CN106984550A - A kind of automatic sorting device and method - Google Patents
A kind of automatic sorting device and method Download PDFInfo
- Publication number
- CN106984550A CN106984550A CN201710356610.9A CN201710356610A CN106984550A CN 106984550 A CN106984550 A CN 106984550A CN 201710356610 A CN201710356610 A CN 201710356610A CN 106984550 A CN106984550 A CN 106984550A
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- sorting
- sorting device
- drive
- automatic sorting
- combination
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 238000001514 detection method Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 4
- 230000005622 photoelectricity Effects 0.000 claims description 3
- 238000005299 abrasion Methods 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/18—Devices or arrangements for indicating destination, e.g. by code marks
Landscapes
- Discharge Of Articles From Conveyors (AREA)
- Sorting Of Articles (AREA)
Abstract
A kind of automatic sorting device and method, belong to Express Logistics machinery equipment field, including frame and longitudinal transmission mechanism, also include being installed on below longitudinal transmission mechanism and orthogonal horizontal mechanism for sorting, longitudinal transmission mechanism is installed on above the frame, including ball module band, reducing motor, synchronizing wheel, timing belt, drive sprocket is combined, driven sprocket is combined, support roller is combined and tensioning apparatus, the horizontal mechanism for sorting includes horizontal frame, cross drive belt, servomotor, drive roll and driven roller, using the sorting equipment and its method for sorting, plant area space is small, it is simple in construction, convenient disassembly, extension combination is simple and convenient, conveyer belt is small to packaging abrasion, conveniently moving is smooth.
Description
Technical field
The present invention relates to automatic sorting device, more particularly to a kind of automatic sorting device and method.
Background technology
At present, in the sort operation wrapped up in the prior art, substantial amounts of manpower is consumed, it is one that cost of labor is high
The problem of individual urgent need to resolve.Many automatic sorting apparatus are currently there are, but these automatic sorting apparatus have knot
Structure is complicated, and volume is big, the problem of high equipment cost, and the corresponding cost recovery cycle is long.Further, since of the prior art automatic
Sorting device is complicated, volume is big, floor space is big, is unfavorable for popularization, and plant maintenance component difficulty is big, cost is high,
And the difficult cost of device upgrade transformation is high, general conveyer belt is big and mobile difficult to sorting thing packaging abrasion, and market
Upper laterally sorting is promoted using cylinder, and structure space-consuming is big, and common conveyer belt has a power failure or midway disorderly closedown, is passing
The big part sorting thing taken is difficult to move away.
The content of the invention
To solve with above-mentioned technical deficiency, a kind of automatic sorting device of the invention and method, the sorting equipment take up an area empty
Between small, simple in construction, convenient disassembly, extension combination it is simple and convenient, conveyer belt to packaging abrasion it is small, conveniently moving is smooth.
To achieve the above object, technical scheme is as follows：
A kind of automatic sorting device, including frame and longitudinal transmission mechanism, it is characterised in that also described vertical including being installed on
To transmission mechanism lower section and orthogonal horizontal mechanism for sorting.
Further, longitudinal transmission mechanism is installed on above the frame, including ball module band, reducing motor,
Synchronizing wheel, timing belt, drive sprocket combination, driven sprocket combination, support roller combination and tensioning apparatus, the driven sprocket combination point
The stands longitudinal two ends are not installed on, and the drive sprocket combination is installed on one of them described driven sprocket combination lower section,
The drive sprocket combination lower section is provided with the reducing motor, and the reducing motor is provided with the synchronizing wheel, the deceleration
Motor drives the drive sprocket combination to rotate by the timing belt being installed in the synchronizing wheel, the ball module band
Around drive sprocket combination and driven sprocket combination, the drive sprocket combination drives the ball module band to turn
It is dynamic.
Further, the support roller combination is arranged at below the ball module band.
Further, the frame two ends are arranged at for adjusting the elastic tensioning apparatus of the ball module band
The lower section of the driven sprocket combination.
Further, the ball module band includes Universal caster module, and the Universal caster module includes spherical ball,
The horizontal mechanism for sorting drives the spherical ball lateral rotation.
Further, the horizontal mechanism for sorting includes horizontal frame, cross drive belt, servomotor, drive roll
And driven roller, the drive roll and the driven roller are installed on the two ends of horizontal frame, the cross drive strap lug
The drive roll and the driven roller are around in, the servomotor drives the drive roll to rotate, the drive roll
The cross drive belt is driven to rotate, the cross drive belt, which is rotated, drives the spherical ball to rotate.
Further, bottom shrouding is installed below longitudinal transmission mechanism, two sides are provided with side shrouding, described
Transparent dismountable inspection windows are provided with the shrouding of side.
Further, during automatic sorting device also electrically connects central processing unit, PLC, scanner, the scanner and is described
Central processor is electrically connected, and the central processing unit electrically connects with the PLC, the PLC respectively with the reducing motor and servo
Motor is electrically connected.
A kind of method for sorting of automatic sorting device：
Step 1: starting the automatic sorting device；
Step 2: setting the velocity of rotation of the ball module band and the cross drive belt；
Step 3: the scanner scanning is sorted the bar code information of thing, and transmit information to central processing unit；
Step 4: main line central processing unit, exchanges after bar code information with client database after obtaining bar code information, learns
Purpose sorts mouth, line of engagement body sensor, detection object length, calculate with sorting mouth distance, main line central processing unit is by data
Calculate, draw the rotation direction and run time of purpose sorting mouth and cross drive belt, and send horizontal sorter in good time
Structure control section；
Step 5: horizontal mechanism for sorting control section is obtained after execution information, horizontal mechanism for sorting is operated goods sorting
Mouth is sorted to correspondence, coordinates the other detection photoelectricity of transmission line, whether judgment object is successfully sorted, and is given in alternating interface between man and computer
Go out corresponding information；
Step 6: being sorted thing is sorted to purpose sorting mouth.
Beneficial effects of the present invention：
1. longitudinal conveyer belt of the present invention uses Universal caster module, small to the friction that is sorted article, transmission is along string；
2. horizontal mechanism for sorting, the rolling of cross drive belt drive Universal caster module are set below longitudinal transmission mechanism
Pearl rotates, so that sorting thing is laterally moved on to purpose sorting mouth, simpler using this apparatus structure, the solid space of occupancy is more
It is small.
3. longitudinal transmission mechanism uses Universal caster, frictional resistance is small during transverse shifting, the mobile smooth saving time.
4. horizontal mechanism for sorting uses servomotor, laterally during sorting, cross drive belt can be revolved with positive and negative both direction
Turn, longitudinal transmission mechanism both sides can set sorting mouth simultaneously, reduce the length of sorting equipment, save floor space.
5. the sorting equipment, simple in construction, convenient disassembly, extension combination is simple and convenient, it is necessary to when increasing sorting equipment, only
Increase the length of ball module band, and increase the horizontal mechanism for sorting of respective numbers.
Brief description of the drawings
Fig. 1 is the overall structure diagram of automatic sorting device；
Fig. 2 is longitudinal transmission mechanism structural representation of automatic sorting device；
Fig. 3 is the partial structural diagram of automatic sorting device；
Fig. 4 is the horizontal mechanism for sorting structural representation of automatic sorting device；
Fig. 5 is the structural representation of Universal caster module.
Reference
1- frames, 11- bottoms shrouding, 12- sides shrouding, 121- inspection windows, 13- supporting plates, 2- longitudinal directions transmission mechanism,
21- ball module bands, 22- reducing motors, 23- synchronizing wheels, 24- timing belts, the combination of 25- drive sprockets, 26- driven sprocket groups
Close, the combination of 27- support rollers, 28- tensioning apparatus, 211- Universal caster modules, 2111- spherical balls, 3- transverse direction mechanism for sorting, 31-
Horizontal frame, 32- cross drive belts, 33- servomotors, 34- drive rolls, 35- driven rollers, 4- sorting mouths.
Embodiment
In order that technical problem solved by the invention, technical scheme and beneficial effect are more clearly understood, below in conjunction with
Embodiment, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only to explain
The present invention, is not intended to limit the present invention.
It should be appreciated that in the description of the invention, the orientation or position relationship of the instruction such as term "left", "right" are base
In orientation shown in the drawings or position relationship, the description present invention is for only for ease of, rather than require that the present invention must be with specific
Azimuth configuration and operation, therefore be not considered as limiting the invention.
As shown in figures 1 and 3, a kind of automatic sorting device, including frame 1 and longitudinal transmission mechanism 2, in addition to be installed on
Longitudinal lower section of transmission mechanism 2 and orthogonal horizontal mechanism for sorting 3.
As shown in Figures 1 to 4, longitudinal transmission mechanism 2 is installed on the top of frame 1, including ball module band 21, reducing motor
22nd, synchronizing wheel 23, timing belt 24, drive sprocket combination 25, driven sprocket combination 26, support roller combination 27 and tensioning apparatus 28, from
Movable sprocket combination 26 is respectively arranged in the longitudinal two ends of frame 1, and drive sprocket combination 25 is installed on one of driven sprocket combination
26 lower sections, the lower section of drive sprocket combination 25 is provided with reducing motor 22, and reducing motor 22 is provided with synchronizing wheel 23, reducing motor 22
Drive sprocket combination 25 is driven to rotate by the timing belt 24 being installed in synchronizing wheel 23, ball module band 21 is around drive sprocket
Combination 25 and driven sprocket combination 26, drive sprocket combination 25 drive ball module band 21 to rotate, and support roller combination 27 is arranged at rolling
The lower section of pearl module band 21, for holding up the middle part of ball module band 21；The tensioning dress elastic for adjusting ball module band 21
Put the lower section of the 28 driven sprocket combinations 26 for being arranged at the two ends of frame 1.Preferential, longitudinal lower section of transmission mechanism 2 is provided with bottom
Shrouding 11, two sides, which are provided with side shrouding 12, side shrouding 12, is provided with transparent dismountable inspection windows 121, horizontal
Supporting plate 13 is additionally provided between the neutral gear of mechanism for sorting 3, supporting plate 13 is removed when needing and increasing sorting mouth 4, laterally sorting is installed
Mechanism 3.
As shown in Figures 3 and 5, ball module band 21 includes Universal caster module 211, and Universal caster module 211 includes spherical
Ball 2111, horizontal mechanism for sorting 3 drives the lateral rotation of spherical ball 2111.
As shown in Fig. 3 to 5, horizontal mechanism for sorting 3 includes horizontal frame 31, cross drive belt 32, servomotor 33, master
Dynamic roller 34 and driven roller 35, drive roll 34 and driven roller 35 are installed on the two ends of horizontal frame 31, cross drive skin
Band 32 is surrounded on drive roll 34 and driven roller 35, and servomotor 33 drives drive roll 34 to rotate, and drive roll 34 drives
Cross drive belt 32 is rotated, and cross drive belt 32, which is rotated, drives spherical ball 2111 to rotate.One horizontal 3 pairs of mechanism for sorting
Each sorting mouth 4 of the right and left should be set.
It is preferred that, automatic sorting device also electrically connects peripheral apparatus central processing unit, PLC, scanner, scanner and center
Processor is electrically connected, and central processing unit is electrically connected with PLC, and PLC is electrically connected with reducing motor 22 and servomotor 33 respectively.
A kind of method for sorting of automatic sorting device：
Step 1: starting the automatic sorting device；
Step 2: the velocity of rotation of setting ball module band 21 and cross drive belt 32；
Step 3: scanner scanning is sorted the bar code information of thing, and transmit information to central processing unit；
Step 4: main line central processing unit, exchanges after bar code information with client database after obtaining bar code information, learns
Purpose sorts mouth 4, line of engagement body sensor, detection object length, calculate with the sorting distance of mouth 4, main line central processing unit is by number
According to calculating, the rotation direction and run time of purpose sorting mouth 4 and cross drive belt 32 are drawn, and sends horizontal point in good time
Pick the control section of mechanism 3；
Step 5: the horizontal control section of mechanism for sorting 3 is obtained after execution information, horizontal mechanism for sorting 3 is operated goods point
Pick to correspondence and sort mouth 4, coordinate the other detection photoelectricity of transmission line, whether judgment object is successfully sorted, and in human-computer exchange circle
Face provides corresponding information；
Step 6: being sorted thing is sorted to purpose sorting mouth 4.
The upper only presently preferred embodiments of the present invention, is not intended to limit the invention, therefore, as long as with this hair
Any modifications, equivalent substitutions and improvements that bright specification and accompanying drawing content are made etc., should be included in protection scope of the present invention
Within.
Claims (9)
1. a kind of automatic sorting device, including frame and longitudinal transmission mechanism, it is characterised in that also including being installed on the longitudinal direction
Transmission mechanism lower section and orthogonal horizontal mechanism for sorting.
2. automatic sorting device according to claim 1, it is characterised in that longitudinal transmission mechanism is installed on the machine
Above frame, including the combination of ball module band, reducing motor, synchronizing wheel, timing belt, drive sprocket, driven sprocket combination, support roller group
Close and tensioning apparatus, the driven sprocket combination is respectively arranged in the stands longitudinal two ends, the drive sprocket combination is installed
In one of them driven sprocket combination lower section, the drive sprocket combination lower section is provided with the reducing motor, described to subtract
Speed motor is provided with the synchronizing wheel, and the reducing motor is driven described by the timing belt being installed in the synchronizing wheel
Drive sprocket combination is rotated, and the ball module band is described to drive around drive sprocket combination and driven sprocket combination
Movable sprocket combination drives the ball module band to rotate.
3. automatic sorting device according to claim 2, it is characterised in that the support roller combination is arranged at the ball mould
Group band lower section.
4. automatic sorting device according to claim 2, it is characterised in that elastic for adjusting the ball module band
The tensioning apparatus is arranged at the lower section of the driven sprocket combination at the frame two ends.
5. automatic sorting device according to claim 2, it is characterised in that the ball module band includes Universal caster mould
Block, the Universal caster module includes spherical ball, and the horizontal mechanism for sorting drives the spherical ball lateral rotation.
6. automatic sorting device according to claim 2, it is characterised in that the horizontal mechanism for sorting include horizontal frame,
Cross drive belt, servomotor, drive roll and driven roller, the drive roll and the driven roller are installed on transverse direction
The two ends of frame, the cross drive belt is surrounded on the drive roll and the driven roller, and the servomotor drives
The drive roll is rotated, and the drive roll drives the cross drive belt to rotate, the cross drive belt rotational band
The dynamic spherical ball is rotated.
7. automatic sorting device according to claim 2, it is characterised in that be provided with bottom below longitudinal transmission mechanism
Portion's shrouding, two sides are provided with side shrouding, the side shrouding and are provided with transparent dismountable inspection windows.
8. automatic sorting device according to claim 6, it is characterised in that also electrically connect central processing unit, PLC, scanning
Instrument, the scanner are electrically connected with the central processing unit, and the central processing unit is electrically connected with the PLC, the PLC difference
Electrically connected with the reducing motor and servomotor.
9. the method for sorting of automatic sorting device described in a kind of claim 1 to 8, it is characterised in that：
Step 1: starting the automatic sorting device；
Step 2: setting the velocity of rotation of the ball module band and the cross drive belt；
Step 3: the scanner scanning is sorted the bar code information of thing, and transmit information to central processing unit；
Step 4: main line central processing unit, exchanges after bar code information with client database after obtaining bar code information, learns purpose
Mouth is sorted, and line of engagement body sensor, detection object length calculates and data calculated with sorting mouth distance, main line central processing unit,
The rotation direction and run time of purpose sorting mouth and cross drive belt are drawn, and sends horizontal mechanism for sorting control in good time
Part；
Step 5: horizontal mechanism for sorting control section is obtained after execution information, horizontal mechanism for sorting operating is by goods sorting to right
Mouth should be sorted, coordinates the other detection photoelectricity of transmission line, whether judgment object is successfully sorted, and provides phase in alternating interface between man and computer
Answer information；
Step 6: being sorted thing is sorted to purpose sorting mouth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710356610.9A CN106984550A (en) | 2017-05-19 | 2017-05-19 | A kind of automatic sorting device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710356610.9A CN106984550A (en) | 2017-05-19 | 2017-05-19 | A kind of automatic sorting device and method |
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| Publication Number | Publication Date |
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| CN106984550A true CN106984550A (en) | 2017-07-28 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710356610.9A Pending CN106984550A (en) | 2017-05-19 | 2017-05-19 | A kind of automatic sorting device and method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108855956A (en) * | 2018-08-03 | 2018-11-23 | 深圳路辉物流设备有限公司 | Magnetic tooth transmission mechanism, magnetic tooth high-speed diverter and sorting equipment |
| CN109396050A (en) * | 2018-11-06 | 2019-03-01 | 顺丰科技有限公司 | Sorting equipment |
| CN109894374A (en) * | 2019-03-14 | 2019-06-18 | 苏州紫宏智能物流装备系统有限公司 | A kind of energy ball automatic sorting device and application method easy to use |
| WO2020211575A1 (en) * | 2019-04-17 | 2020-10-22 | 北京京东乾石科技有限公司 | Sorter |
| WO2020220844A1 (en) * | 2019-04-29 | 2020-11-05 | 北京京东乾石科技有限公司 | Sorting system |
| CN114798505A (en) * | 2022-04-21 | 2022-07-29 | 无锡比益特科技有限公司 | Cargo sorting device capable of achieving self-adaptive adjustment of cargo pose |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108855956A (en) * | 2018-08-03 | 2018-11-23 | 深圳路辉物流设备有限公司 | Magnetic tooth transmission mechanism, magnetic tooth high-speed diverter and sorting equipment |
| CN108855956B (en) * | 2018-08-03 | 2024-04-09 | 深圳路辉物流设备有限公司 | Magnetic tooth transmission mechanism, magnetic tooth high-speed shunt and sorting device |
| CN109396050A (en) * | 2018-11-06 | 2019-03-01 | 顺丰科技有限公司 | Sorting equipment |
| CN109396050B (en) * | 2018-11-06 | 2024-02-02 | 顺丰科技有限公司 | Sorting device |
| CN109894374A (en) * | 2019-03-14 | 2019-06-18 | 苏州紫宏智能物流装备系统有限公司 | A kind of energy ball automatic sorting device and application method easy to use |
| WO2020211575A1 (en) * | 2019-04-17 | 2020-10-22 | 北京京东乾石科技有限公司 | Sorter |
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| US11779960B2 (en) | 2019-04-29 | 2023-10-10 | Beijing Jingdong Qianshi Technology Co., Ltd. | Sorting system |
| CN114798505A (en) * | 2022-04-21 | 2022-07-29 | 无锡比益特科技有限公司 | Cargo sorting device capable of achieving self-adaptive adjustment of cargo pose |
| CN114798505B (en) * | 2022-04-21 | 2024-02-20 | 无锡比益特科技有限公司 | Cargo sorting device capable of realizing cargo pose self-adaptive adjustment |
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Application publication date: 20170728 |