CN106965044A - Nano ceramics scalpel grinding technology and equipment - Google Patents

Nano ceramics scalpel grinding technology and equipment Download PDF

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Publication number
CN106965044A
CN106965044A CN201610014690.5A CN201610014690A CN106965044A CN 106965044 A CN106965044 A CN 106965044A CN 201610014690 A CN201610014690 A CN 201610014690A CN 106965044 A CN106965044 A CN 106965044A
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China
Prior art keywords
scalpel
nano ceramics
grinding
cutting edge
edge
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CN201610014690.5A
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Chinese (zh)
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CN106965044B (en
Inventor
郐吉才
罗威
张小玲
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Henan University of Technology
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Henan University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B3/00Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
    • B24B3/36Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/04Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Abstract

Nano ceramics scalpel is without magnetic, without electrostatic, long lifespan, precision height;There is good biocompatibility, acidemia not to infiltrate with tissue, easily sterilization, it is non-stimulated, without antibody response and without metal diffusate infected wound, the edge of a knife can quickly heal, postoperative without obvious scar, particularly suitable for microsurgery, plastic operation etc..But, nano ceramics extreme hardness, toughness is relatively low, therefore manufacture processing is extremely difficult.The present invention provides a kind of ELID grinding techniques and equipment, for manufacturing nano ceramics scalpel.Nano ceramics scalpel as shown in Figure 1, the ELID grinding techniques and the technological equipment of designed, designed provided with the present invention is successfully ground nano ceramics scalpel two sides surface roughness and reaches 6nm, nano ceramics scalpel radius of edge reaches 200nm.Manufactured nano ceramics scalpel to the clinical otch of small white mouse in testing, and wound healing is fast, substantially without scar after healing, obtains preferable effect.

Description

Nano ceramics scalpel grinding technology and equipment
Technical field
The invention belongs to technical field of medical instruments.More particularly to a kind of grinding technology and dress of nano ceramics scalpel It is standby.
Background technology
Conventional steel disposable surgical knife perishable, passivation when using with heating disinfection, the life-span is low;Diamond scalpel Processing technology is complicated, and transparent, operating difficulties is expensive.Nano ceramics operation edge is sharp, and no magnetic is nontoxic, no electrostatic, Long lifespan, anticorrosion, with raw body histocompatbility, precision is high, and the edge of a knife can quickly heal, postoperative without obvious cut channel, it is easy to grasp Make, can use at high temperature, and can repeatedly use, never wornout, moderate cost.In ophthalmology, department of plastic surgery, blood vessel hand The fields such as art, microsurgery, neurosurgery, skin grafting have is widely applied prospect very much.But nano ceramics extreme hardness, though Right toughness improves many compared with conventional ceramic, but compared with the Cr6 materials of coventional scalpel for, toughness is still very low, to grinding edge Tipping occurs for Shi Jiyi, therefore traditional diamond-making technique yield rate is very low, causes nano ceramics scalpel price very high.The present invention will ELID grinding techniques are used to prepare nano ceramics scalpel, Fixture for sharpening are voluntarily developed, to the surface matter of nano ceramics scalpel Amount, radius of edge are processed, and successfully prepare qualified nano ceramics arcuate blade scalpel, and realize that small lot is produced.
The content of the invention
Traditional operation knife is typically manufactured with 3Cr13 and 4Cr13 martensitic stain less steels and 9Cr18 rustproof spring steels etc., its Method of manufacturing technology is produced in batches using forging method;But nano ceramics scalpel hardness is higher, fragility is larger, because The manufacture method of this Conventional nano ceramic scalpel is unsuitable for producing nano ceramics scalpel.
There is the following shortcoming when being ground nano ceramics scalpel in traditional method for grinding:
Easy tipping.Because grinding machine spindle running accuracy is relatively low, feed speed is unstable, impact of the emery wheel to cutting edge during grinding Cutting edge tipping can be caused.
Precision is low.Surface roughness reaches Ra0.2 μm, 1.3-2.5 μm of radius of edge.
Efficiency is low.Due to using universal fixturing, a scalpel can only be ground every time, therefore grinding efficiency is low.
Yield rate is low.Impact of the plain grinding method to cutting edge causes tipping, and cutter yield rate is relatively low, and cost is very high.
Straight sword scalpel can only be ground on plain clamp, arcuate blade scalpel can not be ground.
Because traditional method for grinding has the shortcomings of easy tipping, efficiency are low, cost is high, therefore to solve the above problems, carry Go out with online electrochemical grinding technology(ELID, Electrolytic In-process Dressing)Processing operation edge, by Layer oxide film is covered in ELID surfaces of grinding wheels, the oxide-film has effectively isolated the vibration of machine tool chief axis, therefore avoids Impact of the vibration to cutting edge, efficiently solves the problems, such as cutting edge tipping, improves the yield rate of nano ceramics scalpel.While oxygen Change film and be rich in alpha-ferric oxide polishing agent in itself, possess polishing action, can further improve grinding edge precision, be ground using ELID Technology realizes high-precision sharpening, and radius of edge reaches 200nm, and cutting edge roughness reaches 6nm.And a set of work of self design Skill is equipped, while meeting high efficiency requirement, using the set technological equipment, a set of equipment clamped one time can sharpen 18-36 simultaneously Scalpel, therefore, it is possible to which nano ceramics scalpel manufacturing cost is greatly reduced.
What the present invention was realized in:
First with the mounting groove of homemade Ultrasonic machining instrument scalpel in manuscript 1 on ultrasonic machining unit.And roughly grind Scalpel two sides, realize pre-determined bit during for sharpening.
Secondly scalpel is preheated 200-300 DEG C with resistance furnace, one side applies fixing glue, and installed in Fig. 2 positioning fixtures On, pre-determined bit is realized by flange on the mounting groove and positioning fixture of scalpel and that scalpel mounting groove is engaged, will be performed the operation The side of cutter painting glue is pressed on the end face of positioning fixture, is allowed to fastening adhesion, and is dried up with blower fan, is cooled to room temperature.
3rd, the positioning fixture for being provided with scalpel is arranged on the self-control Fixture for sharpening shown in Fig. 3, noted during installation Sword arc shape one side perform the operation to turntable outer rim, and it is tangent with turntable outer rim.The fixture is made up of turntable and sinetable, and turntable is used for The swivel feeding requirement of curved edge when realizing grinding, sinetable then realizes the angle adjustment of sharpening cutting edge.Therefore the fixture Meet while being ground the requirement of cutting edge radian and angle, the cutting edge for preferably realizing arc scalpel is sharpened.In addition, turning 18-36 scalpel positioning fixture can be arranged on platform circumference simultaneously(Depending on model, size depending on scalpel), every revolution, The cutting edge of 18-36 scalpel can be processed, it is achieved that the middle small serial production of scalpel, improves processing efficiency, reduction manufacture Cost.
4th, Fixture for sharpening is arranged on ELID surface grinding machines, fastened with the trip bolt of bottom, if lathe has magnetic Power sucker, then be not required to fastening.Lathe is started, the sharpening of cutting edge side is carried out, 20 ° of every turn of turntable clamper is (along turntable circumference uniform distribution 18 scalpels) or 10 °(Along 36 scalpels of turntable circumference uniform distribution)The sharpening of a scalpel is then completed, after rotating one week, Whole scalpel sharpenings are finished.
5th, sharpen behind cutting edge side, positioning fixture is unloaded, heated on resistance furnace, after after glue fusing, take down operation Knife, after cleaning up, air-drying in ethanol solution, in scalpel opposite side gluing, and is pasted onto on positioning fixture, then will be fixed Position fixture is installed on Fixture for sharpening turntable again, carries out the sharpening of the opposite side cutting edge of scalpel.Because the 4th step has been sharpened Offside cutting edge, therefore when being ground opposite side, cutting edge is thinning, and also opposite side is hanging, does not support, easily causes cutting edge to collapse Sword.Now need to add auxiliary voussoir as shown in Figure 4 in the hanging side of cutting edge, the voussoir profile is identical with scalpel, is also Realized using scalpel mounting groove and positioning be installed, cutting edge position angle and scalpel on the contrary, so as to increase cutting edge supporting, energy Enough it is prevented effectively from tipping.
In the present invention, nano ceramics scalpel positioning fixture is matched somebody with somebody using the flange on scalpel mounting groove and fixture Close, realize positioning.Shape, the size of fixture upper flange change with the installation slot form of scalpel, therefore different scalpels will There are different locating flanges.It is one of which shown in Fig. 2, turns to other forms when flange becomes, can also realize positioning.
In the present invention, it is the combination for leaning on sinetable and turntable that the motion of nano ceramics scalpel Fixture for sharpening, which is realized, it is illustrated that Sinetable is homemade very simple one kind, and changing other sinetables into can also realize.The wedge that cutting edge Auxiliary support is used Block, the cutting edge for having different forms, such as straight line sword according to cutting edge form and angle, voussoir need to be rectilinear form, arcuate blade Cutting edge, according to the size of radian, the radian of corresponding adjustment voussoir, the voussoir shown in Fig. 4 is one of which.
Realize a kind of nano ceramics scalpel ELID grinding attachments of the invention, its complete ELID grinding process route and Technological parameter, electrolysis parameter, wherein ELID grinding process route are as follows:
1)First, preelectrolysis 30 minutes is carried out to ELID grinding systems, it is ensured that emery wheel electrolysis is uniform, and surface forms uniformity Oxide-film.
2)Nano ceramics scalpel cutter hub two sides are roughly ground, as positioning datum;
Cutter hub one side is first ground, is afterwards turned over, another side is ground.Grinding parameter:Grinding machine spindle rotating speed 1500r/min, mill Cut depth 0.01mm, feed speed 300mm/min.Select grinding wheel:Iron-based skive, granularity W40.Electrolysis parameter: 50 μ s. electrolyte models between voltage 120V, electric current 50A-2A, the μ s of pulse 50, arteries and veins:HDMY50
3)Roughly grind nano ceramics operation edge knife face;
The nano ceramics scalpel of milled positioning datum is adhesively fixed on special tooling, jog turntable feeding handle, carried out Slow rotary feed, rotary feed speed 200mm/min, grinding depth 0.005mm, speed of grinding wheel 1500r/min, electrolysis Parameter:Select grinding wheel:Iron-based skive, granularity W40.Electrolysis parameter:Voltage 120V, electric current 50A-2A, the μ of pulse 50 50 μ s. electrolyte models between s, arteries and veins:HDMY50
4)Refine nano ceramics operation edge knife face;
After corase grind, the side knife surface of cutting edge one major part grinding allowance removed, precision grinding process be in order to remove last process compared with Big cutting cut, and surface defect, further improve surface quality, reduce surface residual stress.Technological parameter:Circumference enters Give speed 100mm/min, grinding depth 0.002mm, speed of grinding wheel 1500r/min, electrolysis parameter:Select grinding wheel:Iron-based Skive, granularity W10.Electrolysis parameter:40 μ s. electrolyte between voltage 90V, electric current 10A-2A, the μ s of pulse 40, arteries and veins Model:HDMY50
5)Superfine grinding nano ceramics operation edge knife face;
After fine grinding, operation edge side knife face basic forming, superfine grinding process is to remove the deeper of last process Cutting cut, improve surface roughness, reduction surface participate in stress.Technological parameter:Rotary feed speed 80mm/min, grinding Depth 0.001mm, speed of grinding wheel 1500r/min, electrolysis parameter:Select grinding wheel:Iron-based skive, granularity W1.Electricity Solve dressing parameter:20 μ s. electrolyte models between voltage 60V, electric current 2A-0.2A, the μ s of pulse 20, arteries and veins:HDMY50
6)Nano ceramics scalpel is overturn, scalpel is bonded again, opposite side cutting edge knife face is ground;
This process needs to repeat process 3, process 4), process 5).
7)After the completion of grinding edge, fine grinding grinding cutter hub one side;
Nano ceramics scalpel is bonded on ultraprecise flat board, on the magnetic suction disc for being fixed on ELID grinding systems, hand is refined The one side of art knife cutter hub.Technological parameter:Feed speed 100mm/min, grinding depth 0.002mm, speed of grinding wheel 1500r/ Min, electrolysis parameter:Select grinding wheel:Iron-based skive, granularity W10.Electrolysis parameter:Voltage 90V, electric current 40 μ s. electrolyte models between 10A-2A, the μ s of pulse 40, arteries and veins:HDMY50
8)Superfine grinding nano ceramics scalpel cutter hub one side.
Nano ceramics scalpel after fine grinding, the thickness of its cutter hub side has substantially conformed to requirement, ultraprecise mill The purpose for cutting process is that reduction surface residual is answered in order to remove the larger cutting cut of last process, improve surface roughness Power.Technological parameter:Feed speed 80mm/min, grinding depth 0.001mm, speed of grinding wheel 1500r/min, electrolysis parameter: Select grinding wheel:Iron-based skive, granularity W1.Electrolysis parameter:Between voltage 60V, electric current 2A-0.2A, the μ s of pulse 20, arteries and veins 20 μ s. electrolyte models:HDMY50
9)Overturn nano ceramics scalpel, accurate grinding cutter hub another side after being adhesively fixed;
Repeat process 7).
10)Superfine grinding nano ceramics scalpel cutter hub another side.
Repeat process 8).
11)Polishing
Cutter hub two sides, the nano ceramics scalpel of cutting edge two sides grinding are completed, its side, angle are relatively more sharp, it is necessary to hand The sharp place in work polishing corner, is passivated processing.
12)Packaging, detection
Finished product nano ceramics scalpel is detected, with AFM measurement surface roughness and radius of edge, because into Product nano ceramics scalpel is very thin, and property is crisp, it is necessary to keep properly, it is therefore desirable to use specialized package, is preserved after packaging.
Nano ceramics scalpel ELID grinding process parameterses, electrolytic parameter are as shown in table 1, table 2, table 3.
The nano ceramics scalpel rough grinding process parameter of table 1
The nano ceramics scalpel fine grinding technology parameter of table 2
The nano ceramics scalpel super grinding technological parameter of table 3
Compared with prior art, the beneficial effect that nano ceramics scalpel grinding technology of the present invention is brought with equipment:
Technological parameter, electrolytic parameter, the electrochemical grinding formula of liquid of the ELID grinding techniques provided with the present invention, have successfully manufactured and have received Rice ceramic scalpel, with following advantages:
1st, high accuracy:Due to using ELID grinding techniques, the high accuracy sharpening of nano ceramics scalpel is realized, surface roughness reaches To 6nm, radius of edge reaches 200nm.
2nd, high efficiency:18-36 times of grinding efficiency is improved using self-control Fixture for sharpening, the fixture is suitable to nano ceramics scalpel Middle small serial production.
3rd, it is inexpensive:Due to using cutting edge lateral support technology, it is to avoid tipping during sharpening opposite side cutting edge, therefore finished product Rate is greatly improved, and manufacturing cost is significantly reduced.
4th, the invention provides the process route of complete set and technological parameter, electrolysis parameter;
5th, the emery wheel used in the present invention is metallic bond, and abrasive particle is diamond or aluminum oxide, forms equal after wheel face electrolysis Even oxide-film, can slow down honing vibration, impact, it is to avoid grinding skin scratch, burn, contribute to surface finish and matter The raising of amount;
6th, the invention provides the special tooling of a set of edge sharpening of being performed the operation suitable for arc nano ceramics, cutting edge can be avoided to collapse Sword, fracture, realize the accurate grinding for edge of being performed the operation to nano ceramics.
Brief description of the drawings
Fig. 1 nano ceramics scalpel design drawings
Fig. 2 scalpel positioning fixture design sketch(Nano ceramics scalpel edge bearing is as shown in Figure 2)
Fig. 3 nano ceramics scalpel Fixture for sharpening design sketch
Fig. 4 cutting edge Auxiliary support voussoir design sketch
Fig. 5 nano ceramics scalpel surface roughnesses AFM detects picture
Fig. 6 nano ceramics scalpel radius of edge AFM detects picture
Embodiment:
The preferred forms to the present invention are illustrated with reference to the accompanying drawings:
Embodiment one:
Above-mentioned ELID grinding process and equipment manufacturing nano ceramics scalpel, are typically conventional modes.When it is implemented, can So that some processes to be merged, to improve efficiency, man-hour is saved.Following process flow is for reference:
1, corase grind nano ceramics scalpel two sides are thinned to 0.8mm..
2, coarse-fine mill nano ceramics operation edge, side is qualified.
3, coarse-fine mill nano ceramics operation edge is overturn, opposite side is qualified.
4, fine grinding, superfine grinding nano ceramics scalpel two sides are thinned to 0.3mm.
5, nano ceramics scalpel is polished, sharp side is blunt.
6, detect, packaging.
The surface roughness and radius of edge of the nano ceramics scalpel manufactured by above-mentioned ELID grinding process are former Sub- force microscope detection, test result is as shown in Figure 5, Figure 6.Fig. 5 shows nano ceramics scalpel blade surface roughness Ra0.006 μm, Fig. 6 shows that nano ceramics scalpel radius of edge is 0.25 μm.Wherein surface roughness is used for weighing scalpel Surface finish, and radius of edge is used for characterizing the cutting edge sharpness of scalpel.It follows that nano ceramics scalpel Surface roughness reaches 6nm, and nano ceramics scalpel radius of edge reaches 250nm.And refer to " People's Republic of China's pharmaceuticals industry mark It is accurate(YY 0,293 1 1997)”《Aseptic operation blade》In define common stainless steel scalpel surface roughness be 0.4 μm, It can be seen that the nano ceramics scalpel sharpened with our technology with equipment is considerably beyond standard requirement.

Claims (5)

1. a kind of ELID grinding technologies of nano ceramics scalpel and equipment, it is characterised in that sharpening cutting edge employs electrolysis special Parameter, special process parameter and special fixture.
The flange that 2. further, described positioning fixture is used in claim 1 and scalpel mounting groove is engaged is installed fixed Position, side gluing fastening adhesion.
3. further, described Fixture for sharpening is the combination using turntable and self-control sinetable in claim 1, circumference is realized Feed motion and the synthesis at angle of inclination, and the sharpening of 18-36 scalpel can be realized on a sleeve clamp simultaneously.
4. further described cutting edge Auxiliary support, using the positioning fixture as scalpel, utilizes hand in claim 1 Art knife mounting groove and positioning fixture flange are engaged realization positioning.
5. further described cutting edge Auxiliary support has the angle opposite with scalpel blade angle in claim 1.
CN201610014690.5A 2016-01-11 2016-01-11 Nano ceramic knife edge grinding technology and equipment Expired - Fee Related CN106965044B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111843637A (en) * 2019-04-29 2020-10-30 阳江市华发工贸实业有限公司 Food knife cutting edge grinding device

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
MX2023003663A (en) * 2020-09-30 2023-08-16 Entrepix Medical Llc Cutting instrument with improved surface topography.

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87101936A (en) * 1987-03-12 1988-09-21 罗进南 The high benefit processing method of enveloping worm worm gear and the cutter of use thereof, equipment and enveloping worm wheel pair repeatedly

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87101936A (en) * 1987-03-12 1988-09-21 罗进南 The high benefit processing method of enveloping worm worm gear and the cutter of use thereof, equipment and enveloping worm wheel pair repeatedly

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111843637A (en) * 2019-04-29 2020-10-30 阳江市华发工贸实业有限公司 Food knife cutting edge grinding device

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