CN106985014B - A kind of non-contact rotary ultrasonic single grain grinding device - Google Patents

A kind of non-contact rotary ultrasonic single grain grinding device Download PDF

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Publication number
CN106985014B
CN106985014B CN201710238399.0A CN201710238399A CN106985014B CN 106985014 B CN106985014 B CN 106985014B CN 201710238399 A CN201710238399 A CN 201710238399A CN 106985014 B CN106985014 B CN 106985014B
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China
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grinding
grinding wheel
base body
magnetic core
wheel base
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CN106985014A (en
Inventor
苏宏华
陈玉荣
傅玉灿
朱传宇
张炜
徐九华
殷振
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/04Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention discloses a kind of non-contact rotary ultrasonic single grain grinding devices, including grinding machine matrix, the main shaft being arranged on grinding machine matrix and the grinding wheel base body being fixed on the main shaft, a primary side magnetic core mounting base mutually close with the grinding wheel base body is provided on the grinding machine matrix, two opposite medial surfaces are respectively equipped with annular groove on the grinding wheel base body and primary side magnetic core mounting base;It is provided with transmitting non-contact electric energy secondary coil component in the annular groove of the grinding wheel base body, transmitting non-contact electric energy primary coil component is provided in the annular groove of the primary side magnetic core mounting base;The end face of the ultrasonic transducer is provided with a mandrel, welds single abrasive particle in the other end of mandrel.The present invention vibrates abrasive wheel can be in ultrasonic vibration aided grinding process, influence of the ultrasonication to Abrasive Wear Mechanism, rate of depreciation when being ground to explore, and the influence of workpiece surface integrality provides a kind of new mode after the chip formation mechanism of material, grinding.

Description

A kind of non-contact rotary ultrasonic single grain grinding device
Technical field
The present invention relates to single grain grinding fields, and in particular to a kind of non-contact rotary ultrasonic single grain grinding Grinding wheel unit.
Background technique
With the fast development of industrial technology, ceramics are excellent with high mechanical strength, wear-resisting, high temperature resistant, corrosion-resistant etc. because of it Good characteristic, thus it is widely used in the fields such as aerospace, automobile, communication and chemical industry.Currently, due to ceramic material from Body characteristic causes its machining efficiency low, and cost is very high (50%-75% for accounting for about production cost), simultaneously as processing institute Caused workpiece surface microfissure, it is micro- broken the defects of, the strong influence service performance and reliability of part.In order to disappear Except the surface defect of Ceramic manufacturing, the processing quality and service performance of ceramic material are improved, the precision that must improve ceramic material adds Work technology.
Ultrasonic grinding technology can effectively reduce grinding as one of special processing technology, unique processing technology Grinding force when ceramic improves machined surface quality, reduces the microfissure of machined surface.In order to give ultrasonic vibration grinding ceramics material The processing method and technique of material provide theoretical foundation, need to be using the method for single abrasive particle vibration grinding to ultrasonic vibration aided grinding ceramics The mechanism of the generation and extension of Material Removal Mechanism and material surface crackle when material is studied.Currently, ultrasonic vibration list There are two ways on abrasive grain Grinding Theory: Workpiece vibration filing and tool vibration filing.Workpiece vibration filing Ultrasonic single grain grinding device is primarily adapted for use in that Workpiece structure is simple, small in size, and grinding tool size is larger and can not apply The experimental study of ultrasonic vibration, although such method can carry out the part research of ultrasonic grinding mechanism, in reality production Operating condition difference it is larger, seriously affect the practical property and authenticity of mechanism study.
Currently, in order to improve the safety and service life of electric energy transmission part in equipment, traditional contact (carbon brush With conductive collecting ring) electric energy transmission mode is gradually replaced non-contacting form, i.e., real by the electromagnetic induction of two coils The transmission of existing electric energy, such technology are applied in multiple fields such as phone charger, dust collector robots.But currently, How this contactless power transfer mode to be applied in tool vibration filing, then there is also very big problems, own Large scale ultrasonic vibration single grain grinding grinding wheel is all made of the mode of Workpiece vibration, is primarily due to single ultrasonic transducer Driving power be unable to drive entire wheel vibration, so up to the present not occurring also using contactless power transfer mode Large scale ultrasonic vibration single grain grinding grinding wheel.
Summary of the invention
The technical problem to be solved by the present invention is in view of the deficiency of the prior art, and provide a kind of for pottery The non-contact rotary ultrasonic single grain grinding grinding wheel unit of the Novel major diameter of ceramic material grinding, to surpass to ceramic material Sound assistant grinding mechanism is studied, thus for ultrasonic vibration aided grinding ceramic material industrially application provide theoretical reference with Foundation.Meanwhile in the way of transmitting non-contact electric energy being the energy converter power supply in ultrasonic vibration aided grinding grinding wheel, to improve and be The flexibility of overall security and installation that bulk cargo is set.
In order to solve the above technical problems, the technical solution adopted by the present invention is that:
A kind of non-contact rotary ultrasonic single grain grinding device, including grinding machine matrix, the master being arranged on grinding machine matrix Axis and the grinding wheel base body being fixed on the main shaft, it is characterised in that: be provided with one and the sand on the grinding machine matrix The mutually close primary side magnetic core mounting base of matrix is taken turns, two opposite sides point on the grinding wheel base body and primary side magnetic core mounting base It She You not annular groove;Transmitting non-contact electric energy secondary coil component is provided in the annular groove of the grinding wheel base body, described Transmitting non-contact electric energy primary coil component is provided in the annular groove of primary side magnetic core mounting base;The transmitting non-contact electric energy pair Sideline coil assembly includes secondary side pot magnetic core, secondary coil and solidification filler, secondary coil solidification filler installation In secondary side pot magnetic core;The transmitting non-contact electric energy primary coil component include primary side pot core, secondary coil and Solidify filler, the primary coil is installed in primary side pot magnetic core with solidification filler;The primary side magnetic core and secondary side magnetic Core end face is opposite in parallel, and the two end face relative gap is 0.5-2mm;Grinding wheel base body wheel rim end face is provided with a transducing Device mounting hole and a dynamic balancing hole, energy converter mounting hole and dynamic balancing hole it is same radially, set in energy converter mounting hole A ultrasonic transducer is set, balance weight is installed in dynamic balancing hole;It is additionally provided with cable tray in the grinding wheel base body, this is walked Line passage one end is connected to the annular groove of grinding wheel base body, which is connected to energy converter mounting hole, the pair side The lead-out wire of coil is connect through the cable tray with the ultrasonic transducer, primary coil conducting wire both ends and ultrasonic-frequency power supply Connection;The end face of the ultrasonic transducer is provided with a mandrel, single abrasive particle is set in the other end of mandrel.
It is additionally provided with the fixed briquetting of an energy converter in the energy converter mounting hole, by the fixed briquetting of the energy converter to super Sonic transducer carries out installation fixation.
The primary side magnetic core mounting base is fixedly mounted on grinder bed baffle by screw.
The ultrasonic transducer include front shroud and be sequentially sleeved on front shroud stud piezoelectric ceramic piece, electrode slice and Back shroud, front shroud are equipped with the ring flange of connection;Piezoelectric ceramic piece and electrode slice pass through the stud of front shroud and back shroud Screw thread is fixed;Mandrel is connect by screw thread with front shroud.
Main shaft forward flange and main shaft rear flange are provided on the main shaft, the grinding wheel base body is arranged before the main shaft Between flange and main shaft rear flange.
The single abrasive particle and the mandrel weld.
Grinding wheel base body material of the present invention is 45 steel, and there are two symmetrical circular hole, grinding wheels for grinding wheel base body wheel rim end face circumferencial direction Matrix medial surface is equipped with annular groove.Ultrasonic transducer is installed in the circular hole of grinding wheel base body rim end face, passes through ultrasonic transducer method Orchid is positioned, and is fixed by the fixed briquetting of energy converter to ultrasonic transducer, and by transmitting non-contact electric energy pair sideline Coil assembly provides electric energy for ultrasonic transducer.Piezoelectric patches and electrode slice by the screw in compression clamping of front shroud in back shroud with before Among cover board, single-excitation ultrasonic oval vibration energy converter energy conversion device is constituted, and provide electric energy by secondary coil for ultrasonic transducer.Mandrel The mode being connected through a screw thread is fixed on the end face of single-excitation ultrasonic oval vibration energy converter front shroud, and single abrasive particle is welded by way of soldering In the front end face of mandrel.
Large scale ultrasonic vibration single grain grinding grinding wheel of the invention carries out electricity using the method for non-contact electromagnetic induction The problems such as capable of transmitting, overcoming the serious carbon brush abrasion when transmission of traditional carbon brush electric energy, sparking electric leakage.Meanwhile the present invention is original On the body of grinding wheel, and on the basis of the rotating property of the not broken entire grinding wheel of ring, ultrasonic transducer is built in grinding wheel base body, And ultrasonic transducer end is secured the particles to using mandrel, ultrasonic transducer is rotated with grinding wheel, to carry out single to workpiece Abrasive grain ultrasonic vibration aided grinding.This large scale ultrasonic vibration single grain grinding grinding wheel, which also compensates for, keeps the generation of large scale grinding wheel super The application blank of acoustic vibration.
The present invention combines ultrasonic vibration technology with single grain grinding grinding wheel, and ultrasonic transducer is installed on grinding wheel base In vivo, and the method by rotating contactless power transfer provides electric energy for ultrasonic transducer, not only increases single unit system Safety, the also research for ultrasonic wave added single grain grinding mechanism provides method.
Detailed description of the invention
Fig. 1 is the partial schematic diagram of non-contact rotary ultrasonic single grain grinding device of the invention.
Fig. 2 is primary side magnetic core mounting base front view in the present invention.
Fig. 3 is primary side magnetic core mounting base left view in the present invention.
Fig. 4 is ultrasonic single abrasive particle grinding wheel front view in the present invention.
Fig. 5 is ultrasonic single abrasive particle grinding wheel right view in the present invention.
Fig. 6 is ultrasonic transducer front view in the present invention.
Fig. 7 is application example schematic diagram of the invention.
Figure label explanation: 1. primary side magnetic core mounting bases, 2. primary side pot cores, 3. primary coils, 4. primary side asphalt mixtures modified by epoxy resin Rouge solidifies filler, the fixed briquetting of 5. energy converters, 6. ultrasonic transducers, 7. grinding wheel base bodies, 8. secondary side pot cores, 9. secondary sidelines Circle, 10. secondary side epoxy resin cure fillers, 11. single abrasive particles, 12. mandrels, 13. front shrouds, 14. piezoelectric ceramic pieces, 15. Electrode slice, 16. back shrouds, 17. main shaft forward flanges, 18. machine tool chief axis, 19. grinder bed baffles, 20. screws, after 21. main shafts Flange, 22. workpiece, 23. ultrasonic-frequency power supplies, 24. dynamic balancing energy converters.
Specific embodiment
Hereinafter, in conjunction with attached drawing, the present invention is described further.Non-contact rotary ultrasonic single grain grinding grinding wheel dress It sets including round end and fixing end two parts.Round end mainly includes grinding wheel base body 7, is mounted on grinding wheel base body circle end face circular hole Interior ultrasonic transducer 6, secondary side pot core 8, secondary coil 9, secondary side epoxy resin cure filler 10;Fixing end is mainly wrapped Include primary side magnetic core mounting base 1, primary side pot core 2, primary coil 3 and primary side epoxy resin cure filler 4.
7 material of grinding wheel base body in round end is 45 steel, and structure is outer diameter Φ 240mm, internal diameter Φ 42mm, thickness 20mm Annulus, grinding wheel diameter direction it is symmetrical diameter be 14mm, depth 16.5mm and diameter are 18.4mm, depth two steps of 12mm Circular hole, the one side of grinding wheel base body are provided with the annular groove that depth is 15mm, width is 10mm, and step circles hole bottom surface respectively has a diameter to be The aperture of Φ 4mm is communicated with annular groove.
6 outer profile of ultrasonic transducer is cylinder, mainly includes front shroud 13 and being sequentially sleeved at 13 stud of front shroud On piezoelectric ceramic piece 14, electrode slice 15 and back shroud 16, front shroud 13 be equipped with connection ring flange.14 He of piezoelectric ceramic piece Electrode slice 17 is fixed by the screw thread of the stud and back shroud 16 of front shroud 13;Mandrel 12 passes through screw thread and front shroud 13 It connects, single abrasive particle 11 is then welded in the front end of mandrel 12 by way of soldering;Wherein 14 material of piezoelectric ceramic piece is PZT-8, Size are as follows: Φ 10 × Φ, 5 × 2mm, the piece number of piezoelectric ceramic piece 14 are 2.
When ultrasonic transducer 6 being packed into the step circular hole of 7 end face of grinding wheel base body, it will first be welded with the mandrel of single abrasive particle 11 12 are installed on the front end of ultrasonic transducer 6, then the ultrasonic transducer 6 equipped with mandrel is packed into the step circles of 7 end face of grinding wheel base body In hole, and briquetting 5 is fixed with energy converter and is fixedly installed in stepped hole.
Secondary 8 structure of side pot core is the annulus of 128 × Φ of Φ, 72 × 10.5mm, is provided with 125 × Φ of Φ in a side end face The annular groove of 75 × 8.5mm is bored there are two the circular hole that diameter is Φ 4mm on periphery in diametrical direction, is communicated with annular groove. Secondary side pot core 8 is installed by way of bonding to the annular groove of grinding wheel base body 7, and the pair side pot core 8 in assembly Two holes and 7 interior diameter of grinding wheel base body be Φ 4mm aperture face, as connection single-excitation ultrasonic oval vibration energy converter 6 and secondary coil 9 Conducting wire interface channel.
Secondary coil 9 is formed by the cotton-covered wire coiling of 25*0.1mm, electric energy is provided for ultrasonic transducer 6, by ultrasonic transduction The number of turns of former and deputy sideline circle is calculated in the maximum power of device.The secondary coil 9 that coiling is completed is packed into secondary side pot core 8 In the annular groove of side end face, winding wiring is connected with the terminals of ultrasonic transducer 6, and is filled with secondary side epoxy resin cure Agent 10 is by 9 cure package of secondary coil.
1 structure of primary side magnetic core mounting base is annular convex platform, is provided with and structure size on 7 end face of grinding wheel base body on raised head face Identical annular groove, boss side surfaces are drilled with the circular hole of diameter of phi 8mm;Entire fixed plate passes through screw by four holes of its rim 20 are fixedly mounted on grinder bed baffle 19, parallel with grinding wheel base body 7 opposite, and the distance of the two magnetic core end face is 0.5-2mm.
Primary side pot core 2 its material, structure size are identical as secondary side pot core 8, and which is not described herein again, unlike Only one diameter is the circular hole of Φ 4mm, the circular hole phase with the boss side surfaces Φ 8mm of primary side magnetic core mounting base 1 on its periphery It is right, it is 3 line supplying channels of primary coil as ultrasonic-frequency power supply 23.Primary side pot core 2 is same to be installed by the way of bonding To the annular groove of primary side magnetic core mounting base 1.
Line footpath, the number of turns of primary coil 3 are identical as secondary coil 9.The primary coil 3 that coiling is completed utilizes primary side asphalt mixtures modified by epoxy resin Rouge solidifies filler 4 will be in the annular groove of its cure package to primary side pot core 2.
When operation, as shown in connection with fig. 7, main axis drives grinding wheel to be based on 7 rotations;Ultrasonic-frequency power supply 25 and 3 phase of primary coil Even, when ultrasonic-frequency power supply 23 exports electric signal, it is based on electromagnetic induction effect, the alternating magnetic field that primary coil 3 generates makes grinding wheel base Secondary coil 9 in body 7 produces electricl energy, and by wire transmission to ultrasonic transducer 6, ultrasonic transducer 6 is imitated due to inverse piezoelectricity It answers, generates longitudinal ultrasonic vibration, and the single abrasive particle on grinding wheel mandrel is driven to generate ultrasonic vibration, in combination with turning for grinding wheel It is dynamic that ultrasonic vibrating machining is carried out to workpiece 22.

Claims (5)

1. a kind of non-contact rotary ultrasonic single grain grinding device, including grinding machine matrix, the main shaft being arranged on grinding machine matrix And it is fixed on the grinding wheel base body on the main shaft, it is characterised in that: be provided with one and the grinding wheel on the grinding machine matrix The mutually close primary side magnetic core mounting base of matrix, two opposite sides difference on the grinding wheel base body and primary side magnetic core mounting base Equipped with annular groove;Transmitting non-contact electric energy secondary coil component is provided in the annular groove of the grinding wheel base body, in the original Transmitting non-contact electric energy primary coil component is provided in the annular groove of side magnetic core mounting base;Transmitting non-contact electric energy pair side Coil block includes that secondary side pot magnetic core, secondary coil and solidification filler, the secondary coil are installed on solidification filler In secondary side pot magnetic core;The transmitting non-contact electric energy primary coil component includes primary side pot core, primary coil and consolidates Change filler, the primary coil is installed in primary side pot magnetic core with solidification filler;The primary side pot core and secondary side Pot core end face is opposite in parallel, and the two end face relative gap is 0.5-2mm;Grinding wheel base body wheel rim end face is provided with one A energy converter mounting hole and a dynamic balancing hole, energy converter mounting hole and dynamic balancing hole it is same radially, installed in energy converter One ultrasonic transducer is set in hole, balance weight is installed in dynamic balancing hole;It is logical that cabling is additionally provided in the grinding wheel base body Road, the cable tray one end are connected to the annular groove of grinding wheel base body, which is connected to energy converter mounting hole, institute The lead-out wire for stating secondary coil is connect through the cable tray with the ultrasonic transducer, primary coil conducting wire both ends and super The connection of acoustic-electric source;The end face of the ultrasonic transducer is provided with a mandrel, single abrasive particle is set in the other end of mandrel;It is described Ultrasonic transducer includes front shroud and the piezoelectric ceramic piece, electrode slice and the back shroud that are sequentially sleeved on front shroud stud, front cover Plate is equipped with the ring flange of connection;Piezoelectric ceramic piece and electrode slice are compressed solid by the stud of front shroud and the screw thread of back shroud It is fixed;Mandrel is connect by screw thread with front shroud.
2. a kind of non-contact rotary ultrasonic single grain grinding device according to claim 1, it is characterised in that: described Energy converter mounting hole is additionally provided with the fixed briquetting of an energy converter, is pacified by the fixed briquetting of the energy converter to ultrasonic transducer Dress is fixed.
3. a kind of non-contact rotary ultrasonic single grain grinding device according to claim 1, it is characterised in that: the original Side magnetic core mounting base is fixedly mounted on grinder bed baffle by screw.
4. any a kind of non-contact rotary ultrasonic single grain grinding device according to claim 1, it is characterised in that: Main shaft forward flange and main shaft rear flange are provided on the main shaft, the grinding wheel base body is arranged in the main shaft forward flange and main shaft Between rear flange.
5. according to a kind of any non-contact rotary ultrasonic single grain grinding device of claim 4, it is characterised in that: institute It states single abrasive particle and the mandrel welds.
CN201710238399.0A 2017-04-13 2017-04-13 A kind of non-contact rotary ultrasonic single grain grinding device Active CN106985014B (en)

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CN201710238399.0A CN106985014B (en) 2017-04-13 2017-04-13 A kind of non-contact rotary ultrasonic single grain grinding device

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Application Number Priority Date Filing Date Title
CN201710238399.0A CN106985014B (en) 2017-04-13 2017-04-13 A kind of non-contact rotary ultrasonic single grain grinding device

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CN106985014B true CN106985014B (en) 2019-02-22

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5139720B2 (en) * 2007-06-05 2013-02-06 株式会社ディスコ Cutting equipment
JP2009291929A (en) * 2008-06-02 2009-12-17 Kazumasa Onishi Disk-like blade and cutter
CN203109722U (en) * 2013-03-20 2013-08-07 河南职业技术学院 Supersonic vibration internal grinding device
CN105171131A (en) * 2015-08-15 2015-12-23 宇环数控机床股份有限公司 Rotary ultrasonic machining device based on non-contact energy transfer
CN106493648A (en) * 2016-12-13 2017-03-15 华侨大学 A kind of radial ultrasonic vibration auxiliary cup emery wheel and its using method

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