CN104192345A - Film covering machine for film covering of ends of catalyst and film covering method of film covering machine - Google Patents

Film covering machine for film covering of ends of catalyst and film covering method of film covering machine Download PDF

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Publication number
CN104192345A
CN104192345A CN201410413188.2A CN201410413188A CN104192345A CN 104192345 A CN104192345 A CN 104192345A CN 201410413188 A CN201410413188 A CN 201410413188A CN 104192345 A CN104192345 A CN 104192345A
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CN
China
Prior art keywords
film
workpiece
frame
cylinder
brush
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CN201410413188.2A
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Chinese (zh)
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CN104192345B (en
Inventor
刘尧生
张金枝
吴征南
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北京机械工业自动化研究所
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Publication of CN104192345A publication Critical patent/CN104192345A/en
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Publication of CN104192345B publication Critical patent/CN104192345B/en

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Abstract

The invention provides a film covering machine for film covering of the ends of catalysts and a film covering method of the film covering machine. The film covering machine comprises a machine frame, a conveying device, a film feeding device, a film drawing device, a film brushing device and a film cutting device, wherein the machine frame is provided with a workpiece inlet and a workpiece outlet; the conveying device is used for conveying a workpiece to be covered with a film and comprises a front conveying belt and a rear conveying belt, and the front conveying belt and the rear conveying belt are sequentially arranged corresponding to the workpiece inlet and the workpiece outlet and drive the workpiece to be covered with the film to pass through the machine frame; the film feeding device is installed on the machine frame, used for installing and supporting the film to be arranged, and located above the workpiece inlet and the workpiece outlet; the film drawing device is installed on the machine frame and arranged between the workpiece inlet and the workpiece outlet relative to the film feeding device, and can move vertically along the machine frame; the film brushing device is installed on the machine frame, used for brushing the film to be arranged on the surface of the workpiece to be covered with the film, and arranged at the workpiece inlet and the workpiece outlet relative to the film drawing device; the film cutting device is installed on the machine frame and arranged between the film feeding device and the film brushing device. The invention further discloses the film covering method of the film covering machine.

Description

A kind of film layer for catalyst end overlay film and film covering method thereof

Technical field

The present invention relates to a kind of catalyst automated production equipment, particularly a kind of film layer and film covering method thereof that is applied to catalyst end overlay film in catalyst automated production.

Background technology

China is one of principal element affecting China's atmosphere quality taking coal as main energy mix, and atmospheric contamination weighs 90% sulphur dioxide, the burning that 67% hydroxide comes from coal.For the pollution control of hydroxide, people have done a large amount of research, and have formed many technology, are mainly divided into the interior control of stove and stove and control outward.Thermal power plant's denitration both at home and abroad is at present sent out part and is adopted stove to control outward, adopts catalysts selective reducing process (SCR) to reduce the pollution of hydroxide more.Wherein, this catalyst is extruded from extruder, is cut into pieces through servo-actuated cutting machine, need to arrive in calcinator and be dried, because there is reticulated cell catalyst inside, thus inner dry too fast and cause dimensional deformation in order to prevent when dry, therefore need be at catalyst two ends cover film.This catalyst itself is mordant, and follow pernicious gas and dust, in process of production, if with manually at workpiece end cover film, not only the quality of cover film can not be guaranteed, and efficiency is lower, workman's working environment is poor, and under this environment, long-term work meeting causes personal injury.Therefore,, at the servo-actuated cutting machine rear portion of manufacturing line, need a kind of equipment that can automatically cover upper film at the two ends of catalyst.

Summary of the invention

Technical matters to be solved by this invention is the defect for above-mentioned prior art, provides a kind of film layer and film covering method thereof that is applied to catalyst end overlay film in catalyst automated production, to realize the automatic film covering at catalyst workpiece two ends.

To achieve these goals, the invention provides a kind of film layer for catalyst end overlay film, wherein, comprising:

Frame, both sides are respectively arranged with workpiece entrance and workpiece outlet;

Feedway, for delivery for the treatment of overlay film workpiece, comprise the forward and backward load-transfer device that is set in sequence in described frame both sides, described front load-transfer device arranges corresponding to described workpiece entrance, described rear carrier arranges corresponding to described workpiece outlet, described in described forward and backward load-transfer device order drives, treats that overlay film workpiece exports through described frame from described workpiece entrance to described workpiece;

Upper film device, treats cover film for installing to support, and is arranged in described frame and is positioned at described workpiece entrance and described workpiece outlet top;

Film drawing device, be arranged in described frame, described in being used for straining, treat cover film, be arranged between the outlet of described workpiece entrance and described workpiece with respect to described upper film device, and can move up and down and stroke is treated the depth of section of overlay film workpiece described in being greater than along described frame;

Brush film device, is arranged in described frame, for treating that by described cover film brushes on described surface for the treatment of overlay film workpiece, is arranged at described workpiece entrance and described workpiece exit with respect to described film drawing device; And

Film cutting apparatus, is arranged in described frame, described in cutting off, treats cover film, is arranged between described upper film device and described brush film device.

Above-mentioned film layer, wherein, described film drawing device comprises:

Membrane frame, is arranged at the below of described upper film device;

Guiding mechanism, is arranged in described frame and with described membrane frame and is connected, and moves up and down for guiding described membrane to shelve along described frame;

Actuating unit, is arranged in described frame and with described membrane frame and is connected, for driving described membrane frame to move up and down along described frame; And

Sandwiched film mechanism, is arranged on described membrane frame, described in clamping, treats cover film.

Above-mentioned film layer, wherein, described sandwiched film mechanism comprises at least one gas pawl, described gas pawl is arranged on described membrane frame, described gas pawl comprises at least one pair of gas pawl clamping plate, described gas pawl clamping plate top comprises at least two folder film spots, and described gas pawl clamping plate bottom is also provided with the positioning pressuring plate for preventing the activity of gas pawl clamping plate.

Above-mentioned film layer, wherein, the relative one side of described gas pawl clamping plate is also respectively arranged with the rubber clamping plate for increasing friction force, and corresponding described rubber clamping plate are the L-type structure mutually fastening.

Above-mentioned film layer, wherein, described film cutting apparatus comprises:

Connecting panel, is arranged in described frame;

Adapter plate, is arranged on described connecting panel;

Upper squeeze-film mechanism, comprises press mold cylinder, top board connecting panel and top board, and described upper press mold cylinder is arranged on described adapter plate, and described top board is connected with described upper press mold cylinder by described top board connecting panel;

Lower pressed film mechanism, comprise lower pressed film cylinder, lower platen connecting panel, a pair of backboard and lower platen, described lower pressed film cylinder is arranged on described adapter plate, described lower platen is connected with described lower pressed film cylinder by described lower platen connecting panel, and described a pair of backboard is arranged on described lower platen and between described a pair of backboard and is provided with backboard groove; And

Film cutting machine structure, comprise and cut film cylinder, adapter plate, installation pressing plate and cutting knife, the described film cylinder of cutting is arranged on described adapter plate, and described adapter plate is arranged on described connecting panel, and described cutting knife arranges corresponding to described backboard groove and is connected with described adapter plate by described installation pressing plate.

Above-mentioned film layer, wherein, on described top board and described lower platen, correspondence is provided with the gas pawl groove passing through for the jaw of described gas pawl clamping plate respectively.

Above-mentioned film layer, wherein, described brush film device comprises forward and backward Shua Mo mechanism, described forward and backward Shua Mo mechanism comprises respectively:

Multiple brush film cylinders, be arranged in described frame, the brush film cylinder of described Qian Shua film mechanism is arranged at described workpiece entrance corresponding to the described left and right and upper surface for the treatment of overlay film workpiece, and the brush film cylinder of described Hou Shua film mechanism is arranged at described workpiece exit corresponding to the described left and right and upper surface for the treatment of overlay film workpiece;

Multiple brushes, arrange corresponding to each described brush film cylinder, for treating that cover film brushes at the described left and right and upper surface for the treatment of overlay film workpiece;

Multiple brush fixed blocks, are connected respectively described brush and described brush film cylinder.

Above-mentioned film layer, wherein, described upper film device comprises:

Upper film frame, is arranged on the top of described frame;

Wear material axle, described in installing, treat cover film, described in wear material axle two ends be arranged on described upper film frame by idler wheel mechanism.

Above-mentioned film layer, wherein, also comprises guide plate, described in flattening, treats cover film, and the upper end of described guide plate is connected with described frame, and the lower end of described guide plate is connected with described film cutting apparatus.

In order to realize better above-mentioned purpose, the present invention also provides a kind of film covering method of above-mentioned film layer to catalyst end overlay film that adopt.

Technique effect of the present invention is:

Can realize the end automatic film covering of catalyst, change film roll convenient, upper film is also convenient, can replace artificial overlay film, meets the demand of catalyst automatic production line, promotes automatization level, increases work efficiency; Device structure is simple, operation and maintenance is convenient, and part replacement is convenient, and on equipment, has a volume overlay film for subsequent use, is adapted at using in catalyst automatic production lines.

Describe the present invention below in conjunction with the drawings and specific embodiments, but not as a limitation of the invention.

Brief description of the drawings

Fig. 1 is the film layer structural representation of one embodiment of the invention;

Fig. 2 is the film layer front view of one embodiment of the invention;

Fig. 3 is the left view of Fig. 2;

Fig. 4 is the rack construction schematic diagram of one embodiment of the invention;

Fig. 5 is the film drawing device structural representation of one embodiment of the invention;

Fig. 6 is the film cutting apparatus structural representation of one embodiment of the invention;

Fig. 7 is the film cutting apparatus birds-eye view of one embodiment of the invention;

Fig. 8 is the A-A cutaway view of Fig. 7;

Fig. 9 is working state schematic representation of the present invention (workpiece head overlay film);

Figure 10 is working state schematic representation of the present invention (workpiece afterbody overlay film);

Figure 11 is working state schematic representation of the present invention (workpiece overlay film completes).

Wherein, Reference numeral

1 frame

11 workpiece entrances

12 workpiece outlets

13 burr adjustable tail margins

2 feedways

21 front load-transfer devices

22 rear carriers

Film device on 3

Film frame on 31

32 wear material axle

33 idler wheel mechanisms

4 brush film devices

41 brush film cylinders

Article 42, brush

Article 43, brush fixed block

5 film cutting apparatus

51 connecting panels

52 adapter plates

Squeeze-film mechanism on 53

Press mold cylinder on 531

532 top board connecting panels

533 top boards

54 lower pressed film mechanisms

541 lower pressed film cylinders

542 lower platen connecting panels

543 backboards

544 lower platens

545 backboard grooves

55 film cutting machine structures

551 cut film cylinder

552 adapter plates

553 install pressing plate

554 cutting knifes

555 upper padding plates

556 lower bolsters

557 gas pawl grooves

558 adhesive tape

559 blade protective cases

6 film drawing devices

61 membrane framves

62 guiding mechanisms

63 actuating units

631 membrane cylinders

632 cylinder saddles

633 cylinder extension bars

64 sandwiched film mechanisms

641 gas pawls

642 gas pawl clamping plate

643 positioning pressuring plates

644 rubber clamping plate

7 guide plates

8 treat overlay film workpiece

9 treat cover film

10 detail assembly panels

Detailed description of the invention

Below in conjunction with accompanying drawing, structural principle of the present invention and principle of work are described in detail:

Referring to Fig. 1-Fig. 3, the film layer structural representation that Fig. 1 is one embodiment of the invention, the film layer front view that Fig. 2 is one embodiment of the invention, the left view that Fig. 3 is Fig. 2.The present invention is for the film layer of catalyst end overlay film, comprise: frame 1, as the basic design part of whole device assembles, the parts of film layer are all assembled as benchmark using this part, this frame 1 is for example a frame-type structure, be preferably welded structure, its both sides are respectively arranged with workpiece entrance 11 and workpiece outlet 12, 4 burr adjustable tail margins 13 are housed in the bottom of framework, the height of capable of regulating equipment, after complete engine set installation has been debugged, frame 1 is fixed by bolts to (referring to Fig. 4) on ground, slide rail attachment face, film cutting apparatus 5 attachment faces, brush film cylinder 41 attachment faces, with upper film frame 31 faying faces, slide block attachment face, gas pawl 641 attachment faces, cylinder block attachment face etc. will ensure to process roughness and form and position tolerance, to guarantee matching requirements, feedway 2, for delivery for the treatment of overlay film workpiece 8, comprise the forward and backward load-transfer device 21,22 that is set in sequence in described frame 1 both sides, described front load-transfer device 21 arranges corresponding to described workpiece entrance 11, described rear carrier 22 arranges corresponding to described workpiece outlet 12, described in described forward and backward load-transfer device 21,22 orders drive, treats that overlay film workpiece 8 exports 12 through described frame 1 from described workpiece entrance 11 to described workpiece, upper film device 3, treats cover film 9 for installing to support, and is arranged in described frame 1 and is positioned at described workpiece entrance 11 and described workpiece exports 12 tops, film drawing device 6, be arranged in described frame 1, described in straining, treat cover film 9, be arranged between described workpiece entrance 11 and described workpiece outlet 12 with respect to described upper film device 3, and between front load-transfer device 21 and rear carrier 22, and can part move up and down along described frame 1, brush film device 4, is arranged in described frame 1, for treating that by described cover film 9 brushes the surface for the treatment of overlay film workpiece 8 described, is arranged at described workpiece entrance 11 and described workpiece exports 12 places with respect to described film drawing device 6, and film cutting apparatus 5, be arranged in described frame 1, described in cutting off, treat cover film 9, be arranged between described upper film device 3 and described brush film device 4.Referring to Fig. 1, in the present embodiment, this film layer also comprises guide plate 7, and available steel plate bending forms, and described in flattening, treats cover film 9, and the upper end of described guide plate 7 is connected with described frame 1, and the lower end of described guide plate 7 is connected with described film cutting apparatus 5.In the present embodiment, guide plate 7 lower ends are connected with the upper padding plate 555 in film cutting apparatus 5.This film layer also can comprise detail assembly panel 10, is arranged on frame 1 bottom, and pneumatic element or electrical part can be integrated on this detail assembly panel 10.

Referring to Fig. 1, in the present embodiment, described brush film device 4 comprises forward and backward Shua Mo mechanism, described forward and backward Shua Mo mechanism comprises respectively: multiple brush film cylinders 41, be arranged in described frame 1, the brush film cylinder 41 of described Qian Shua film mechanism is arranged at described workpiece entrance 11 places corresponding to the described left and right and upper surface for the treatment of overlay film workpiece 8, and the brush film cylinder 41 of described Hou Shua film mechanism is arranged at described workpiece corresponding to the described left and right and upper surface for the treatment of overlay film workpiece 8 and exports 12 places; Multiple brushes 42, arrange corresponding to each described brush film cylinder 41, for treating that cover film 9 brushes the left and right and upper surface for the treatment of overlay film workpiece 8 described; Multiple brush fixed blocks 43, are connected respectively described brush 42 and described brush film cylinder 41.In the present embodiment, 2 groups of the total front and back of bar brush 42, at least 3 every group, film to be brushed on upper, left and right three of workpiece, the film of workpiece bottom covers by belt line pressure, and bar brush 42 is arranged on bar brush fixed block 43, then is arranged on together on brush film cylinder 41.By stretching of brush film cylinder 41, reach the object of brush film.Forward and backward Shua Mo mechanism is all arranged on the attachment face on frame 11 two sides, front and back.

Referring to Fig. 4, the rack construction schematic diagram that Fig. 4 is one embodiment of the invention.Described upper film device 3 comprises: go up film frame 31, be arranged on the top of described frame 1, treat cover film 9 for placing, be preferably welded structure, symmetrical 2, be connected with frame 1 use bolt; Wear material axle 32, for treating the film roll of cover film 9 described in installing, described in wear material axle 32 two ends be arranged on described upper film frame 31 by idler wheel mechanism 33.Film roll is through on this axle, and position, capable of regulating left and right, makes film roll centering, and it is placed on idler wheel mechanism 33.Idler wheel mechanism 33 is arranged on the upper film frame 31 of overlay film frame 1, and its structure is that bearing is arranged on roller shaft, loads onto wearing of film roll and expects axle 32 Free-rolling thereon.This wears material axle 32 can arrange at least 2, and one is work, and all the other are for subsequent use.

Referring to Fig. 5, the film drawing device structural representation that Fig. 5 is one embodiment of the invention.Described film drawing device 6 has membrane and two functions of folder film, comprising: membrane frame 61, be preferably welded structure and attachment face processing, and be arranged at the below of described upper film device 3; Guiding mechanism 62, is arranged in described frame 1 and with described membrane frame 61 and is connected, and moves up and down for guiding described membrane to shelve along described frame 1, for example, can be slide rail; Actuating unit 63, is arranged in described frame 1 and with described membrane frame 61 and is connected, for driving described membrane frame 61 to move up and down along described frame 1, and for example optional driving cylinder; And sandwiched film mechanism 64, be arranged on described membrane frame 61, described in clamping, treat cover film 9.

In the present embodiment, this membrane frame 61 is power by least 1 cylinder, and at least 1 slide rail, for guiding, pumps for membrane, and stroke is greater than the height in workpiece cross section.Available screw is vertically mounted on slide rail on the attachment face through processing of frame 1.Cylinder is afterbody installing type, is arranged in frame 1 by cylinder saddle 632, and cylinder extension bar 633 is arranged on the piston rod end of cylinder, and membrane frame 61 is connected on the cylinder extension bar 633 of cylinder by cylinder saddle 632.Wherein, described sandwiched film mechanism 64 comprises at least one gas pawl 641 (being two gas pawls 641 in Fig. 5), be arranged on described membrane frame 61 by gas pawl clamping plate 642, gas pawl clamping plate 642 are preferably welded structure, between described gas pawl clamping plate 642 and described gas pawl 641, are also provided with the positioning pressuring plate 643 for preventing 642 activities of gas pawl clamping plate.The relative one side of jaw of described gas pawl clamping plate 642 is also respectively arranged with the rubber clamping plate 644 for increasing friction force, is Rubber Parts, and corresponding described rubber clamping plate 644 are the L-type hierarchic structure mutually fastening, and can effectively clamp film.At least 1 gas pawl 641 drives respectively at least 1 pair of gas pawl clamping plate 642 reciprocating action, have at least 2 folder film spots, the effect of folder film spot is in the time that film drawing device 6 rises, and firmly clamps film, film is left behind, and its number is no more than 100mm according to the width setting of film and folder film spot spacing.The switching center of gas pawl clamping plate 642 overlaps with film, and it is more reliable that this can make to press from both sides film.

Referring to Fig. 6-Fig. 8, the film cutting apparatus structural representation that Fig. 6 is one embodiment of the invention, the film cutting apparatus birds-eye view that Fig. 7 is one embodiment of the invention, the A-A cutaway view that Fig. 8 is Fig. 7.Described film cutting apparatus 5 has upper press mold, lower pressed film, cuts three functions of film, comprising: connecting panel 51, is arranged in described frame 1; Adapter plate 52, is arranged on described connecting panel 51; Upper squeeze-film mechanism 53, comprises press mold cylinder 531, top board connecting panel 532 and top board 533, and described upper press mold cylinder 531 is arranged on described adapter plate 52, and described top board 533 is connected with described upper press mold cylinder 531 by described top board connecting panel 532; Lower pressed film mechanism 54, comprise lower pressed film cylinder 541, lower platen connecting panel 542, a pair of backboard 543 and lower platen 544, described lower pressed film cylinder 541 is arranged on described adapter plate 52, described lower platen 544 connects by lower pressed film cylinder 541 described in described lower platen connecting panel 542, and described a pair of backboard 543 is arranged on described lower platen 544 and between described a pair of backboard 543 and is provided with backboard groove 545; And film cutting machine structure 55, comprise and cut film cylinder 551, adapter plate 552, installation pressing plate 553 and cutting knife 554, the described film cylinder 551 of cutting is arranged on described adapter plate 552, described adapter plate 552 is arranged on described connecting panel 51, described cutting knife 554 arranges corresponding to described backboard groove 545 and is connected with described adapter plate 552 by described installation pressing plate 553, and cutting knife 554 can reach the object of cutting film by crank motion under the drive of cutting film cylinder 551.In the present embodiment, this film cutting machine structure 55 also can arrange upper padding plate 555 and lower bolster 556, cuts film cylinder 551 and can be arranged on upper padding plate 555.

Wherein, on described top board 533, described lower platen 544, upper padding plate 555, lower bolster 556, be provided with according to the quantity correspondence of gas pawl clamping plate 642 the gas pawl groove 557 that the jaw for gas pawl clamping plate 642 of equal number passes through, so that while carrying out membrane on film drawing device 6, jaw can stretch into, and can not interfere.In the time that upper squeeze-film mechanism 53, lower pressed film mechanism 54 push down until cover film 9, cutting knife 554 stretches in backboard groove 545, can effectively cut off and treat cover film 9.Adhesive tape 558 sticks with glue on top board 533, lower platen 544, can increase press mold resistance, and in the time of upper film, blade protective case 559 can protect staff to exempt to be hurt.

Referring to Fig. 9-Figure 11, Fig. 9 is working state schematic representation of the present invention (workpiece head overlay film), Figure 10 is working state schematic representation of the present invention (workpiece afterbody overlay film), and Figure 11 is working state schematic representation of the present invention (workpiece overlay film completes).The method of this film layer to catalyst end overlay film, extrudes through extruder for realizing catalyst, and servo-actuated cutting machine is cut into after certain length, two ends auto tip overlay film.Comprise that preliminary step, workpiece head overlay film step, workpiece afterbody overlay film step and overlay film complete workpiece and carry next station step.

In the present embodiment, specifically comprise the steps:

Preliminary step:

After film layer entirety has been assembled, (the present embodiment is air operated control all to adopt air operated control or electronic control, on each cylinder, magnetic switch is housed, detect Telescopic-cylinder action, subsequent signal is to PLC control system, by PLC program control membrane, cut film, the sequence of operation of press mold, folder film, brush film), be arranged on servo-actuated cutting machine in manufacturing line after, after adjust position, lower margin is fixed with expansion bolt.Cut film and adopt the mode of blade to complete, project organization is simple, easy to use.Control and the production line control system of this film layer are harmonious, thereby can automatically complete overlay film work.

Connect after gas and electricity to film layer, on guidance panel, hired roughneck is moving controls, manually artificial upper film, at this moment gas pawl clamping plate 642 are opened, and membrane cylinder 631 is retracted, and upper squeeze-film mechanism 53 is pushed down, lower pressed film mechanism 54 opens, and forward and backward Shua Mo mechanism retracts, and cutting knife 554 is positioned at initial bit;

Upper squeeze-film mechanism 53 is opened, and lower pressed film mechanism 54 opens, 55 times start bits of film cutting machine structure, will be on film roll to wearing on material axle 32, the two ends circular nut of screwing on, is then put on the idler wheel mechanism 33 on film frame 31, adjust centering, open film roll, move film to cutting knife below 554, upper squeeze-film mechanism 53, lower pressed film mechanism 54 push down film simultaneously, cut film, membrane head is cut away, and lower pressed film mechanism 54 opens, and cutting knife 554 returns.

Workpiece front end overlay film:

Membrane, cut film step: on guidance panel, play operation automatically, automatically while operation, after sandwiched film mechanism 64 rises and puts in place, gas pawl 641 clamping plate 642 are closed, and clamp film, then going up squeeze-film mechanism 53 opens, the sandwiched film mechanism 64 downward membrane of retracting, after membrane puts in place downwards, upper squeeze-film mechanism 53, lower pressed film mechanism 54 push down film simultaneously, cutting knife 554 returns to start bit after cutting film, waits for workpiece;

Overlay film step: at front load-transfer device 21 and the rear carrier 22 of frame 1 both sides, on its belt line, a photoelectric switch is respectively housed, in the time that workpiece is come, photoelectric switch give a signal, gas pawl clamping plate 642 and lower pressed film mechanism 54 open simultaneously, Hou Shua film mechanism stretches out, workpiece knocks film and moves on, after warp, three noodles brushes 42 of Shua Mo mechanism and the bottom surface belt of rear carrier 22 are brushed film on four faces of workpiece, and rear carrier 22 drives workpiece to continue to proceed to workpiece tail end and leaves workpiece outlet 12 (referring to Fig. 9).

Workpiece rear end overlay film:

Membrane, cut film step: repeat membrane in above-mentioned workpiece front end overlay film, cut film step;

Overlay film step: the belt line reversion of forward and backward load-transfer device 21,22, workpiece returns, photoelectric switch give a signal, gas pawl clamping plate 642 and lower pressed film mechanism 54 open simultaneously, and Qian Shua film mechanism stretches out, and workpiece knocks film and moves on a bit of distance, through three noodles brushes 42 of Qian Shua film mechanism and the bottom surface belt of front load-transfer device 21, film is brushed on four faces of workpiece, front brush film mechanism opening, belt line forward, continues workpiece to carry (referring to Figure 10) to next station.So far, the two ends automatic film covering work of workpiece completes (referring to Figure 11).

Repeat automatic film covering step above, carry out the end automatic film covering work of next workpiece.

Catalyst is extruded from extruder, is cut into pieces through servo-actuated cutting machine, and need to arrive in calcinator and be dried, because there is reticulated cell catalyst inside, thus inner dry too fast and cause dimensional deformation in order to prevent when dry, therefore need be at catalyst two ends cover film.The present invention is arranged on the servo-actuated cutting machine rear portion of manufacturing line, can realize the end automatic film covering of catalyst, changes film roll convenient, upper film is also convenient, can replace artificial overlay film, meets the demand of catalyst automatic production line, promote automatization level, increase work efficiency; Device structure is simple, operation and maintenance is convenient, and part replacement is convenient.

Certainly; the present invention also can have other various embodiments; in the situation that not deviating from spirit of the present invention and essence thereof; those of ordinary skill in the art are when making according to the present invention various corresponding changes and distortion, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the present invention.

Claims (10)

1. for a film layer for catalyst end overlay film, it is characterized in that, comprising:
Frame, both sides are respectively arranged with workpiece entrance and workpiece outlet;
Feedway, for delivery for the treatment of overlay film workpiece, comprise the forward and backward load-transfer device that is set in sequence in described frame both sides, described front load-transfer device arranges corresponding to described workpiece entrance, described rear carrier arranges corresponding to described workpiece outlet, described in described forward and backward load-transfer device order drives, treats that overlay film workpiece exports through described frame from described workpiece entrance to described workpiece;
Upper film device, treats cover film for installing to support, and is arranged in described frame and is positioned at described workpiece entrance and described workpiece outlet top;
Film drawing device, be arranged in described frame, described in being used for straining, treat cover film, be arranged between the outlet of described workpiece entrance and described workpiece with respect to described upper film device, and can move up and down and stroke is treated the depth of section of overlay film workpiece described in being greater than along described frame;
Brush film device, is arranged in described frame, for treating that by described cover film brushes on described surface for the treatment of overlay film workpiece, is arranged at described workpiece entrance and described workpiece exit with respect to described film drawing device; And
Film cutting apparatus, is arranged in described frame, described in cutting off, treats cover film, is arranged between described upper film device and described brush film device.
2. film layer as claimed in claim 1, is characterized in that, described film drawing device comprises:
Membrane frame, is arranged at the below of described upper film device;
Guiding mechanism, is arranged in described frame and with described membrane frame and is connected, and moves up and down for guiding described membrane to shelve along described frame;
Actuating unit, is arranged in described frame and with described membrane frame and is connected, for driving described membrane frame to move up and down along described frame; And
Sandwiched film mechanism, is arranged on described membrane frame, described in clamping, treats cover film.
3. film layer as claimed in claim 2, it is characterized in that, described sandwiched film mechanism comprises at least one gas pawl, described gas pawl is arranged on described membrane frame, described gas pawl comprises at least one pair of gas pawl clamping plate, described gas pawl clamping plate top comprises at least two folder film spots, and described gas pawl clamping plate bottom is also provided with the positioning pressuring plate for preventing the activity of gas pawl clamping plate.
4. film layer as claimed in claim 3, is characterized in that, the relative one side of described gas pawl clamping plate is also respectively arranged with the rubber clamping plate for increasing friction force, and corresponding described rubber clamping plate are the L-type structure mutually fastening.
5. the film layer as described in claim 1,2,3 or 4, is characterized in that, described film cutting apparatus comprises:
Connecting panel, is arranged in described frame;
Adapter plate, is arranged on described connecting panel;
Upper squeeze-film mechanism, comprises press mold cylinder, top board connecting panel and top board, and described upper press mold cylinder is arranged on described adapter plate, and described top board is connected with described upper press mold cylinder by described top board connecting panel;
Lower pressed film mechanism, comprise lower pressed film cylinder, lower platen connecting panel, a pair of backboard and lower platen, described lower pressed film cylinder is arranged on described adapter plate, described lower platen is connected with described lower pressed film cylinder by described lower platen connecting panel, and described a pair of backboard is arranged on described lower platen and between described a pair of backboard and is provided with backboard groove; And
Film cutting machine structure, comprise and cut film cylinder, adapter plate, installation pressing plate and cutting knife, the described film cylinder of cutting is arranged on described adapter plate, and described adapter plate is arranged on described connecting panel, and described cutting knife arranges corresponding to described backboard groove and is connected with described adapter plate by described installation pressing plate.
6. film layer as claimed in claim 5, is characterized in that, on described top board and described lower platen, correspondence is provided with the gas pawl groove passing through for the jaw of described gas pawl clamping plate respectively.
7. the film layer as described in claim 1,2,3,4 or 6, is characterized in that, described brush film device comprises forward and backward Shua Mo mechanism, and described forward and backward Shua Mo mechanism comprises respectively:
Multiple brush film cylinders, be arranged in described frame, the brush film cylinder of described Qian Shua film mechanism is arranged at described workpiece entrance corresponding to the described left and right and upper surface for the treatment of overlay film workpiece, and the brush film cylinder of described Hou Shua film mechanism is arranged at described workpiece exit corresponding to the described left and right and upper surface for the treatment of overlay film workpiece;
Multiple brushes, arrange corresponding to each described brush film cylinder, for treating that cover film brushes at the described left and right and upper surface for the treatment of overlay film workpiece;
Multiple brush fixed blocks, are connected respectively described brush and described brush film cylinder.
8. the film layer as described in claim 1,2,3,4 or 6, is characterized in that, described upper film device comprises:
Upper film frame, is arranged on the top of described frame;
Wear material axle, described in installing, treat cover film, described in wear material axle two ends be arranged on described upper film frame by idler wheel mechanism.
9. film layer as claimed in claim 8, is characterized in that, also comprises guide plate, described in flattening, treats cover film, and the upper end of described guide plate is connected with described frame, and the lower end of described guide plate is connected with described film cutting apparatus.
10. one kind adopts the film covering method of the film layer described in any one to catalyst end overlay film in the claims 1-9.
CN201410413188.2A 2014-08-20 2014-08-20 A kind of laminating machine for catalyst end overlay film and film covering method thereof CN104192345B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410413188.2A CN104192345B (en) 2014-08-20 2014-08-20 A kind of laminating machine for catalyst end overlay film and film covering method thereof

Applications Claiming Priority (1)

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CN201410413188.2A CN104192345B (en) 2014-08-20 2014-08-20 A kind of laminating machine for catalyst end overlay film and film covering method thereof

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CN104528012A (en) * 2014-12-18 2015-04-22 东莞龙杰电子有限公司 Wire coating machine
CN104803040A (en) * 2015-03-11 2015-07-29 方小刚 Food packaging device using motor driving device and use method of food packaging device
CN104909003A (en) * 2015-06-03 2015-09-16 长兴金润大正机械有限公司 Thin film conveying mechanism
CN104909194A (en) * 2015-06-03 2015-09-16 长兴金润大正机械有限公司 Thin film clamping device
CN105000206A (en) * 2015-06-03 2015-10-28 长兴金润大正机械有限公司 Battery case film covering method
CN105015815A (en) * 2015-06-03 2015-11-04 长兴金润大正机械有限公司 Cell box coating machine
CN105015814A (en) * 2015-06-03 2015-11-04 长兴金润大正机械有限公司 Film wrapping device of battery box film wrapping machine
CN105059594A (en) * 2015-08-11 2015-11-18 张宇涵 Adjustable film pasting machine
CN105253373A (en) * 2015-10-26 2016-01-20 楚天科技股份有限公司 Plastic film packaging machine
CN106347780A (en) * 2016-10-25 2017-01-25 安徽永锋智能包装科技有限公司 Cutter mechanism used for intelligent bagging equipment
CN107235169A (en) * 2017-05-22 2017-10-10 武汉纺织大学 A kind of automatic wrap device of BDF thin-wall box bodies
CN106218952B (en) * 2016-06-08 2019-01-25 宜兴市富胜机械有限公司 A kind of UV plate laminating machine
CN109573154A (en) * 2018-11-22 2019-04-05 上海缆玥智能科技有限公司 A kind of laminating machine and film covering method
CN109850483A (en) * 2019-04-09 2019-06-07 苏州泛普科技股份有限公司 Automatic film covering printer
CN110816973A (en) * 2018-08-09 2020-02-21 深圳市思泰宇科技有限公司 Product laminating equipment is cuted to edges and corners

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CN102459003A (en) * 2009-05-12 2012-05-16 Msk包装系统有限公司 Apparatus and method for packaging a loading unit with foil
CN203681931U (en) * 2013-12-12 2014-07-02 天津利福特电梯部件有限公司 Laminator
CN203997017U (en) * 2014-08-20 2014-12-10 北京机械工业自动化研究所 A kind of film layer for catalyst end overlay film

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US3220379A (en) * 1963-11-14 1965-11-30 Marvin E Wallis Apparatus for packaging articles
JPH02233312A (en) * 1989-03-01 1990-09-14 Tokiwa Kogyo Kk Method and equipment for film packaging
JP2001278228A (en) * 2000-03-30 2001-10-10 Mitsui Mining & Smelting Co Ltd Final defect marking apparatus of film carrier tape for mounting electronic component
CN102459003A (en) * 2009-05-12 2012-05-16 Msk包装系统有限公司 Apparatus and method for packaging a loading unit with foil
CN203681931U (en) * 2013-12-12 2014-07-02 天津利福特电梯部件有限公司 Laminator
CN203997017U (en) * 2014-08-20 2014-12-10 北京机械工业自动化研究所 A kind of film layer for catalyst end overlay film

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104528012B (en) * 2014-12-18 2016-09-14 东莞龙杰电子有限公司 Wire rod coating machine
CN104528012A (en) * 2014-12-18 2015-04-22 东莞龙杰电子有限公司 Wire coating machine
CN104803040A (en) * 2015-03-11 2015-07-29 方小刚 Food packaging device using motor driving device and use method of food packaging device
CN104803040B (en) * 2015-03-11 2016-11-30 重庆市巴南区前进机械厂 A kind of food package using motor driver and using method thereof
CN105000206A (en) * 2015-06-03 2015-10-28 长兴金润大正机械有限公司 Battery case film covering method
CN105015815A (en) * 2015-06-03 2015-11-04 长兴金润大正机械有限公司 Cell box coating machine
CN105015814A (en) * 2015-06-03 2015-11-04 长兴金润大正机械有限公司 Film wrapping device of battery box film wrapping machine
CN104909194A (en) * 2015-06-03 2015-09-16 长兴金润大正机械有限公司 Thin film clamping device
CN104909003A (en) * 2015-06-03 2015-09-16 长兴金润大正机械有限公司 Thin film conveying mechanism
CN105000206B (en) * 2015-06-03 2017-10-10 长兴金润大正机械有限公司 A kind of battery case coating method
CN105059594A (en) * 2015-08-11 2015-11-18 张宇涵 Adjustable film pasting machine
CN105253373A (en) * 2015-10-26 2016-01-20 楚天科技股份有限公司 Plastic film packaging machine
CN105253373B (en) * 2015-10-26 2017-06-06 楚天科技股份有限公司 A kind of plastic film packing machine
CN106218952B (en) * 2016-06-08 2019-01-25 宜兴市富胜机械有限公司 A kind of UV plate laminating machine
CN106347780A (en) * 2016-10-25 2017-01-25 安徽永锋智能包装科技有限公司 Cutter mechanism used for intelligent bagging equipment
CN106347780B (en) * 2016-10-25 2018-08-28 安徽永锋智能包装科技有限公司 A kind of cutter mechanism for intelligent bagging device
CN107235169A (en) * 2017-05-22 2017-10-10 武汉纺织大学 A kind of automatic wrap device of BDF thin-wall box bodies
CN107235169B (en) * 2017-05-22 2019-04-12 武汉纺织大学 A kind of automatic wrap device of BDF thin-wall box body
CN110816973A (en) * 2018-08-09 2020-02-21 深圳市思泰宇科技有限公司 Product laminating equipment is cuted to edges and corners
CN109573154A (en) * 2018-11-22 2019-04-05 上海缆玥智能科技有限公司 A kind of laminating machine and film covering method
CN109850483A (en) * 2019-04-09 2019-06-07 苏州泛普科技股份有限公司 Automatic film covering printer

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