CN106986076B - Automatic opening mechanism of tobacco stem bale opener - Google Patents

Automatic opening mechanism of tobacco stem bale opener Download PDF

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Publication number
CN106986076B
CN106986076B CN201710267027.0A CN201710267027A CN106986076B CN 106986076 B CN106986076 B CN 106986076B CN 201710267027 A CN201710267027 A CN 201710267027A CN 106986076 B CN106986076 B CN 106986076B
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CN
China
Prior art keywords
motor
bale opener
motor support
tobacco
tobacco stalk
Prior art date
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Application number
CN201710267027.0A
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Chinese (zh)
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CN106986076A (en
Inventor
米存军
于红丽
赵文龙
王娟娟
石军
丁松峰
齐海英
李秀芳
刘昊鑫
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China Tobacco Henan Industrial Co Ltd
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China Tobacco Henan Industrial Co Ltd
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Application filed by China Tobacco Henan Industrial Co Ltd filed Critical China Tobacco Henan Industrial Co Ltd
Priority to CN201710267027.0A priority Critical patent/CN106986076B/en
Publication of CN106986076A publication Critical patent/CN106986076A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00Unpacking of articles or materials, not otherwise provided for
    • B65B69/0008Opening and emptying bags

Abstract

The utility model provides an automatic opening mechanism of tobacco stalk bale opener, set up in tobacco stalk bale opener front end, tobacco stalk bale opener front end is equipped with the conveyer belt, this device is located the conveyer belt top, including the back shaft, motor support, cutting device and proximity switch, back shaft and tobacco stalk bale opener fixed connection, motor support one end is rotated with the back shaft and is connected, cutting device sets up on the motor support, be equipped with the stop device who is used for restricting motor support free end motion track minimum vertical height between motor support and the tobacco stalk bale opener, motor support free end motion track minimum is not in same vertical plane with the back shaft, cutting device includes motor and cover locates motor shaft epaxial emery wheel and profile modeling feeler, emery wheel and motor shaft fixed connection, profile modeling feeler and motor shaft rotate and are connected.

Description

Automatic opening mechanism of tobacco stem bale opener
Technical Field
The invention relates to a tobacco stem unpacking machine, in particular to a tobacco stem unpacking machine.
Background
The tobacco stem bale opener is a first procedure of tobacco stem processing, and the main task of the procedure is that after a gunny bag filled with tobacco stems is cut by an automatic opening mechanism, the tobacco stems are poured out by a mechanical arm, then the empty gunny bag is put into a recovery belt to enter a collection box, and the tobacco stems enter the next procedure to be processed. The automatic opening mechanism of the device adopts a transverse in-line type cutting mode for cutting the stem bag: when the stem bag moves to the cutting piece along with the belt conveyor, the stop mechanism is put down, and the cutting piece carries out transverse cutting. The defects are that: 1. the opening is small, and the stem is easy to be hidden in the empty bag. The mechanical arm still can not thoroughly topple over after 3 times of swinging, and each empty included stem is about 0.3-0.5KG, so that operators need to check the empty included stems; 2. the phenomenon of packet drop is serious. The cutting mode requires that the cut stem bag is regular in size, full, the sewing opening faces the non-cutting surface, the cut stem bag can be cut smoothly, the stem bag coming from the actual production is often irregular, large and small, full and concave, the sewing opening is always inconsistent in placement direction, the cut is easy to be generated, the cut is not thorough and even the cut cannot be performed, the mechanical arm cannot pour out the tobacco stem when the stem bag is toppled after being cut, the stem bag and the tobacco stem cannot be separated, and the mechanical arm falls off due to overweight of the tobacco bag when the mechanical arm is thrown.
The problems above cause that the equipment work efficiency is low, the emergency exit can not normally be closed (need frequently get into inside the equipment, the manual work will fall the stalk package and cut off the tobacco stalk), tobacco stalk and dust overflow from the emergency exit, on-the-spot environment is poor, need special personnel to inspect empty stalk package, the human cost increases.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an automatic opening mechanism of a tobacco stem bale opener, which improves the adaptability to irregular stem bales and improves the bale cutting success rate after being combined with the prior tobacco stem bale opener.
In order to achieve the above purpose, the technical scheme of the invention is as follows: the utility model provides an automatic opening mechanism of tobacco stalk bale opener, set up in tobacco stalk bale opener front end, tobacco stalk bale opener front end is equipped with the conveyer belt, this device is located the conveyer belt top, including the back shaft, motor support, cutting device and proximity switch, back shaft and tobacco stalk bale opener fixed connection, motor support one end is rotated with the back shaft and is connected, cutting device sets up on the motor support, be equipped with the stop device who is used for restricting motor support free end motion orbit minimum vertical height between motor support and the tobacco stalk bale opener, motor support free end motion orbit minimum and back shaft are not in same vertical plane, cutting device includes motor and cover locate motor pivot epaxial emery wheel and profile modeling feeler, emery wheel and motor pivot fixed connection, profile modeling feeler and motor pivot rotate to be connected, and the diameter of emery wheel is greater than profile modeling feeler wheel, the motor pivot is perpendicular with the direction of delivery of conveyer belt, the motor is connected with proximity switch, proximity switch is located the cutting device the place ahead, and proximity switch is located the conveyer belt top.
The limiting device is a gas spring, one end of the gas spring is connected with the tobacco stalk bale opener, and the other end of the gas spring is connected with the motor bracket.
The limiting device comprises an L-shaped folded plate and an adjustable top plate, the upper end of the L-shaped folded plate is fixedly connected with the tobacco stem bale opener, a plurality of mounting holes are formed in a transverse plate at the lower end of the L-shaped folded plate, one end of the adjustable top plate is connected with the transverse plate through bolts, and the other end of the adjustable top plate is positioned at the front end of the transverse plate; when the motor support is abutted with the transverse plate, the free end of the motor support moves to the lowest point.
The profiling feeler wheel is connected with a motor rotating shaft through a bearing.
The motor is positioned at the front end of the supporting shaft.
The invention has simple structure, low manufacturing cost and convenient use.
The invention has the beneficial effects that 1, because of the T-shaped notch formed by the longitudinal notch and the original transverse notch, phenomena of stem hiding and stem falling in empty bag caused by unsmooth stem pouring can be avoided, thereby reducing labor cost and optimizing site environment. 2. The device can dynamically adapt to the surface of the stem packet, and effectively solves the problem of cutting the tobacco packet with the concave surface. 3. The device is different from the cutting surface of the prior equipment, so that the influence of the special-shaped sewing opening on the cutting surface of the prior equipment on the cutting effect is effectively avoided.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic structural diagram of embodiment 1 of the present invention;
fig. 3 is a schematic structural diagram of embodiment 2 of the present invention.
Detailed Description
As shown in fig. 1 to 3, an automatic opening mechanism of a tobacco stem bale opener is arranged at the front end of the tobacco stem bale opener 1, a conveying belt 2 is arranged at the front end of the tobacco stem bale opener 1, the device is located above the conveying belt 2 and comprises a supporting shaft 3, a motor bracket 4, a cutting device and a proximity switch 5, the supporting shaft 3 is fixedly connected with the tobacco stem bale opener 1, one end of the motor bracket 4 is rotationally connected with the supporting shaft 3, the cutting device is arranged on the motor bracket 4, a limiting device for limiting the vertical height of the lowest point of the motion track of the free end of the motor bracket 4 is arranged between the motor bracket 4 and the tobacco stem bale opener 1, the lowest point of the motion track of the free end of the motor bracket 4 is not located in the same vertical plane with the supporting shaft 3, the cutting device comprises a motor 6 and a grinding wheel 7 sleeved on the rotating shaft of the motor 6 and a copying trolley 8, the grinding wheel 7 is fixedly connected with the rotating shaft of the motor 6, the copying trolley 8 is rotationally connected with the rotating shaft of the motor 6, the diameter of the grinding wheel 7 is larger than the diameter of the copying trolley 8, the diameter value of the grinding wheel 7 is 7, the cutting depth of the copying trolley 2 is equal to the cutting depth of the copying trolley 2, the conveying belt 2 is perpendicular to the rotating shaft 5, and the copying trolley 7 is located on the proximity switch 5, and is located on the proximity switch 5. The profiling feeler wheel 8 is connected with the rotating shaft of the motor 6 through a bearing. The motor 6 is positioned at the front end of the support shaft 3.
Example 1
As shown in fig. 2, the limiting device is a gas spring 9, one end of the gas spring 9 is connected with the tobacco stem bale opener 1, and the other end of the gas spring is connected with the motor bracket 4.
When the tobacco stalk bale opener 1 is approached to the conveyor belt 2 through the stalk bale, the proximity switch 5 detects the stalk bale, the proximity switch 5 starts the motor 6, the motor 6 drives the grinding wheel 7 to rotate at a high speed, at the moment, the gravity of the cutting device and the tension of the air spring 9 reach a balanced state, the grinding wheel 7 is at the lowest point, and the grinding wheel 7 is positioned above the conveyor belt 2, when the stalk bale moves to the lower part of the grinding wheel 7, the grinding wheel 7 cuts the upper end of the stalk bale longitudinally by means of the gravity of the motor 6, the profiling trolley 8 can roll along the upper end surface of the stalk bale in the cutting process, so that the grinding wheel 7 moves up and down along with the fluctuation of the upper surface of the stalk bale, the movement track of the grinding wheel 7 is identical with the shape of the upper surface of the stalk bale, profile modeling cutting is realized, and thus the cut of the stalk bale opener can adapt to various irregular-shaped stalk bales, the cut edge of the stalk bale opener is perpendicular to the cut edge of the tobacco stalk bale opener 1, the cut edge of the stalk bale is enabled to be in a T shape, the tobacco stalk is easier to be dumped, the working efficiency is improved, and the labor cost is reduced.
Example 2
As shown in fig. 3, the limiting device comprises an L-shaped folded plate 10 and an adjustable top plate 11, wherein the upper end of the L-shaped folded plate 10 is fixedly connected with the stem bale opener 1, a plurality of mounting holes are formed in a transverse plate 12 at the lower end of the L-shaped folded plate 10, one end of the adjustable top plate 11 is connected with the transverse plate 12 through bolts, and the other end of the adjustable top plate 11 is positioned at the front end of the transverse plate 12; when the motor bracket 4 abuts against the cross plate 12, the free end of the motor bracket 4 moves to the lowest point. The working principle of the adjustable top plate 11 is that according to the embodiment 1, the front end of the adjustable top plate 11 can be adjusted to extend out through being matched and connected with different mounting holes on the transverse plate 12, so that the position of the lowest point of the motion track of the grinding wheel 7 is changed, and the application range of the adjustable top plate is enlarged.
Both the embodiment 1 and the embodiment 2 utilize the principle of profiling cutting, and profiling processing refers to that a model (a profiling) is made of a material easy to model by people, and a contact applies certain pressure to the surface of the profiling during processing and moves along the surface of the profiling, and a profiling mechanism enables a cutter to synchronously perform profiling action, so that a profile which is identical to the profiling is processed on a workpiece.
The above embodiments are only for illustrating the technical solution of the present invention, and it should be understood by those skilled in the art that although the present invention has been described in detail with reference to the above embodiments: modifications and equivalents may be made thereto without departing from the spirit and scope of the invention, which is intended to be encompassed by the claims.

Claims (3)

1. Automatic opening mechanism of tobacco stalk bale opener sets up in tobacco stalk bale opener front end, and tobacco stalk bale opener front end is equipped with the conveyer belt, and this device is located conveyer belt top, its characterized in that: the tobacco stalk cutting machine comprises a supporting shaft, a motor support, a cutting device and a proximity switch, wherein the supporting shaft is fixedly connected with a tobacco stalk cutting machine, one end of the motor support is rotationally connected with the supporting shaft, the cutting device is arranged on the motor support, a limiting device for limiting the vertical height of the lowest point of the motion track of the free end of the motor support is arranged between the motor support and the tobacco stalk cutting machine, the lowest point of the motion track of the free end of the motor support is not in the same vertical plane with the supporting shaft, the cutting device comprises a motor and a grinding wheel sleeved on a motor rotating shaft and a profiling feeler wheel, the grinding wheel is fixedly connected with the motor rotating shaft, the profiling feeler wheel is rotationally connected with the motor rotating shaft, the diameter of the grinding wheel is larger than that of the profiling feeler wheel, the motor rotating shaft is perpendicular to the conveying direction of a conveying belt, the motor is connected with the proximity switch, and the proximity switch is positioned in front of the cutting device and the proximity switch is positioned above the conveying belt;
the limiting device is a gas spring, one end of the gas spring is connected with the tobacco stalk bale opener, and the other end of the gas spring is connected with the motor bracket;
the cut edge of the stem bag cut by the cutting device is vertical to the cut edge of the tobacco stem bale opener, so that the cut edge of the stem bag is T-shaped;
the limiting device comprises an L-shaped folded plate and an adjustable top plate, the upper end of the L-shaped folded plate is fixedly connected with the tobacco stem bale opener, a transverse plate at the lower end of the L-shaped folded plate is provided with a plurality of mounting holes, one end of the adjustable top plate is connected with the transverse plate through a bolt, and the other end of the adjustable top plate is positioned at the front end of the transverse plate; when the motor support is abutted with the transverse plate, the free end of the motor support moves to the lowest point.
2. The automatic opening mechanism of a tobacco stem bale opener according to claim 1, wherein: the profiling feeler wheel is connected with a motor rotating shaft through a bearing.
3. The automatic opening mechanism of a tobacco stem bale opener according to claim 1, wherein: the motor is positioned at the front end of the supporting shaft.
CN201710267027.0A 2017-04-21 2017-04-21 Automatic opening mechanism of tobacco stem bale opener Active CN106986076B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710267027.0A CN106986076B (en) 2017-04-21 2017-04-21 Automatic opening mechanism of tobacco stem bale opener

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710267027.0A CN106986076B (en) 2017-04-21 2017-04-21 Automatic opening mechanism of tobacco stem bale opener

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CN106986076B true CN106986076B (en) 2024-04-09

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107697377A (en) * 2017-08-31 2018-02-16 河南中烟工业有限责任公司 A kind of offal washes stalk and unloads stalk device with automatic unpack
CN109625501A (en) * 2019-01-29 2019-04-16 杭州国辰机器人科技有限公司 A kind of U-shaped shape cutting bag-breaking device of jumbo bag

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4504183A (en) * 1981-02-14 1985-03-12 Jsk Company Ltd. Bag opening machine
US5443347A (en) * 1994-03-31 1995-08-22 Weinlader; J. Keith Bag opener
JPH09183425A (en) * 1995-12-27 1997-07-15 Japan Tobacco Inc Device for opening bag automatically
EP0912401B1 (en) * 1996-07-12 2000-06-07 Benno Gassner Feeding and metering device for rubbish sorting means
JP2002306985A (en) * 2001-04-12 2002-10-22 Miike Iron Works Co Ltd Bag breaker
CN103720028A (en) * 2014-01-10 2014-04-16 盈江县节时力贸易有限责任公司 Efficient automatic rolling and cutting device for tobacco stems
CN206797945U (en) * 2017-04-21 2017-12-26 河南中烟工业有限责任公司 A kind of offal bale opener automatic open mechanism

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4504183A (en) * 1981-02-14 1985-03-12 Jsk Company Ltd. Bag opening machine
US5443347A (en) * 1994-03-31 1995-08-22 Weinlader; J. Keith Bag opener
JPH09183425A (en) * 1995-12-27 1997-07-15 Japan Tobacco Inc Device for opening bag automatically
EP0912401B1 (en) * 1996-07-12 2000-06-07 Benno Gassner Feeding and metering device for rubbish sorting means
JP2002306985A (en) * 2001-04-12 2002-10-22 Miike Iron Works Co Ltd Bag breaker
CN103720028A (en) * 2014-01-10 2014-04-16 盈江县节时力贸易有限责任公司 Efficient automatic rolling and cutting device for tobacco stems
CN206797945U (en) * 2017-04-21 2017-12-26 河南中烟工业有限责任公司 A kind of offal bale opener automatic open mechanism

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