mold cylinder 261 block 262 is compressed
Cutter apron 253.
In the above-described embodiments, press mold component 26 is mainly used in during pallet automatic film paving device non-usage, compresses
The film that film roll roller group 30 makes the test, so as to subsequently take membrane module 23 to be clamped in membrane process is taken to film, is taking film
When component 23 takes film, the press mold cylinder 261 of press mold component 26 unclamps, and takes membrane module 23 to be translated away from along the length direction of vertical pole 213
After film roll roller group 30, the press mold cylinder 261 of press mold component 26 promotes press mold block 262 to compress film again, then cuts
The cutting knife 251 of membrane module 25 is cut to film, and wait is next to take membrane process.
As shown in figure 5, film roll roller group 30 be fixedly installed on support frame 21 have take the upper of the one end of film driving shaft 241
Side；Including the first roller 31, second tin roller 32, the 3rd roller 33, the 4th roller 34, the 5th roller 35 and wound membrane 36, first
Roller 31, second tin roller 32, the 3rd roller 33, the 4th roller 34 are respectively by roller seat successively by being arranged in support frame 21
Upside, and it is parallel with cross bar 212 respectively；5th roller 35 is installed on the first roller 31, second tin roller the 32, the 3rd by roller seat
The lower section of roller 33, the 4th roller 34, and it is parallel with cross bar 212；Wound membrane 36 is installed on the first roller 31, second by wound membrane frame
Roller 32, the 3rd roller 33, the top of the 4th roller 34, and it is parallel with cross bar 212.By setting multiple rollers, wound membrane can be made
36 films made the test keep relatively tight state in membrane, so as to take film during membrane process smooth, rate of reducing the number of rejects and seconds.
The pallet automatic film paving device also include sensing device, sensing device include photoelectric sensor (not indicated in figure),
Limit switch (not indicated in figure) and laser range sensor (not indicated in figure)；
Photoelectric sensor is installed on two supporting legs 113 by height adjusting mechanism (not indicated in figure) respectively, specifically, high
High adjustment mechanism is to be installed on the riser guide 111 of supporting leg 113 along the length direction of supporting leg 113 respectively, photoelectric sensor by with
Riser guide 111 coordinates the high and low position of length direction regulation photoelectric sensor of the sliding block for drawing button along supporting leg 113, in this implementation
In example, photoelectric sensor is used to detect whether have the pallet 60 without plastic film mulch to be sent to pallet automatic film paving device on production line 50
Lower section, be sent to if any pallet 60 below device, pallet 60 can block the inductor of photoelectric sensor, and photoelectric sensor will
Signal is transferred to respectively production line 50 and pallet automatic film paving device, shuts down the conveyer belt of production line 50 of conveying pallet 60,
Simultaneously pallet automatic film paving device can proceed by it is a series of take film, cut film, plastic film mulch process, to pallet 60 complete plastic film mulch；
Limit switch is arranged on a side leg 113 by height adjustment mechanism (not indicated in figure), and specific height is adjusted
Save mechanism for respectively along the length direction of supporting leg 113 install multiple limit buckles, limit switch can by with the mutual clamping of limit buckle
Length direction of the buckle along supporting leg 113 adjust the high and low position of limit switch, during use of the present invention, limit switch is used
The height declined in limitation film-laying-out mechanism 20, height of the operator according to residing for pallet 60 first sets the height of limit switch
Falling head limitation, when the film-laying-out mechanism 20 of pallet automatic film paving device is declined, lift are carried out to film-laying-out mechanism 20
Structure 10 is driven after the height that film-laying-out mechanism 20 reaches limit switch, and limit switch meeting signal is transferred to device, controls lift
Structure 10 resets after stopping；
Laser range sensor is located on a side leg 113, laser diode direction and the outside of laser range sensor
Pallet 60 is highly parallel, and laser range sensor is used to measure the distance between pallet 60 and elevating mechanism 10, works as laser ranging
When sensor has detected pallet 60 on production line 50, laser range sensor will be surveyed to pallet 60 with itself
Away from signal then being fed back into pallet automatic film paving device, device is transmitted a signal to after film-laying-out mechanism 20, film-laying-out mechanism 20
The displacement for taking film transmission mechanism 24 to take film manipulator 231 apart from drive according to measuring, accurately completes plastic film mulch.
Driving shaft 123 is lifted with lifting driven shaft 124 respectively by loading ability of bearing on two supporting legs 113；
Take film driving shaft 241 and take film driven shaft 242 respectively by loading ability of bearing on two vertical poles 213.
The bottom of supporting leg 113 is also respectively provided with also to be distinguished with the orthogonal base of supporting leg 113 1132, the both sides of base 1132
Provided with two support bars 1131 for being fixed on supporting leg 113, between further reinforced tray automatic film paving device and ground 40
Steadiness.
As Figure 1-5, it is further elaborated the following is the working cycles to pallet automatic film paving device of the present invention：
Production line 50 is located at the side of elevating mechanism 10 and positioned at the lower section of film-laying-out mechanism 20, and photoelectric sensor detects support
After disk 60, take film manipulator 231 to open, take film motor 22 to invert drive and take film manipulator 231 is past to take the direction of film driving shaft 241 to put down
Move on to and take film location, take the closure of film manipulator 231 to clamp after the film that wound membrane 36 makes the test, press mold cylinder 261 drives press mold block 262
Rise and unclamp film, then take film motor 22 to rotate forward drive and take film manipulator 231 toward taking the direction of film driven shaft 242 to translate, when taking
Film manipulator 231 stops, and determines after film length, and press mold cylinder 261 drives press mold block 262 to push and mortgage Cutter apron again
253 compress film, and cutting knife 251 reciprocates cut-out film, and subsequent lifting motor 13 is inverted, and drive elevating mechanism 10 to drive plastic film mulch
Mechanism 20 declines, and when film-laying-out mechanism 20 drops to limit switch height, lifting motor 13 is stalled, and is taken film manipulator 231 and is cut
Disconnected film continues, toward taking the direction of film driven shaft 242 to translate, to be moved to film and be enough to cover stopping after pallet 60, take film manipulator
Film is completely laid on the surface of pallet 60 by 231 films for opening release cut-out, and subsequent lifting motor 13 is rotated forward, elevating mechanism 10
Film-laying-out mechanism 20 is driven to go up to reset.
Above-mentioned embodiment is only the preferred embodiment of the present invention, it is impossible to limit the scope of protection of the invention with this,
The change and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention
Claimed scope.
Claims (10)
1. a kind of pallet automatic film paving device, including elevating mechanism, film-laying-out mechanism and film roll roller group, the elevating mechanism peace
Dress is supported in ground, for driving the film-laying-out mechanism to be declined and being gone up, and the film roll roller group is mounted on described
The side of film-laying-out mechanism, the film of laying is provided to the film-laying-out mechanism, it is characterised in that：
The elevating mechanism is included at the top of lifting support, elevating drive mechanism and lifting motor, the lifting support provided with vertical
Riser guide in ground, the film-laying-out mechanism is slidably arranged on the riser guide；The lifting motor is installed on described
Lifting support bottom, is connected by the elevating drive mechanism and the film-laying-out mechanism, is exported by the lifting motor
Axle forward and reverse, so as to drive the film-laying-out mechanism to be carried out along the riser guide length direction past for the elevating drive mechanism
Decline plastic film mulch again with ging up to reset；
The film-laying-out mechanism includes support frame, takes film motor, takes membrane module, takes film transmission mechanism and cut membrane module, the branch
Support frame frame slides and is installed in the riser guide, and the support frame is provided with takes film guide rail parallel to ground, described to take film group
Part is taken on film guide rail described in being slidably mounted on, described to take film motor to be arranged on the support frame close to the one of the lifting support
End, takes film transmission mechanism to take membrane module to be connected with described by described；Film motor output shaft is taken to rotate forward and anti-by described
Turn, so that described take takes membrane module to take film rail length direction away from the lifting support described in described in the drive of film transmission mechanism
Or close to the lifting support；The membrane module of cutting is fixedly installed in the support frame is located at the close lifting support one
End, for when it is described take membrane module away from the lifting support carry out take film to act when, progress cut film action.
2. pallet automatic film paving device as claimed in claim 1, it is characterised in that：The lifting support is a parallel and ground
The straight line cross bar in face, the straight line cross bar two ends, which are respectively perpendicular, is extended with length identical supporting leg, and supporting leg described in two is in relative sets
Put and have respectively the fixed part for being used for being fixed on ground；The riser guide is located at the top of supporting leg described in two respectively；
The lifting motor is located at the bottom of a side leg；The elevating drive mechanism includes elevating chain, lifting sprocket wheel, lifting
Driving shaft and lifting driven shaft, the output shaft of the lifting motor are vertically rotatably connected to supporting leg described in side；The liter
The one end for dropping the output shaft and the lifting driving shaft of motor is coaxially connected, and the other end of the lifting driving shaft is vertically rotatable
Be connected to supporting leg described in opposite side；The lifting driven shaft is located at the top of the lifting support, and the two of the lifting driven shaft
End, which is respectively perpendicular, is rotatably connected to supporting leg described in two, and parallel with the straight line cross bar, and the lifting sprocket wheel is respectively mounted
In the two ends of the lifting driving shaft and the lifting driven shaft, the lifting driving shaft passes through respectively with the lifting driven shaft
Elevating chain engagement two ends lift sprocket-shaped into engaged transmission.
3. pallet automatic film paving device as claimed in claim 2, it is characterised in that：The support frame is relative by two respectively
Parallel cross bar and two opposing parallel vertical poles are connected with each other to enclose and set composition, and the cross bar is mutually perpendicular to the vertical pole；Two
It is mutually perpendicular to and is slidably mounted on the riser guide with supporting leg described in two on the outside of the vertical pole；It is described to take film guide rail to distinguish position
In the inner side of vertical pole described in two；
It is described to take film motor to be installed on vertical pole described in side below one end of the supporting leg by motor cabinet；It is described to take film to pass
Motivation structure includes taking film driving shaft, taking film driven shaft, take film sprocket wheel, motor sprocket and take film chain, the film motor that takes
Output shaft coaxial sleeve is provided with the motor sprocket；It is described to take film driving shaft to take film driven shaft respectively positioned at the vertical pole with described
Two ends；The top for taking film driving shaft to take film motor described in, the two ends for taking film driving shaft are rotatably worn respectively
Vertical pole described in two is connected to, and parallel to the cross bar；The two ends for taking film driven shaft are rotatably connected to described in two respectively
Vertical pole is parallel in the cross bar, and positioned at the other end of the vertical pole；It is described to take film driving shaft to take the two of film driven shaft with described
End takes film sprocket wheel described in being arranged with respectively, and the motor sprocket takes the described of film driving shaft one end to take film sprocket wheel to pass through institute with described
State and take film chain engaged transmission；It is described to take film driving shaft to take film driven shaft to take film by taking film chain to engage two ends respectively with described
Sprocket wheel formation engaged transmission.
4. pallet automatic film paving device as claimed in claim 3, it is characterised in that：It is described to take membrane module to include taking film machinery
Hand, take film cross bar and deck, it is described take film cross bar two ends be slidably arranged in it is described take on film guide rail, take film guide rail phase with described
Mutually taken perpendicular to and at described between film driven shaft and the supporting leg, it is described to take film cross bar two ends to take film chain to fix company with described
Connect, take film cross bar to take film rail length direction to slide described in described in film chain-driving so as to take, it is described to take film cross bar to pass through institute
State deck takes film manipulator to be fixedly mounted with described, described to take film manipulator to have the folding end for clamping films, described to take
Film manipulator folding end takes film driving shaft described in.
5. pallet automatic film paving device as claimed in claim 4, it is characterised in that：The membrane module of cutting takes film group positioned at described
The downside of part, including cutting knife, Rodless cylinder, Cutter apron and Rodless cylinder seat, the Rodless cylinder seat two ends are fixedly installed on
It is parallel to each other, and is taken positioned at described between film cross bar and the supporting leg, the Rodless cylinder with the cross bar on vertical pole described in two
It is fixed on the Rodless cylinder seat, the cutting knife is slidably arranged on the Rodless cylinder by the Cutter apron, and blade
Towards parallel with the cross bar, so that Rodless cylinder drives the cutting knife to be slided along Rodless cylinder seat length direction；It is described
Cutting knife knife height is higher than the setting for taking film manipulator highly.
6. pallet automatic film paving device as claimed in claim 5, it is characterised in that：The film-laying-out mechanism also includes press mold group
Part, the press mold component takes the upside of membrane module, including press mold cylinder, press mold block and press mold cylinder block described in, described
Press mold cylinder block is mutually perpendicular to the vertical pole；The two ends of the press mold cylinder block are respectively fixedly disposed at described in two on vertical pole,
And positioned at the supporting leg and described take between film cross bar；The press mold cylinder is along between described press mold cylinder block length direction etc. points
Portion；The press mold vertical cylinder through the press mold cylinder block and is threadedly coupled fixation with the press mold block；The press mold block point
Wei Yu not be above the Cutter apron, so that the press mold cylinder drives the press mold block to compress the Cutter apron.
7. the pallet automatic film paving device as described in claim any one of 2-6, it is characterised in that：The film roll roller group is fixed
It is arranged at the upside that the support frame takes film driving shaft one end with described in；Including the first roller, second tin roller, the 3rd rolling
Cylinder, the 4th roller, the 5th roller and wound membrane, first roller, the second tin roller, the 3rd roller, the described 4th
Roller is respectively by roller seat successively by being arranged in the upside of the support frame, and parallel with the cross bar respectively；Described
Five rollers are installed under first roller, the second tin roller, the 3rd roller, the 4th roller by roller seat
Side, and it is parallel with the cross bar；
The wound membrane is installed on first roller, the second tin roller, the 3rd roller, the 4th rolling by wound membrane frame
The top of cylinder, and it is parallel with the cross bar.
8. the pallet automatic film paving device as described in claim any one of 2-6, it is characterised in that：The pallet automatic film paving device
Also include sensing device, the sensing device includes photoelectric sensor, limit switch and laser range sensor；
The photoelectric sensor is installed on two supporting leg by height adjusting mechanism respectively, and can pass through height adjusting mechanism
The high and low position of the photoelectric sensor is adjusted along the length direction of the supporting leg；
The limit switch is arranged on described in side on supporting leg by height adjustment mechanism, and can pass through the height adjustment mechanism
The high and low position of the limit switch is adjusted along the length direction of the supporting leg；
The laser range sensor is located at described in side on supporting leg, the laser diode of the laser range sensor towards with
Outer trays are highly parallel.
9. the pallet automatic film paving device as described in claim any one of 3-6, it is characterised in that：The lifting driving shaft and institute
Lifting driven shaft is stated respectively by loading ability of bearing in described in two on supporting leg；
It is described to take film driving shaft to take film driven shaft respectively by loading ability of bearing in described in two on vertical pole with described.
10. the pallet automatic film paving device as described in claim any one of 2-6, it is characterised in that：The supporting leg bottom is also divided
It is not provided with and further respectively has two branch for being fixed on the supporting leg with the orthogonal base of the supporting leg, the base both sides
Strut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710272377.6A CN106995067A (en) | 2017-04-24 | 2017-04-24 | A kind of pallet automatic film paving device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710272377.6A CN106995067A (en) | 2017-04-24 | 2017-04-24 | A kind of pallet automatic film paving device |
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| CN106995067A true CN106995067A (en) | 2017-08-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710272377.6A Pending CN106995067A (en) | 2017-04-24 | 2017-04-24 | A kind of pallet automatic film paving device |
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| CN (1) | CN106995067A (en) |
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| CN109049669A (en) * | 2018-09-29 | 2018-12-21 | 苏州宏瑞达新能源装备有限公司 | A kind of mantle laying support device |
| CN109896062A (en) * | 2019-04-09 | 2019-06-18 | 山东深蓝机器股份有限公司 | A kind of upper film breakage lifting device in wrapping machine top |
| CN110498084A (en) * | 2019-10-09 | 2019-11-26 | 洛阳中冶建材设备有限公司 | A kind of pallet automatic film paving device |
| CN111017304A (en) * | 2019-12-24 | 2020-04-17 | 深圳市隆利科技股份有限公司 | Automatic plastic sucking disc coating machine |
| CN111717721A (en) * | 2020-06-19 | 2020-09-29 | 超技工业(广东)股份有限公司 | Film laying system of copper-clad plate combination equipment and copper-clad plate combination equipment thereof |
| CN111806780A (en) * | 2020-07-20 | 2020-10-23 | 云南昆岭薄膜工业有限公司 | Automatic film capping device for tray stacking and packaging |
| CN114506704A (en) * | 2022-03-30 | 2022-05-17 | 江西城宏实业有限公司 | Simple HDPE membrane laying device for refuse landfill |
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| CN111806780B (en) * | 2020-07-20 | 2022-06-10 | 云南昆岭薄膜工业有限公司 | Automatic film capping device for tray stacking and packaging |
| CN111806780A (en) * | 2020-07-20 | 2020-10-23 | 云南昆岭薄膜工业有限公司 | Automatic film capping device for tray stacking and packaging |
| CN114506704A (en) * | 2022-03-30 | 2022-05-17 | 江西城宏实业有限公司 | Simple HDPE membrane laying device for refuse landfill |
| CN114506704B (en) * | 2022-03-30 | 2024-01-05 | 江西城宏实业有限公司 | Simple HDPE film laying device for refuse landfill |
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