Carry on the back alum gate line printing slurry and preparation method thereof and solar battery
Technical field
The present invention relates to area of solar cell more particularly to a kind of back alum gate line printing slurry and above-mentioned back aluminium
The grid line printing preparation method of slurry, using solar battery made of above-mentioned back alum gate line printing slurry.
Background technique
Solar cell power generation is that solar energy is converted into electric energy using solar battery, since it is green ring
Product is protected, environmental pollution will not be caused, and be renewable resource, so in the case of current energy shortage, solar-electricity
Pond is a kind of new energy for having broad based growth future.
Along with shooting up for solar photovoltaic industry, the demand to electric slurry will also increase sharply, especially high
The thick-film electronic aluminium paste of warm slug type is the main slurry that current electrode of solar battery uses, and the following thick-film electronic slurry produces
The market demand of product will be growing.
Aluminium paste is made of aluminium powder, glass powder, organic bond and additive etc..Wherein aluminium powder is conductive phase, organic viscous
Mixture makes the solid powders such as the aluminium powder in aluminium paste, glass powder, additive be uniformly dispersed, glass powder is as nothing as a kind of carrier
Machine adhesive softens and is melted under firing temperature, so that aluminium layer and silicon wafer is had sufficiently strong adhesion-tight degree, forms good Europe
Nurse contact.In the manufacturing process of conventional solar battery, when printing, makes aluminium paste slurry be spread evenly across silicon chip back side, and guarantees
Aluminium powder and glass powder are attached on silicon wafer after dry and do not fall off, be carbonized after sintering, leave glass by the consistency of print thickness
Glass powder bonds aluminium film and silicon substrate.Preferable organic adhesive composition will not only have the solid powder ingredient in aluminium paste
Good dispersibility, and in printing process there can be no sticky net, figure is imperfect, in uneven thickness phenomena such as, after dry
The adhesion strength for needing that there is solid powder.
With the research and development and volume production of high performance solar batteries, the requirement to aluminium paste function is also constantly changing.Applicant grinds
The p-type PERC double-sided solar battery for having sent out a kind of brand new replaces the complete of conventional solar battery with back alum gate line printing
Back surface field printing, makes the back side of solar battery that can also receive the energy of sunlight, improves the whole photoelectric conversion efficiency of battery.
Back alum gate line printing for p-type PERC double-side cell, needs aluminium paste to have higher viscosity, so that alum gate line has good height
Wide ratio improves battery to the absorptivity of sunlight.Since the area that alum gate is contacted with cell backside is less, battery certainly will be increased
Resistance influences the photoelectric conversion efficiency of battery.Therefore, it is necessary to research and develop a kind of back alum gate that suitable p-type PERC double-side cell uses
Line aluminium paste.
Summary of the invention
Technical problem to be solved by the present invention lies in, a kind of back alum gate line printing slurry is provided, it is both with higher
Viscosity so that the alum gate line that printing obtains has good depth-width ratio, and can reduce the resistance of battery, improve the photoelectricity of battery
Transfer efficiency.
The technical problems to be solved by the invention also reside in, and provide a kind of preparation side of above-mentioned back alum gate line printing slurry
Method.
The technical problems to be solved by the invention also reside in, and provide a kind of above-mentioned back alum gate line printing of use and are made of slurry
P-type PERC double-sided solar battery.
In order to solve the above-mentioned technical problems, the present invention provides a kind of back alum gate line printing slurries, by following with weight
The raw material of amount part meter is made:
75-95 parts of aluminium powder, 2-8 parts of lead-free glass powder, 5-23 parts of organic carrier;
Wherein, the aluminium powder is purity > 99.0%, 1-5 μm of ball aluminum powder;
The organic carrier contains 20-75% butyl carbitol and 25-80% butyl carbitol acetate;
The lead-free glass powder includes: ZnO 20-60%, Bi2O310-45%, H2B2O410-30%, BaCO3 15-
20%, SiO20.5-3.5%, CaCO30.5-3%, Al2O30.5-2.5%, MoO 1-8%, BeO 1-5%;
The viscosity of the slurry is 40~120Pa.s.
As the preferred embodiment of above scheme, the organic carrier contains 30-65% butyl carbitol and 35-70% butyl
Carbitol acetate;
The lead-free glass powder includes: ZnO 20-50%, Bi2O310-40%, H2B2O410-25%, BaCO3 15-
18%, SiO20.5-3%, CaCO30.5-2%, Al2O30.5-2%, MoO 1-5%, BeO 1-3%.
As the preferred embodiment of above scheme, the aluminium powder is purity > 99.9%, 1-3 μm of ball aluminum powder.As upper
The preferred embodiment of scheme is stated, the viscosity of the slurry is 80~120Pa.s.
A kind of back alum gate line printing preparation method of slurry, comprising:
Lead-free glass powder and aluminium powder are added in organic carrier by formula, and with dispensing implement with 500-1000rpm points
It dissipates and continues 1-3h;
Mixed liquor after dispersion is rolled to fineness≤20 μm with grinder, the aluminium paste that viscosity is 40~120Pa.s.
Correspondingly, invention additionally discloses a kind of p-type PERC double-sided solar battery, including carry on the back silver-colored main grid, alum gate line, the back side
Passivation layer, P-type silicon, N-type emitter, front passivation layer and positive silver electrode, the backside passivation layer are formed after laser slotting
At least 1 group of laser slotting unit is arranged in each laser slotting area for several laser slotting areas disposed in parallel;Alum gate line and swash
Light slotted zones are arranged in a one-to-one correspondence, and the alum gate line is connected by laser slotting area with P-type silicon, the alum gate line and the silver-colored main grid of back
Vertical connection;
The alum gate line is made of the described in any item slurries of claim 1-4.
As the preferred embodiment of above scheme, the alum gate line is parallel with laser slotting area,
At least 2 groups of laser slotting units, two adjacent groups laser slotting list disposed in parallel are set in each laser slotting area
Spacing between member is 5-300 μm;
The width in the laser slotting area is 10-500 μm;The width of alum gate line below laser slotting area, which is greater than, to swash
The width of light slotted zones, the width of alum gate line are 30-550 μm.
As the preferred embodiment of above scheme, the alum gate line is vertical with laser slotting area,
Spacing between the laser slotting unit is 0.5-50mm.
As the preferred embodiment of above scheme, the pattern of the laser slotting unit is lines, circle, ellipse, triangle
It is shape, quadrangle, pentagon, hexagon, cross or star-shaped.
As the preferred embodiment of above scheme, the pattern of the laser slotting unit is a continuous straight line or multiple lines
The dotted line of Duan Zucheng;
When the pattern of the laser slotting unit is the dotted line of multiple line segments composition, the length of the line segment is identical or not
Together.
The invention has the following beneficial effects:
Aluminium paste of the invention by three kinds of material compositions, by adjusting aluminium powder, lead-free glass powder and organic carrier it is specific at
Point and raw material proportioning, obtain higher viscosity, so that the obtained alum gate line of printing has good depth-width ratio, silicon wafer generation is stuck up
Bent degree is extremely low, facilitates printing alum gate line, improves printing quality, reduces printing difficulty and bad product rate.Moreover, it also has
Excellent ohm contact performance reduces the resistance of battery, improves the photoelectric conversion efficiency of battery.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of p-type PERC double-sided solar battery;
Fig. 2 is the structure schematic diagram of p-type PERC double-sided solar battery.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with attached drawing
Step ground detailed description.
Applicant has developed a kind of completely new p-type PERC double-sided solar battery, is replaced with back alum gate line printing conventional
The full back surface field of solar battery is printed, and is made the back side of solar battery that can also receive the energy of sunlight, is improved the whole of battery
Body photoelectric conversion efficiency.But the back alum gate line of p-type PERC double-side cell is printed, it needs aluminium paste to have higher viscosity, makes
Obtaining alum gate line has good depth-width ratio, improves battery to the absorptivity of sunlight.The face contacted due to alum gate with cell backside
Product is less, certainly will increase the resistance of battery, influence the photoelectric conversion efficiency of battery.Therefore, it is necessary to research and develop a kind of suitable p-type PERC
The back alum gate line aluminium paste that double-side cell uses, existing aluminium paste are not able to satisfy its requirement.
For this purpose, being made the present invention provides a kind of back alum gate line printing slurry of following raw materials in parts by weight:
75-95 parts of aluminium powder, 2-8 parts of lead-free glass powder, 5-23 parts of organic carrier.
Wherein, the aluminium powder is purity > 99.0%, 1-5 μm of ball aluminum powder.Aluminium powder has micron-sized partial size, can
To be the mixture of the aluminium powder with two or more different-grain diameters.Preferably, the aluminium powder includes 1-2 μm of 10-20%
Ball aluminum powder, 4-5 μm of the ball aluminum powder of 30-50% and remaining 2-4 μm of ball aluminum powder, the ball aluminum powder of different-grain diameter are mixed
Collocation is closed, impressionability and physical attachment intensity can be improved, and reduces the internal resistance (intrinsic resistance) of electrode simultaneously.
The organic carrier contains 20-75% butyl carbitol and 25-80% butyl carbitol acetate.Existing aluminium paste
Organic carrier uses the mixture of many kinds of substance composition, but the present invention is not suitable for using existing organic carrier formula, otherwise
The viscosity that will affect aluminium paste causes alum gate width too wide, and shading-area is too big, and the photoelectric conversion efficiency of battery is low.
The lead-free glass powder includes: ZnO 20-60%, Bi2O310-45%, H2B2O410-30%, BaCO3 15-
20%, SiO20.5-3.5%, CaCO30.5-3%, Al2O30.5-2.5%, MoO 1-8%, BeO 1-5%.Existing aluminium paste
Lead-free glass powder generally only contains 2-5 kind ingredient, but lead-free glass powder of the invention contains 9 kinds of ingredients, can be effective
Cooperate well with above-mentioned specific organic carrier and aluminium powder, three generates synergistic effect, so that the viscosity of slurry finished product reaches
40~120Pa.s obtains higher viscosity, so that the alum gate line that printing obtains has good depth-width ratio, facilitates printing aluminium
Grid line improves printing quality, reduces printing difficulty and bad product rate.Moreover, it also has excellent ohm contact performance, reduce
The resistance of battery improves the photoelectric conversion efficiency of battery.
More preferably, the organic carrier contains 30-65% butyl carbitol and 35-70% butyl carbitol acetate;Institute
Stating lead-free glass powder includes: ZnO 20-50%, Bi2O310-40%, H2B2O410-25%, BaCO315-18%, SiO20.5-
3%, CaCO30.5-2%, Al2O30.5-2%, MoO 1-5%, BeO 1-3%;The aluminium powder be purity > 99.9%, 1-3 μm
Ball aluminum powder;The viscosity of the slurry is 80~120Pa.s.The aluminium powder includes 1-1.5 μm of the spherical aluminum of 10-20%
2-3 μm of the ball aluminum powder and remaining 1.5-2 μm of ball aluminum powder of powder, 30-50%.
It should be noted that above-mentioned % refers to weight percent.
Correspondingly, the present invention also provides a kind of preparation methods for carrying on the back alum gate line printing slurry, comprising:
Lead-free glass powder and aluminium powder are added in organic carrier by formula, and with dispensing implement with 500-1000rpm points
It dissipates and continues 1-3h;
Mixed liquor after dispersion is rolled to fineness≤20 μm with grinder, the aluminium paste that viscosity is 40~120Pa.s.
Correspondingly, the present invention also provides a kind of p-type PERC double-sided solar batteries using above-mentioned back electrode structure, specifically
As shown in Figure 1, including carrying on the back silver-colored main grid 1, alum gate line 2, backside passivation layer, P-type silicon 5, N-type emitter 6, front passivation layer 7 and just
Silver electrode 8, wherein the backside passivation layer includes back side silicon nitride 3, backside oxide aluminium film 4, and front passivation layer 7 can be
Front side silicon nitride film, but not limited to this.
It is disposed in parallel that the back side silicon nitride 3 and backside oxide aluminium film 4 form 30-500 group after laser slotting
1-50 group laser slotting unit is arranged in each laser slotting area for laser slotting area 9;Alum gate line 2 and laser slotting area 9 one are a pair of
It should be arranged, the alum gate line 2 is connected by laser slotting area 9 with P-type silicon 5;Main grid 1 is vertical connect with back silver for the alum gate line 2.
The present invention improves existing single side PERC solar battery, no longer be equipped with full aluminum back electric field, but by its
Become many alum gate lines 2, is opened using laser is opened up in laser slotting technology overleaf silicon nitride film 3 and backside oxide aluminium film 4
Slot area 9, and alum gate line 2 is printed in these laser slotting areas 9 disposed in parallel, so as to form localized contact with P-type silicon 5,
The alum gate line 2 of intensive parallel arrangement, which can not only play, improves open-circuit voltage Voc and short circuit current Jsc, and it is multiple to reduce minority carrier
Conjunction rate improves the effect of cell photoelectric transfer efficiency, the full aluminum back electric field of alternative existing single side battery structure, and alum gate line
2 do not cover the back side of silicon wafer comprehensively, and sunlight can be projected in silicon wafer between alum gate line 2, to realize that silicon chip back side is inhaled
Luminous energy is received, the photoelectric conversion efficiency of battery is greatly improved.
Above-mentioned alum gate line 2 is made of above-mentioned slurry, and technical detail is same as above, and details are not described herein.Using above-mentioned
The alum gate line of slurry printed back facilitates printing alum gate line, improves so that the alum gate line that printing obtains has good depth-width ratio
Printing quality reduces printing difficulty and bad product rate.Moreover, it also has excellent ohm contact performance, the electricity of battery is reduced
Resistance, improves the photoelectric conversion efficiency of battery.
Preferably, the radical of the alum gate line 2 is corresponding with the number in laser slotting area, is all 30-500 item, more preferably, institute
The radical for stating alum gate line 2 is 80-220 item.
It is illustrated in figure 2 silicon chip back side, alum gate line 2 and the perpendicular connection of the silver-colored main grid 1 of back, wherein it is continuous for carrying on the back silver-colored main grid 1
Straight grid, since back side silicon nitride 3 and backside oxide aluminium film 4 are equipped with laser slotting area 9, when printing aluminium paste forms alum gate line 2, aluminium
Slurry filling is to laser slotting area 9 so that alum gate line 2 and P-type silicon 5 form localized contact, can by electron-transport to alum gate line 2, with
The silver-colored main grid 1 of the back that alum gate line 2 intersects then collects the electronics on alum gate line 2, it follows that alum gate line 2 of the present invention is played and mentioned
High open circuit voltage Voc and short circuit current Jsc reduces minority carrier recombination rate, and the effect of transmission electronics, alternative existing
Full aluminum back electric field in single side solar battery not only reduces the dosage of silver paste and aluminium paste, reduces production cost, and realize two-sided
Luminous energy is absorbed, the application range of solar battery is significantly expanded and improves photoelectric conversion efficiency.
The alum gate line can be parallel with laser slotting area, be also possible to vertical.
When alum gate line is parallel with laser slotting area, 2 groups of setting or more laser slotting units in laser slotting area, adjacent two
Spacing between group laser slotting unit disposed in parallel is 5-300 μm.
The width in laser slotting area 9 of the present invention is 10-500 μm;Alum gate line 2 positioned at laser slotting area 9 lower section
Width is greater than the width in laser slotting area 9, and the width of alum gate line 2 is 30-550 μm.Plurality is selected in above-mentioned 2 width of alum gate line
Such as 500 μm of value, and multiple groups laser slotting area 9 can be located at side by side same by the selection of 9 width of laser slotting area compared with such as 40 μm of fractional value
On alum gate line 2, guarantee that alum gate line 2 and P-type silicon 5 there are enough contacts area.
When alum gate line is vertical with laser slotting area, the spacing between the laser slotting unit is 0.5-50mm.
Further, every group of laser slotting unit includes at least one laser slotting unit, the pattern of the laser slotting unit
For lines, circle, ellipse, triangle, quadrangle, pentagon, hexagon, cross or star-shaped.Preferably, the laser is opened
The pattern of slot unit is the dotted line that a continuous straight line or multiple line segments form;When the pattern of the laser slotting unit is more
When the dotted line of a line segment composition, the length of the line segment is identical or different.
It should be noted that the alum gate line in addition to can be linear, can also be curved shape, arc or waveform,
Embodiments thereof are not limited to illustrated embodiment of the present invention.
Therefore, p-type PERC double-sided solar battery of the present invention, which changes, is equipped with a plurality of alum gate line 2 disposed in parallel, no
It only substitutes full aluminum back electric field in existing single side solar battery and realizes back side extinction, be also used to carry on the back the secondary grid structure in silver electrode and use
Make conduction electronics.P-type PERCP type PERC double-sided solar battery of the present invention is made, the dosage of silver paste and aluminium paste can be saved,
Reduction is produced into sheet, and realizes two-sided absorption luminous energy, is significantly expanded the application range of solar battery and improves photoelectric conversion
Efficiency.
Below with specific embodiment the present invention is further explained embodiment 1
Formula: 75 parts of aluminium powder, 2 parts of lead-free glass powder, 23 parts of organic carrier;
Wherein, aluminium powder is purity 99.9%, 2 μm of ball aluminum powder;
Organic carrier contains 25% butyl carbitol and 75% butyl carbitol acetate;
Lead-free glass powder includes: ZnO 20%, Bi2O345%, H2B2O410%, BaCO315%, SiO23.5%,
CaCO33%, Al2O31.5%, MoO 1%, BeO 1%.
Preparation method:
Lead-free glass powder and aluminium powder are added in organic carrier by formula, and disperse to continue with 500rpm with dispensing implement
3h;
Mixed liquor after dispersion is rolled to fineness≤20 μm with grinder, the aluminium paste that viscosity is 60Pa.s.
Embodiment 2
Formula: 80 parts of aluminium powder, 5 parts of lead-free glass powder, 15 parts of organic carrier;
Wherein, 12% 1-2 μm of ball aluminum powder, 40% 4-5 μm of ball aluminum powder and 48% 2-4 μm of spherical shape
Aluminium powder;
Organic carrier contains 50% butyl carbitol and 50% butyl carbitol acetate;
Lead-free glass powder includes: ZnO 30%, Bi2O330%, H2B2O414%, BaCO318%, SiO23%,
CaCO32%, Al2O31%, MoO 1%, BeO 1%.
Preparation method:
Lead-free glass powder and aluminium powder are added in organic carrier by formula, and disperse to continue with 600rpm with dispensing implement
2h;
Mixed liquor after dispersion is rolled to fineness≤20 μm with grinder, the aluminium paste that viscosity is 95Pa.s.
Embodiment 3
Formula: 85 parts of aluminium powder, 8 parts of lead-free glass powder, 7 parts of organic carrier;
Wherein, 1-1.5 μm of ball aluminum powder, 45% 4-5 μm of ball aluminum powder and 40% 2-4 that aluminium powder is 15%
μm ball aluminum powder;
Organic carrier contains 60% butyl carbitol and 40% butyl carbitol acetate;
Lead-free glass powder includes: ZnO 60%, Bi2O310%, H2B2O410%, BaCO315%, SiO21%,
CaCO31%, Al2O31%, MoO 1%, BeO 1%.
Preparation method:
Lead-free glass powder and aluminium powder are added in organic carrier by formula, and disperse to continue with 700rpm with dispensing implement
3h;
Mixed liquor after dispersion is rolled to fineness≤20 μm with grinder, the aluminium paste that viscosity is 90Pa.s.
Embodiment 4
Formula: 90 parts of aluminium powder, 5 parts of lead-free glass powder, 5 parts of organic carrier;
Wherein, 1-1.5 μm of ball aluminum powder, 50% 4-5 μm of ball aluminum powder and 30% 2-4 that aluminium powder is 20%
μm ball aluminum powder;
Organic carrier contains 30% butyl carbitol and 70% butyl carbitol acetate;
Lead-free glass powder includes: ZnO 25%, Bi2O330%, H2B2O420%, BaCO315%, SiO20.5%,
CaCO30.5%, Al2O30.5%, MoO 5.5%, BeO 3%.
Preparation method:
Lead-free glass powder and aluminium powder are added in organic carrier by formula, and disperse to continue with 800rpm with dispensing implement
2h;
Mixed liquor after dispersion is rolled to fineness≤20 μm with grinder, the aluminium paste that viscosity is 105Pa.s.
Embodiment 5
Formula: 90 parts of aluminium powder, 2 parts of lead-free glass powder, 8 parts of organic carrier;
Wherein, 1-1.5 μm of ball aluminum powder, 50% 4-5 μm of ball aluminum powder and 36% 2-4 that aluminium powder is 14%
μm ball aluminum powder;
Organic carrier contains 40% butyl carbitol and 60% butyl carbitol acetate;
Lead-free glass powder includes: ZnO 30%, Bi2O315%, H2B2O430%, BaCO320%, SiO20.5%,
CaCO30.5%, Al2O32%, MoO 1%, BeO 1%.
Preparation method:
Lead-free glass powder and aluminium powder are added in organic carrier by formula, and disperse to continue with 900rpm with dispensing implement
3h;
Mixed liquor after dispersion is rolled to fineness≤20 μm with grinder, the aluminium paste that viscosity is 110Pa.s.
Embodiment 6
Formula: 80 parts of aluminium powder, 6 parts of lead-free glass powder, 14 parts of organic carrier;
Wherein, 1-1.5 μm of ball aluminum powder, 40% 4-5 μm of ball aluminum powder and 45% 2-4 that aluminium powder is 15%
μm ball aluminum powder;
Organic carrier contains 75% butyl carbitol and 25% butyl carbitol acetate;
Lead-free glass powder includes: ZnO50%, Bi2O312%, H2B2O412%, BaCO315%, SiO22%, CaCO32%,
Al2O32%, MoO 2%, BeO 3%.
Preparation method:
Lead-free glass powder and aluminium powder are added in organic carrier by formula, and held with dispensing implement with 1000rpm dispersion
Continuous 3h;
Mixed liquor after dispersion is rolled to fineness≤20 μm with grinder, the aluminium paste that viscosity is 120Pa.s.
The resulting slurry of embodiment 1-6 is applied in the preparation of solar battery, and solar battery pas technology is examined
Analysis is surveyed, as a result as follows:
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention rather than protects to the present invention
The limitation of range is protected, although the invention is described in detail with reference to the preferred embodiments, those skilled in the art should
Understand, it can be with modification or equivalent replacement of the technical solution of the present invention are made, without departing from the essence of technical solution of the present invention
And range.