CN106992034A - 一种多极距地电测量系统用供电电缆及生产工艺 - Google Patents
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Abstract
本发明公开了一种多极距地电测量系统用供电电缆,包括导体、内绝缘层、外绝缘层和外护套,所述导体采用镀锡软铜导体,所述内绝缘层采用150℃耐候性无卤低烟辐照交联聚乙烯,外绝缘层采用低密度聚乙烯绝缘料,护套层采用‑40℃耐寒型聚氯乙烯护套。本发明同时公开了一种多极距地电测量系统用供电电缆的生产工艺。本发明多极距地电测量系统用供电电缆,在特殊环境中具有耐老化、耐腐蚀、高寿命特性,内绝缘层的设计使得电缆具有优异的绝缘性能和耐老化性能,外绝缘层保证了电缆的气密性和防水性,耐寒聚氯乙烯护套料不仅具有良好的绝缘性能,并且能在‑40℃环境中长期使用,具有优良的抗老化性能。
Description
技术领域
本发明属于属于电线电缆技术领域,特别涉及一种多极距地电测量系统用供电电缆及生产工艺。
背景技术
地电阻率观测是地震前兆观测的主要手段之一,通过不同极距的地电阻率“反演”地下介质中实际发生的不同部位的真电阻率变化过程,为研究与地震或非地震的物理因素关系提供依据,为识别干扰影响和提取地震异常信息提供重要的技术手段。多极距地电阻观测装置是在不同的极距上进行观测,从测控主机引出各个通道的测量电缆,及时反馈地电阻率的变化差异。
发明内容
为解决现有技术和实际情况中存在的上述问题,本发明提供了一种多极距地电测量系统用供电电缆,包括导体、内绝缘层、外绝缘层和外护套,所述导体采用镀锡软铜导体,所述内绝缘层采用150℃耐候性无卤低烟辐照交联聚乙烯, 外绝缘层采用低密度聚乙烯绝缘料,护套层采用-40℃耐寒型聚氯乙烯护套。
优选地,所述供电电缆长期工作温度为150℃,短路温度为250℃。
优选地,所述内绝缘层为红色,绝缘标称厚度为1.2mm 。
优选地,所述外绝缘层为黄色,标称厚度为1.2mm。
本发明同时公开了一种多极距地电测量系统用供电电缆的生产工艺,包括以下步骤:
1)导体加工
2)内绝缘层挤出
3)辐照
4)外绝缘层挤出
5) 外护套挤出。
优选地, 所述步骤1),导体通过上引、大拉、小拉、镀锡四道工序加工而成,所述导体单线伸率≥24%。
优选地, 所述步骤2)内绝缘层挤出,选用150℃耐候型低烟无卤辐照交联聚乙烯绝缘料,进行内层绝缘挤包,绝缘偏心度≤8%。
优选地,所述步骤3)辐照方法为,采用AB-2.5MeV高频高压电子加速器上完成绝缘层辐照交联工序,高压2.3MV,横扫电流2.5A,纵扫电流0.6A,采用大束下排线。
优选地, 所述步骤4)外绝缘层挤出,选用低密度聚乙烯绝缘料,进行外层绝缘挤包,绝缘偏心度≤8%。
本发明是地震前兆观测地电系统中供电电缆,是一种耐老化、防腐蚀、环保、柔软结构的特殊供电电缆。
本发明多极距地电测量系统用供电电缆,在特殊环境中具有耐老化、耐腐蚀、高寿命特性,内绝缘层的设计使得电缆具有优异的绝缘性能和耐老化性能,外绝缘层保证了电缆的气密性和防水性,耐寒聚氯乙烯护套料不仅具有良好的绝缘性能,并且能在-40℃环境中长期使用,具有优良的抗老化性能。
附图说明
图1是本发明实施例的多极距地电测量系统用供电电缆的结构示意图。
具体实施方式
下面结合附图详细介绍本发明技术方案
如图1所示,一种多极距地电测量系统用供电电缆,包括导体1、内绝缘层2、外绝缘层3和外护套4,所述导体1采用镀锡软铜导体,所述内绝缘层2采用150℃耐候性无卤低烟辐照交联聚乙烯, 外绝缘层3采用低密度聚乙烯绝缘料,护套层4采用-40℃耐寒型聚氯乙烯护套。
考虑到传统的聚氯乙烯绝缘老化性能差、在特定环境中出现破损和开裂,并且含有大量氯元素,燃烧时会散发出大量的有毒气体对环境造成危害,本发明选用以下材料。
1、导体:采用Ⅰ级阴极铜板,铜纯度(Cu+Ag)≥99.97%,优质的铜材质保证了导体的电气性能和机械性能。
2、内层绝缘材料:采用耐腐蚀、气密性好,绝缘性能优良的150℃耐候性无卤低烟辐照交联聚乙烯。
通过辐照交联,电缆长期工作温度可达150℃,短路温度最高可达到250℃,并且具有优良的绝缘性能和电气性能。辐照后电缆耐老化性、化学稳定性高,耐环境应力开裂性能强,机械强度高, 安全性好,使用寿命可达60年。
3、外层绝缘材料:采用低密度聚乙烯绝缘料,具有优良的防水性和气密性。能在-40℃的低温条件下使用,不脆裂、不硬化,化学稳定性好,耐水性、耐老化性优良,可耐酸、碱及盐类水溶液的腐蚀作用。
4、护套材料:采用-40℃耐寒型聚氯乙烯护套。
聚氯乙烯分子中含有氯原子,由于C-CL键的偶极影响,它是一种极性很强的材料,也是非结晶性材料,在-40℃环境使用时不会发生开裂现象。
本发明多极距地电测量系统用供电电缆的生产工艺:
1、导体:通过上引、大拉、小拉、镀锡四道工序加工而成,导体满足GB/T 3956-2008要求的5类镀锡软铜导体,单线伸率≥24%,导体20℃的直流电阻满足技术要求。
2、内绝缘层挤出:选用150℃耐候型低烟无卤辐照交联聚乙烯绝缘料,进行内层绝缘挤包,绝缘偏心度≤8%。绝缘内层为红色,绝缘标称厚度为1.2mm,要求表面光滑、无老胶、刮伤等缺陷。
3、辐照:采用AB-2.5MeV高频高压电子加速器上完成绝缘层辐照交联工序,高压2.3MV,横扫电流2.5A,纵扫电流0.6A,采用大束下排线,辐照后要求热延伸及老化后性能可满足技术要求。
4、外绝缘层挤出:选用低密度聚乙烯绝缘料,进行外层绝缘挤包,绝缘偏心度≤8%,外层绝缘为黄色,标称厚度为1.2mm,要求表面光滑、无老胶、刮伤等缺陷。
5、外护套挤出:采用耐寒性聚氯乙烯作为护套料,挤出时要求成品电缆圆整,表面光滑、无老胶、刮伤等缺陷。
本发明多极距地电测量系统用供电电缆耐腐蚀、结构柔软,耐老化达60年限,电缆的内绝缘层和外绝缘层主要承载绝缘和气密性功能,外护套除绝缘外还承载耐老化性能要求;在盐水中浸泡48小时后芯线对外护套表层的绝缘电阻大于30MΩ;直流耐压1000V以上。
本发明多极距地电测量电缆经地震局监测中心长期使用,电缆各项性能满足要求,产品未出现任何异常。
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (9)
1.一种多极距地电测量系统用供电电缆,包括导体、内绝缘层、外绝缘层和外护套,其特征在于,所述导体采用镀锡软铜导体,所述内绝缘层采用150℃耐候性无卤低烟辐照交联聚乙烯, 外绝缘层采用低密度聚乙烯绝缘料,护套层采用-40℃耐寒型聚氯乙烯护套。
2.根据权利要求1所述的多极距地电测量系统用供电电缆,其特征在于,所述供电电缆长期工作温度为150℃,短路温度为250℃。
3.根据权利要求1所述的多极距地电测量系统用供电电缆,其特征在于,所述内绝缘层为红色,绝缘标称厚度为1.2mm 。
4.根据权利要求1所述的多极距地电测量系统用供电电缆,其特征在于,所述外绝缘层为黄色,标称厚度为1.2mm。
5.一种权利要求1至4中任一所述的多极距地电测量系统用供电电缆的生产工艺,其特征在于, 包括以下步骤:
1)导体加工
2)内绝缘层挤出
3)辐照
4)外绝缘层挤出
5) 外护套挤出。
6.根据权利要求5所述的多极距地电测量系统用供电电缆的生产工艺,其特征在于,所述步骤1),导体通过上引、大拉、小拉、镀锡四道工序加工而成,所述导体单线伸率≥24%。
7.根据权利要求5所述的多极距地电测量系统用供电电缆的生产工艺,其特征在于,所述步骤2)内绝缘层挤出,选用150℃耐候型低烟无卤辐照交联聚乙烯绝缘料,进行内层绝缘挤包,绝缘偏心度≤8%。
8.根据权利要求5所述的多极距地电测量系统用供电电缆的生产工艺,其特征在于,所述步骤3)辐照方法为,采用AB-2.5MeV高频高压电子加速器上完成绝缘层辐照交联工序,高压2.3MV,横扫电流2.5A,纵扫电流0.6A,采用大束下排线。
9.根据权利要求5所述的多极距地电测量系统用供电电缆的生产工艺,其特征在于,所述步骤4)外绝缘层挤出,选用低密度聚乙烯绝缘料,进行外层绝缘挤包,绝缘偏心度≤8%。
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CN114613532A (zh) * | 2022-04-25 | 2022-06-10 | 远东电缆有限公司 | 一种耐油耐寒柔性电缆及其制备方法和应用 |
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