CN106992253B - Packaging structure, thin-film solar cell and organic light-emitting display device - Google Patents
Packaging structure, thin-film solar cell and organic light-emitting display device Download PDFInfo
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/80—Constructional details
- H10K30/88—Passivation; Containers; Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
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- Electromagnetism (AREA)
- Electroluminescent Light Sources (AREA)
- Photovoltaic Devices (AREA)
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Abstract
Description
技术领域technical field
本发明涉及材料技术领域,具体而言,涉及一种封装结构、薄膜太阳能电池及有机发光显示装置。The present invention relates to the technical field of materials, and in particular, to a packaging structure, a thin-film solar cell and an organic light-emitting display device.
背景技术Background technique
近年来,由于传统能源问题日渐突出,因此新能源发展迅速,其中太阳能作为一种比较重要的可再生能源,越来越受到人们的重视,并被大规模使用。目前传统的太阳能发电技术是晶硅电池技术,通过形成晶硅太阳能发电面板来使太阳光能转化为电能。但晶硅电池技术也存在一些缺点,主要是其光电转化效率已经快接近其理论极限,上升空间不大,另外硅材料的脆特性也使得其无法变成柔性并大规模的应用在建筑墙面及轻质屋顶上。In recent years, due to the increasingly prominent problems of traditional energy, new energy has developed rapidly. Among them, solar energy, as a relatively important renewable energy, has attracted more and more attention and is used on a large scale. At present, the traditional solar power generation technology is crystalline silicon cell technology, which converts sunlight energy into electrical energy by forming crystalline silicon solar power generation panels. However, crystalline silicon cell technology also has some shortcomings, mainly because its photoelectric conversion efficiency is approaching its theoretical limit, and there is not much room for improvement. In addition, the brittle nature of silicon materials also makes it impossible to become flexible and be used in large-scale building walls. and lightweight roofs.
薄膜太阳能电池具有轻质的优点,便于柔性,能很好的与轻质屋面和墙面进行结合,其光电转化效率也不断的提升,并能与主流的晶硅电池相媲美。因此薄膜太阳能电池受到了产业界的重视。Thin-film solar cells have the advantages of light weight, are easy to be flexible, and can be well combined with lightweight roofs and walls. Therefore, thin-film solar cells have attracted the attention of the industry.
目前薄膜太阳能电池主要有以下几类:(1)CIGS电池,(2)有机物太阳能电池(OPV),(3)染料敏化电池(DSSC),(4)钙钛矿型太阳能电池(Perovskite)。这几类电池中的核心材料都对水汽十分敏感,暴露在大气环境中都极其容易发生发电效率的衰减,因此就需要有阻隔水汽渗透的封装结构对其进行保护处理。At present, thin-film solar cells mainly fall into the following categories: (1) CIGS cells, (2) organic solar cells (OPV), (3) dye-sensitized cells (DSSC), and (4) perovskite solar cells (Perovskite). The core materials in these types of batteries are very sensitive to water vapor, and it is extremely prone to the attenuation of power generation efficiency when exposed to the atmospheric environment. Therefore, a packaging structure that blocks the penetration of water vapor is required to protect them.
比较有效的用于阻隔水汽且能保证电池的发电效率不衰减的材料是玻璃,但是玻璃无法保证电池组件的柔性,且作为封装电池的材料显得十分笨重,对于柔性的薄膜电池来说不是很适用。因此,现有技术中亟需提供一种兼具阻隔性能、耐老化性能和柔性的封装材料。A more effective material for blocking water vapor and ensuring that the power generation efficiency of the battery is not attenuated is glass, but glass cannot ensure the flexibility of battery components, and it is very bulky as a material for packaging batteries, which is not very suitable for flexible thin-film batteries. . Therefore, there is an urgent need in the prior art to provide a packaging material that has both barrier properties, aging resistance and flexibility.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种封装结构、薄膜太阳能电池及有机发光显示装置,以解决现有技术中的封装材料无法实现在具备阻隔水汽性能和耐老化性能的同时又具备柔性的问题。The main purpose of the present invention is to provide an encapsulation structure, a thin film solar cell and an organic light-emitting display device, so as to solve the problem that the encapsulation materials in the prior art cannot achieve flexibility while having moisture barrier properties and aging resistance properties.
为了实现上述目的,根据本发明的一个方面,提供了一种封装结构,包括:柔性基材层,具有相对设置的第一表面和第二表面;柔性基材层,具有相对设置的第一表面和第二表面;氟化物层,设置于柔性基材层的第二表面上。In order to achieve the above object, according to an aspect of the present invention, a package structure is provided, comprising: a flexible substrate layer having a first surface and a second surface arranged oppositely; a flexible substrate layer having a first surface arranged oppositely and a second surface; a fluoride layer disposed on the second surface of the flexible substrate layer.
进一步地,柔性基材层为透明高分子层,优选为PET层或PEN层。Further, the flexible substrate layer is a transparent polymer layer, preferably a PET layer or a PEN layer.
进一步地,透明高分子层为表面经过放电处理、火焰预处理和/或化学预处理的透明高分子层。Further, the transparent polymer layer is a transparent polymer layer whose surface has undergone discharge treatment, flame pretreatment and/or chemical pretreatment.
进一步地,氟化物层与柔性基材层的表面直接接触设置,优选形成氟化物层的材料为四氟乙烯和/或偏氟乙烯;或者封装结构还包括设置在氟化物层与柔性基材层之间的粘结层,优选形成氟化物层的材料选自乙烯-四氟乙烯共聚物、氟化乙烯丙烯共聚物、乙烯三氟氯乙烯共聚物和聚偏氟乙烯中的一种或多种。Further, the fluoride layer is arranged in direct contact with the surface of the flexible substrate layer, and the material for forming the fluoride layer is preferably tetrafluoroethylene and/or vinylidene fluoride; or the encapsulation structure further comprises a layer disposed on the fluoride layer and the flexible substrate layer. The adhesive layer between, preferably the material forming the fluoride layer is selected from one or more of ethylene-tetrafluoroethylene copolymer, fluorinated ethylene propylene copolymer, ethylene chlorotrifluoroethylene copolymer and polyvinylidene fluoride .
进一步地,水汽阻隔层为无机氧化物层,优选为氧化硅、氧化钛或者氧化铝。Further, the water vapor barrier layer is an inorganic oxide layer, preferably silicon oxide, titanium oxide or aluminum oxide.
进一步地,封装结构还包括与第一表面接触设置的前处理层,且前处理层用于填充柔性基材层表面的凹陷及空隙。Further, the package structure further includes a pretreatment layer disposed in contact with the first surface, and the pretreatment layer is used to fill the depressions and voids on the surface of the flexible substrate layer.
进一步地,前处理层为丙烯酸类树脂层。Further, the pretreatment layer is an acrylic resin layer.
进一步地,封装结构还包括设置于柔性基材层与水汽阻隔层之间的硬化涂层。Further, the encapsulation structure further includes a hardened coating layer disposed between the flexible substrate layer and the water vapor barrier layer.
进一步地,形成硬化涂层的材料选自聚氨酯涂料、无机纳米陶瓷涂料和辐射固化涂料中的一种或多种。Further, the material for forming the hard coating is selected from one or more of polyurethane coatings, inorganic nano-ceramic coatings and radiation curing coatings.
进一步地,封装结构还包括覆盖于水汽阻隔层的远离柔性基材层的一侧表面上的保护层,优选保护层为丙烯酸类树脂层。Further, the encapsulation structure further includes a protective layer covering the surface of the water vapor barrier layer on the side away from the flexible substrate layer, preferably the protective layer is an acrylic resin layer.
根据本发明的另一方面,提供了一种薄膜太阳能电池,包括封装结构,该封装结构为上述的封装结构。According to another aspect of the present invention, a thin film solar cell is provided, comprising an encapsulation structure, and the encapsulation structure is the aforementioned encapsulation structure.
根据本发明的另一方面,提供了一种有机发光显示装置,包括封装结构,该封装结构为上述的封装结构。According to another aspect of the present invention, an organic light-emitting display device is provided, including an encapsulation structure, and the encapsulation structure is the aforementioned encapsulation structure.
应用本发明的技术方案,本发明提供了一种封装结构,由于该封装结构包括柔性基材层、水汽阻隔层和氟化物层,从而使封装材料在能够具备阻隔水汽性能和耐老化性能的同时还能够具备柔性;同时,与传统的水汽阻隔层和氟化物层设置于柔性基材层一侧的封装结构相比,由于柔性基材层设置于水汽阻隔层和氟化物层之间,且柔性基材层具有较大的厚度,从而能够更有效地保护水汽阻隔层,进而提高了封装结构的耐老化性能并有效地保持了封装结构的水汽阻隔性能;并且,将上述封装结构设置在薄膜太阳能电池中时,不仅保证了薄膜太阳能电池的柔软性,而且避免了薄膜太阳能电池由于水汽或氧气进入而导致的损坏,提高了薄膜太阳能电池的可靠性,还提高了薄膜太阳能电池的耐老化的性能;另将上述封装结构设置在有机发光显示装置中时,不仅避免了有机发光显示装置由于水汽或氧气进入而导致的损坏,提高了有机发光显示装置的可靠性,而且也提高了有机发光显示装置的柔性应用价值。By applying the technical solution of the present invention, the present invention provides a packaging structure, because the packaging structure includes a flexible substrate layer, a water vapor barrier layer and a fluoride layer, so that the packaging material can have water vapor barrier properties and anti-aging properties at the same time. It can also be flexible; at the same time, compared with the traditional packaging structure in which the water vapor barrier layer and the fluoride layer are arranged on one side of the flexible substrate layer, since the flexible substrate layer is arranged between the water vapor barrier layer and the fluoride layer, and the flexibility The base material layer has a larger thickness, so that the water vapor barrier layer can be more effectively protected, thereby improving the aging resistance of the package structure and effectively maintaining the water vapor barrier property of the package structure; It not only ensures the flexibility of the thin-film solar cell, but also avoids the damage of the thin-film solar cell due to the entry of water vapor or oxygen, improves the reliability of the thin-film solar cell, and also improves the aging resistance of the thin-film solar cell. In addition, when the above-mentioned packaging structure is arranged in the organic light-emitting display device, not only the damage of the organic light-emitting display device due to the entry of water vapor or oxygen is avoided, the reliability of the organic light-emitting display device is improved, but also the organic light-emitting display device is improved. flexible application value.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail below with reference to the drawings.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings forming a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached image:
图1示出了本发明实施方式所提供的一种封装结构的剖面结构示意图;FIG. 1 shows a schematic cross-sectional structure diagram of a package structure provided by an embodiment of the present invention;
图2示出了本发明实施方式所提供的氟化物层与水汽阻隔层的表面直接接触设置的封装结构的剖面结构示意图;以及FIG. 2 shows a schematic cross-sectional structure diagram of a package structure in which the fluoride layer and the surface of the water vapor barrier layer are provided in direct contact with each other according to an embodiment of the present invention; and
图3示出了本发明实施方式所提供的包括设置在柔性基材层与氟化物层之间的粘结层的封装结构的实施例的剖面结构示意图。3 shows a schematic cross-sectional structure diagram of an example of a package structure including an adhesive layer disposed between a flexible substrate layer and a fluoride layer provided by an embodiment of the present invention.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to make those skilled in the art better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only Embodiments are part of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second" and the like in the description and claims of the present invention and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances for the embodiments of the invention described herein. Furthermore, the terms "comprising" and "having" and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Rather, those steps or units may include other steps or units not expressly listed or inherent to these processes, methods, products or devices.
由背景技术可知,现有技术中亟需提供一种兼具阻隔性能、耐老化性能和柔性的封装材料。本发明的发明人针对上述问题进行研究,提供了一种封装结构,如图1至3所示,包括:柔性基材层10,具有相对设置的第一表面和第二表面;水汽阻隔层40,设置于所述柔性基材层10的第一表面上;氟化物层50,设置于所述柔性基材层10的第二表面上。It can be known from the background art that there is an urgent need in the prior art to provide an encapsulation material having both barrier performance, aging resistance and flexibility. The inventors of the present invention have studied the above problems and provided a package structure, as shown in FIGS. 1 to 3 , comprising: a
本发明的上述封装结构由于包括柔性基材层10、水汽阻隔层40和氟化物层50,从而使封装材料在能够具备阻隔水汽性能和耐老化性能的同时还能够具备柔性;同时,与传统的水汽阻隔层和氟化物层设置于柔性基材层一侧的封装结构相比,由于本发明中柔性基材层10设置于水汽阻隔层40和氟化物层50之间,且柔性基材层10具有较大的厚度,从而能够更有效地保护水汽阻隔层40,进而提高了封装结构的耐老化性能并有效地保持了封装结构的水汽阻隔性能。The above-mentioned packaging structure of the present invention includes the flexible
在本发明提供的封装结构中,优选地,柔性基材层10为透明高分子层。其中,透明高分子层可以为半结晶热塑性聚合物、非结晶聚合物和非结晶高玻璃化转变温度聚合物,如PI、PET和PEN。更为优选地,透明高分子层为PET层或PEN层,由于聚酯PET或PEN作为半结晶热塑性聚合物具有良好动的柔性、力学性能和简单的加工过程,且光学透过率在90%以上,因此,选择PET层或PEN层能够使柔性基材层10在具有较高透光率的同时,还能够具有较高的柔软性。In the package structure provided by the present invention, preferably, the
当上述柔性基材层10为透明高分子层时,透明高分子层可以为经过放电处理、火焰预处理和/或化学预处理等表面处理的透明高分子层。在适合的反应性或非反应性大气环境的情况下进行的放电、化学预处理、或火焰预处理能够使透明高分子层具有更高的粘结力。在一种优选的实施方式中,上述化学预处理包括:通过调配KMnO4与强酸形成混合溶液,强酸主要为盐酸、硫酸及硝酸等溶液,在一定的温度下与透明高分子层的表面进行反应,使得透明高分子层的表面形成活性基团,从而提高其表面的附着力。When the above-mentioned
在本发明提供的封装结构中,水汽阻隔层40的主要作用是对水汽及氧气进行阻隔,起到对外部环境阻隔的功能,防止外部水汽及氧气对光伏器件产生损坏。优选地,水汽阻隔层40为无机氧化物层,优选为氧化硅、氧化钛或者氧化铝。选择无机氧化物制备水汽阻隔层40能够起到很好的水汽阻隔效果。形成无机氧化物层的方式可以为蒸发、溅射或者化学气相称沉积。In the package structure provided by the present invention, the main function of the water
在本发明提供的封装结构中,氟化物层50作为耐候层,作用是提高该封装结构的户外耐老化的性能。在一种优选的实施方式中,上述氟化物层50可以与柔性基材层10的表面接触设置,此时优选形成氟化物层50的材料优选为四氟乙烯和/或偏氟乙烯。及在柔性基材层10上利用涂布的方式直接涂覆一层氟化物涂料以形成上述氟化物层50。其中,一种制备上述氟化物层50的方法包括:将含氟树脂溶液和异腈酸酯类固化剂混合,配制用于氟树脂层的氟树脂涂布液,并使用涂布机在柔性基材层10上涂布所需厚度,随之将涂覆于柔性基材层10上的涂布液进行高温干燥,从而得到上述氟化物层50。In the package structure provided by the present invention, the
在另一种优选的实施方式中,上述封装结构还可以包括设置在氟化物层50与柔性基材层10之间的粘结层60,即氟化物层50通过粘结层60与柔性基材层10贴合设置,此时形成氟化物层50的材料优选为选自乙烯-四氟乙烯共聚物、氟化乙烯丙烯共聚物、乙烯三氟氯乙烯共聚物和聚偏氟乙烯中的一种或多种,形成粘结层60的材料可以为丙烯酸类树脂、聚氨酯或者环氧树脂等。上述氟化物膜耐老化,且自清洁的时效比氟树脂涂布液更长。In another preferred embodiment, the above-mentioned package structure may further include an
优选地,将氟化物层50与柔性基材层10贴合的方法包括:通过闪蒸或气相沉积在柔性基材层10上形成一层能够形成粘结层60的材料的单体或低聚物,然后使用电子束装置、UV光源或放电装置来使单体交联以形成聚合物,从而得到上述粘结层60;采用层合工艺将氟化物膜施加在粘结层60上,并将涂覆有粘结层60的柔性基材层10和氟化物膜加载到同一台卷对卷层合机中,通过橡胶对钢夹持辊系统使两个膜接触,使用弹簧制动器来控制每一个膜的张力,以使所得层合物平坦,从而得到上述氟化物层50。Preferably, the method of attaching the
在本发明提供的封装结构中,所述封装结构还包括与柔性基材层10的第一表面接触设置的前处理层20,且所述前处理层20用于填充所述柔性基材层10表面的凹陷及空隙,以提高柔性基材层10表面的平整光滑度,从而不仅使设置有前处理层20的柔性基材层10能够与其它层更为紧密的连接,避免了由于空隙的存在而导致的层与层之间的粘结力下降,也提高了整个封装结构的表面平整度,使封装结构能够更为牢固地设置于电池基体上不易脱落,保证了封装结构对电池基体的封装和保护作用。可以通过涂布工艺在柔性基材层10的表面形成上述前处理层20,上述前处理层20可以为丙烯酸类树脂层,此时上述涂布工艺可以包括:用辊涂或喷涂等涂布方法施加丙烯酸类树脂的单体或低聚物,将单体或聚合物聚合,然后使用常规技术去除溶剂以形成上述前处理层20。In the package structure provided by the present invention, the package structure further includes a
进一步地,可以对上述前处理层20进行平坦化处理,前处理层20平坦化处理后会对水汽阻隔层40的沉积有着重要影响,平坦化越好,沉积的水汽阻隔层40越致密,缺陷越少,其阻隔性能也越好;同时,因为水汽阻隔层40主要为无机材料,前处理层能提高该水汽阻隔层40的柔韧性和可弯曲性能。Further, the above-mentioned
当上述前处理层20为丙烯酸类树脂层时,丙烯酸类树脂优选为甲基丙烯酸-2-羟基乙酯、二甲基丙烯酸-1,6-己二醇酯、二丙烯酸乙二醇酯、二丙烯酸三甘醇酯、二丙烯酸三丙二醇酯、二丙烯酸对新戊二醇酯、三羟甲基丙烷三丙烯酸酯、三羟甲基戊烷三甲基丙烯酸醋、三羟甲基丙烷季戊四醇三丙烯酸醋中的一种或它们的组合物,采用上述优选的材料能够进一步提高封装结构的柔性及阻隔性。When the
在本发明提供的封装结构中,优选地,上述前处理层20的厚度为纳米级,更优选为75~90nm。由于柔性基材层10表面的起伏及空隙尺寸较小,通常为纳米级,因此,将前处理层20的厚度限定在微米级的范围内,能够保证上述前处理层20具有较小的厚度,从而不仅能够有效地填充柔性基材层10表面的起伏及空隙,而且能够提高前处理层20对柔性基材层10的粘附性,还降低了封装材料的整体厚度。In the package structure provided by the present invention, preferably, the thickness of the above-mentioned
在本发明提供的封装结构中,前处理层20可以直接与水汽阻隔层40接触设置,封装结构还包括设置于柔性基材层10与水汽阻隔层40之间的硬化涂层30。上述硬化涂层30的作用除了跟上述前处理层20一样使柔性基材层10表面平坦化外,还能确保提高封装结构的耐高温性能,增强封装结构的表面硬度及机械强度。形成上述硬化涂层30的材料可以选自聚氨酯涂料、无机纳米陶瓷涂料和辐射固化涂料中的一种或多种。可以直接涂覆无机纳米陶瓷涂料或辐射固化涂料并进行固化以形成上述硬化涂层30,也可以涂覆聚氨酯涂料的单体溶液,然后通过暴露于可见光、紫外线和/或电子束辐射进行交联,最后进行固化以在前处理层20上形成硬化涂层30,涂覆方法为可以为辊涂(例如凹版辊涂)、喷涂、淋幕式涂布、模具涂布等。In the package structure provided by the present invention, the
在本发明提供的封装结构中,所述封装结构还可以包括覆盖于所述水汽阻隔层40的远离所述柔性基材层10的一侧表面上的保护层70,上述保护层70能够起到支撑和保护水汽阻隔层40的作用。保护层70为丙烯酸类树脂层,优选地,形成保护层70的材料为甲基丙烯酸-2-羟基乙酯、丙烯酞胺、二丙烯酸三甘醇酯、二丙烯酸三丙二醇酯、二丙烯酸对新戊二醇酯、三羟甲基丙烷三丙烯酸酯、三羟甲基戊烷三甲基丙烯酸酯、三羟甲基丙烷季戊四醇三丙烯酸酯中的一种或它们的组合物;此时形成上述保护层70的步骤可以包括:采用常规的涂覆方法如辊涂(例如凹版辊涂)、喷涂(例如静电喷涂)、淋幕式涂布、模具涂布等,在水汽阻隔层40的表面涂覆至少一种丙烯酸类树脂单体的溶液,然后通过暴露于可见光、紫外线和/或电子束辐射进行交联以形成保护层70。In the package structure provided by the present invention, the package structure may further include a
在本发明提供的封装结构中,各层的厚度可以根据实际需求进行选择,当上述柔性基材层10的厚度为25~100μm时,氟化物层50的厚度优选为50μm,水汽阻隔层40的厚度优选为9~90nm,前处理层20的厚度优选为75~90nm,硬化涂层30的厚度优选为3~5μm,粘结层60的厚度优选为30~70μm,保护层70的厚度优选为10μm。上述厚度能够使各层在不影响封装结构的柔软性的同时,还能够有效地发挥各自的作用。In the package structure provided by the present invention, the thickness of each layer can be selected according to actual needs. When the thickness of the
在一种优选的实施方式中,封装结构由顺序层叠的保护层70、水汽阻隔层40、硬化涂层30、前处理层20、柔性基材层10和氟化物层50组成,其结构如图2所示;在另一种优选的实施方式中,封装结构由顺序层叠的保护层70、水汽阻隔层40、硬化涂层30、前处理层20、柔性基材层10、粘结层60和氟化物层50组成,其结构如图3所示。上述柔性基材层10使封装结构具有柔软性,前处理层20使柔性基材层10的表面平整光滑,硬化涂层30使封装结构具有较高的耐高温性能、表面硬度和机械强度,水汽阻隔层40用于阻隔水蒸气和氧气,上述水汽阻隔层40氟化物层50使封装结构具有户外耐老化的性能,从而使具有上述结构的膜太阳能电池具有较高的柔软性和可靠性。In a preferred embodiment, the encapsulation structure is composed of a
根据本发明的另一方面,提供了一种包括上述封装结构的薄膜太阳能电池。由于上述封装结构包括柔性基材层和水汽阻隔层,从而使封装材料在能够具备阻隔水汽性能的同时还能够具备柔软性,进而不仅避免了薄膜太阳能电池由于水汽或氧气进入而导致的损坏,提高了薄膜太阳能电池的可靠性,而且也保证了薄膜太阳能电池的柔软性;同时,由于该封装结构还包括设置于柔性基材层的一侧表面的氟化物层,上述氟化物层能够提高该封装结构的户外耐老化的性能,从而使封装结构能够更为牢固地设置于电池基体上,进而提高了薄膜太阳能电池的耐老化的性能。此外,上述薄膜太阳能电池可以适应于具有拱形、抛物线状的壁面的物体,由此可以设置于圆顶状建筑物、高速公路的隔音壁等。According to another aspect of the present invention, there is provided a thin film solar cell including the above-mentioned encapsulation structure. Since the above-mentioned encapsulation structure includes a flexible substrate layer and a water vapor barrier layer, the encapsulation material can not only have the property of blocking water vapor, but also have flexibility, thereby not only avoiding the damage of the thin film solar cell due to the entry of water vapor or oxygen, but also improving the The reliability of the thin-film solar cell is improved, and the flexibility of the thin-film solar cell is also ensured; at the same time, since the package structure also includes a fluoride layer disposed on one side surface of the flexible substrate layer, the fluoride layer can improve the package structure. The outdoor aging resistance of the structure enables the encapsulation structure to be more firmly arranged on the battery substrate, thereby improving the aging resistance of the thin film solar cell. In addition, the thin-film solar cell described above can be adapted to an object having an arch-shaped or parabolic-shaped wall surface, whereby it can be installed in a dome-shaped building, a soundproof wall of an expressway, or the like.
根据本发明的再一方面,提供了一种包括上述封装结构的有机发光显示装置。由于上述封装结构包括柔性基材层和水汽阻隔层,从而使封装材料在能够具备阻隔水汽性能的同时还能够具备柔软性,进而不仅避免了有机发光显示装置由于水汽或氧气进入而导致的损坏,提高了有机发光显示装置的可靠性,而且也保证了有机发光显示装置的柔软性;同时,由于该封装结构还包括设置于柔性基材层的一侧表面的氟化物层,上述氟化物层能够提高该封装结构的户外耐老化的性能,从而使封装结构能够更为牢固地设置于电池基体上,进而提高了有机发光显示装置的耐老化的性能。此外,上述有机发光显示装置可以适应于具有拱形、抛物线状的壁面的物体,由此可以设置于圆顶状建筑物、高速公路的隔音壁等。According to yet another aspect of the present invention, there is provided an organic light emitting display device including the above-mentioned package structure. Since the above-mentioned encapsulation structure includes a flexible substrate layer and a water vapor barrier layer, the encapsulation material can not only have the property of blocking water vapor but also have flexibility, thereby not only avoiding the damage of the organic light emitting display device due to the entry of water vapor or oxygen, The reliability of the organic light-emitting display device is improved, and the flexibility of the organic light-emitting display device is also ensured; at the same time, since the package structure further includes a fluoride layer disposed on one side surface of the flexible base material layer, the above-mentioned fluoride layer can The outdoor aging resistance performance of the package structure is improved, so that the package structure can be more firmly arranged on the battery substrate, thereby improving the aging resistance performance of the organic light emitting display device. In addition, the above-mentioned organic light-emitting display device can be adapted to an object having an arch-shaped or parabolic-shaped wall surface, and thus can be installed in a dome-shaped building, a soundproof wall of a highway, and the like.
下面将结合实施例和对比例进一步说明本申请提供的封装结构。The encapsulation structure provided by the present application will be further described below with reference to the embodiments and comparative examples.
实施例1Example 1
本实施例提供的封装结构如图1所示,包括顺序层叠的厚度为50nm的水汽阻隔层、厚度为50μm的柔性基材层和厚度为50μm的氟化物层;其中,水汽阻隔层为氧化硅层,柔性基材层为PET层,形成氟化物层的材料为四氟乙烯。The package structure provided in this embodiment is shown in FIG. 1 , including a water vapor barrier layer with a thickness of 50 nm, a flexible substrate layer with a thickness of 50 μm and a fluoride layer with a thickness of 50 μm, which are sequentially stacked; wherein, the water vapor barrier layer is silicon oxide. layer, the flexible substrate layer is a PET layer, and the material forming the fluoride layer is tetrafluoroethylene.
实施例2Example 2
本实施例提供的封装结构包括顺序层叠的厚度为50nm的水汽阻隔层、厚度为4μm的硬化涂层、厚度为80nm的前处理层、厚度为50μm的柔性基材层和厚度为50μm的氟化物层;其中,水汽阻隔层为氧化硅层,硬化涂层为无机纳米陶瓷涂料,前处理层为二丙烯酸乙二醇酯层,柔性基材层为PET层,形成氟化物层的材料为四氟乙烯。The package structure provided in this embodiment includes a water vapor barrier layer with a thickness of 50 nm, a hardened coating with a thickness of 4 μm, a pretreatment layer with a thickness of 80 nm, a flexible substrate layer with a thickness of 50 μm and a fluoride layer with a thickness of 50 μm, which are sequentially stacked The water vapor barrier layer is a silicon oxide layer, the hardened coating is an inorganic nano-ceramic coating, the pretreatment layer is an ethylene glycol diacrylate layer, the flexible substrate layer is a PET layer, and the material forming the fluoride layer is tetrafluoroethylene vinyl.
实施例3Example 3
本实施例提供的封装结构包括顺序层叠的厚度为50nm的水汽阻隔层、厚度为4μm的硬化涂层、厚度为80nm的前处理层、厚度为50μm的柔性基材层、厚度为50μm的粘结层和厚度为50μm的氟化物层;其中,水汽阻隔层为氧化硅层,硬化涂层为无机纳米陶瓷涂料,前处理层为二丙烯酸乙二醇酯层,柔性基材层为PET层,形成粘结层的材料为聚氨酯,氟化物层为乙烯-四氟乙烯共聚物膜。The package structure provided in this embodiment includes a water vapor barrier layer with a thickness of 50 nm, a hardened coating with a thickness of 4 μm, a pretreatment layer with a thickness of 80 nm, a flexible substrate layer with a thickness of 50 μm, and a bonding layer with a thickness of 50 μm, which are sequentially stacked. layer and a fluoride layer with a thickness of 50 μm; wherein, the water vapor barrier layer is a silicon oxide layer, the hardened coating is an inorganic nano-ceramic coating, the pretreatment layer is an ethylene glycol diacrylate layer, and the flexible substrate layer is a PET layer. The material of the adhesive layer is polyurethane, and the fluoride layer is an ethylene-tetrafluoroethylene copolymer film.
实施例4Example 4
本实施例提供的封装结构如图2所示,包括顺序层叠的厚度为10μm的保护层、厚度为50nm的水汽阻隔层、厚度为4μm的硬化涂层、厚度为80nm的前处理层、厚度为50μm的柔性基材层和厚度为50μm的氟化物层;其中,形成保护层的材料为丙烯酞胺单体与二丙烯酸三甘醇酯单体,水汽阻隔层为氧化硅层,硬化涂层为无机纳米陶瓷涂料,前处理层为二丙烯酸乙二醇酯层,柔性基材层为PET层,形成氟化物层的材料为四氟乙烯。The package structure provided in this embodiment is shown in FIG. 2 , including a protective layer with a thickness of 10 μm, a water vapor barrier layer with a thickness of 50 nm, a hardened coating with a thickness of 4 μm, a pretreatment layer with a thickness of 80 nm, and a thickness of 80 nm. The flexible substrate layer with a thickness of 50 μm and a fluoride layer with a thickness of 50 μm; wherein, the materials forming the protective layer are acrylamide monomer and triethylene glycol diacrylate monomer, the water vapor barrier layer is a silicon oxide layer, and the hardened coating is Inorganic nano ceramic coating, the pretreatment layer is ethylene glycol diacrylate layer, the flexible substrate layer is PET layer, and the material forming the fluoride layer is tetrafluoroethylene.
对比例1Comparative Example 1
本对比例提供的封装结构包括顺序层叠的厚度为50μm的柔性基材层、厚度为50nm的水汽阻隔层和厚度为50μm的氟化物层;其中,柔性基材层为PET层,水汽阻隔层为氧化硅层,形成氟化物层的材料为四氟乙烯。The package structure provided by this comparative example includes a flexible substrate layer with a thickness of 50 μm, a water vapor barrier layer with a thickness of 50 nm, and a fluoride layer with a thickness of 50 μm, which are sequentially stacked; wherein, the flexible substrate layer is a PET layer, and the water vapor barrier layer is The silicon oxide layer and the material forming the fluoride layer are tetrafluoroethylene.
对比例2Comparative Example 2
本对比例提供的封装结构包括顺序层叠的厚度为50μm的柔性基材层、厚度为80nm的前处理层、厚度为4μm的硬化涂层、厚度为50nm的水汽阻隔层和厚度为50μm的氟化物层;其中,柔性基材层为PET层,前处理层为二丙烯酸乙二醇酯层,硬化涂层为无机纳米陶瓷涂料,水汽阻隔层为氧化硅层,形成氟化物层的材料为四氟乙烯。The package structure provided by this comparative example includes a flexible substrate layer with a thickness of 50 μm, a pretreatment layer with a thickness of 80 nm, a hard coating with a thickness of 4 μm, a water vapor barrier layer with a thickness of 50 nm and a fluoride layer with a thickness of 50 μm. Among them, the flexible substrate layer is a PET layer, the pretreatment layer is an ethylene glycol diacrylate layer, the hardened coating is an inorganic nano-ceramic coating, the water vapor barrier layer is a silicon oxide layer, and the material forming the fluoride layer is tetrafluoroethylene vinyl.
对实施例1至4和对比例1、2中封装结构的水汽透过率进行测试,其测试方法为Mocon法,测试条件:温度37.8℃,相对湿度100%,测试结果如下表所示:The water vapor transmission rates of the encapsulation structures in Examples 1 to 4 and Comparative Examples 1 and 2 were tested, and the test method was the Mocon method.
从上述测试结果可以看出,实施例1中封装结构的水气透过率低于对比例1中封装结构的水汽透过率,且实施例2至4中封装结构的水气透过率均低于对比例2中封装结构的水汽透过率,可见在封装结构中,将中氟化物层和水汽阻隔层分别设置于柔性基材层的两侧能够提高封装结构的水汽阻隔性;并且,实施例4中封装结构的水气透过率低于实施例3中封装结构的水汽透过率,可见,在封装结构中设置保护层能够进一步提高封装结构的水汽阻隔性。It can be seen from the above test results that the water vapor transmission rate of the package structure in Example 1 is lower than that of the package structure in Comparative Example 1, and the water vapor transmission rates of the package structures in Examples 2 to 4 are all It is lower than the water vapor transmission rate of the package structure in Comparative Example 2, it can be seen that in the package structure, disposing the middle fluoride layer and the water vapor barrier layer on both sides of the flexible substrate layer can improve the water vapor barrier property of the package structure; and, The water vapor permeability of the package structure in Example 4 is lower than that of the package structure in Example 3. It can be seen that providing a protective layer in the package structure can further improve the water vapor barrier property of the package structure.
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects:
1、该封装结构包括柔性基材层、水汽阻隔层和氟化物层,从而使封装材料在能够具备阻隔水汽性能和耐老化性能的同时还能够具备柔性;1. The encapsulation structure includes a flexible substrate layer, a water vapor barrier layer and a fluoride layer, so that the encapsulation material can be flexible while having water vapor barrier properties and aging resistance properties;
2、与传统的水汽阻隔层和氟化物层设置于柔性基材层一侧的封装结构相比,由于柔性基材层设置于水汽阻隔层和氟化物层之间,且柔性基材层具有较大的厚度,从而能够更有效地保护水汽阻隔层,进而提高了封装结构的耐老化性能并有效地保持了封装结构的水汽阻隔性能;2. Compared with the traditional packaging structure in which the water vapor barrier layer and the fluoride layer are arranged on one side of the flexible substrate layer, since the flexible substrate layer is arranged between the water vapor barrier layer and the fluoride layer, and the flexible substrate layer has relatively Large thickness, so that the water vapor barrier layer can be more effectively protected, thereby improving the aging resistance of the package structure and effectively maintaining the water vapor barrier performance of the package structure;
3、该封装结构还包括前处理层,上述前处理层能够填充柔性基材层表面的凹陷及空隙,使柔性基材层的表面平整光滑,从而提高了整个封装结构的表面平整度;3. The package structure also includes a pretreatment layer, which can fill the depressions and voids on the surface of the flexible substrate layer, so that the surface of the flexible substrate layer is smooth and smooth, thereby improving the surface flatness of the entire package structure;
4、该封装结构还包括硬化涂层,上述硬化涂层不仅能够使柔性基材层表面平坦化外,还能确保提高封装结构的耐高温性能,增强封装结构的表面硬度及机械强度;4. The package structure also includes a hardened coating, which can not only flatten the surface of the flexible substrate layer, but also ensure that the high temperature resistance of the package structure is improved, and the surface hardness and mechanical strength of the package structure are enhanced;
5、将上述封装结构形成薄膜太阳能电池时,不仅避免了薄膜太阳能电池由于水汽或氧气进入而导致的损坏,提高了薄膜太阳能电池的可靠性,而且保证了薄膜太阳能电池的柔软性,还提高了薄膜太阳能电池的耐老化的性能;5. When the above-mentioned encapsulation structure is formed into a thin-film solar cell, it not only avoids the damage of the thin-film solar cell due to the entry of water vapor or oxygen, improves the reliability of the thin-film solar cell, but also ensures the flexibility of the thin-film solar cell. The aging resistance of thin film solar cells;
6、上述薄膜太阳能电池可以适应于具有拱形、抛物线状的壁面的物体,由此可以设置于圆顶状建筑物、高速公路的隔音壁等;6. The above-mentioned thin-film solar cells can be adapted to objects with arched and parabolic wall surfaces, so that they can be installed in dome-shaped buildings, sound insulation walls of highways, etc.;
7、将上述封装结构形成有机发光显示装置时,不仅避免了有机发光显示装置由于水汽或氧气进入而导致的损坏,提高了有机发光显示装置的可靠性,而且也提高了有机发光显示装置的柔性应用价值。7. When the above-mentioned packaging structure is formed into an organic light-emitting display device, it not only avoids the damage of the organic light-emitting display device due to the entry of water vapor or oxygen, improves the reliability of the organic light-emitting display device, but also improves the flexibility of the organic light-emitting display device. Value.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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