The servicing unit processed for transformer
Technical field
The present invention relates to the manufacture field of electronic component, more particularly to a kind of processing unit (plant) of transformer.
Background technology
Transformer is divided into high-power transformer and miniature transformer, and miniature transformer is typically mounted in electrical equipment, for these
Row's pin is drawn in miniature transformer, its both sides, in order to be connected with the pin bores on circuit board, but due to transformer lead pin
Relatively thin longer, during processing, packaging, transport etc., easily there is the phenomenon bent in the root of transformer lead pin, so in the later stage
, it is necessary to which each pin could be inserted into the corresponding pin hole on circuit board after the pin bent is corrected when installing transformer
In, and the mode of manual synchronizing is generally used during correction, then it may cause pin because of exerting a force improper
The problem of damage.
The content of the invention
The invention is intended to provide a kind of servicing unit processed for transformer, to solve transformer lead pin in the prior art
The problem of easily bending.
To reach above-mentioned purpose, base case of the invention is as follows:The servicing unit processed for transformer, including machine
Frame, filling mechanism, cooling body and the erecting bed for stationary transformer, the filling mechanism are included in push pedal, the push pedal
It is parallel that several filling tubes are installed, it is respectively connected with the cast pipeline equipped with melting gypsum, the cast on each filling tube
Pipeline is provided with the upside of magnetic valve, the inwall of the filling tube close to one end of filling tube and is provided with pressure sensor, the pressure sensing
Device is electrically connected with the solenoid valve;
The cooling body, which includes being connected with cylinder, the clamp on the clamp for being used to clamp filling tube, the clamp, is provided with chamber
Room, the chamber has feed pipe and discharge duct, and the feed pipe is connected with dry ice storage box, the feed pipe
The switchboard for closing feed pipe is hinged with, one end of the switchboard is located at outside feed pipe, set in the frame
There is the steady pin rotated for driving switch plate.
The principle and advantage of this programme be:Transformer is fixed on erecting bed, each pin of transformer is hanging, promotes
Filling tube is enclosed within corresponding pin by push pedal, and melting gypsum is just from cast pipeline is filled into filling tube, and now cylinder promotes folder
Body moves down and clamps filling tube, and clamp is during moving down, and one end of switchboard offsets and made out with steady pin
Plate rotation is closed, so as to open feed pipe, dry ice powder is entered in the chamber of clamp, the temperature for now melting gypsum passes through folder
Body passes to dry ice powder, the problem of rapid distillation is so as to reduce melting gypsum after making dry ice powder heated, accelerates consolidating for melting gypsum
Chemical conversion type.In addition, the gas that dry ice is produced carries out recycling by discharge duct.
The advantage of this programme is:1st, by the way that melting gypsum to be solidificated in the root of transformer lead pin in this programme, to carry
The stress of high transformer pin root, reduces transformer in processing, packaging, transportation, its pin is occurred bending phenomenon
Problem.2nd, by filling mechanism and the cooperating of cooling body in this programme, pin is on the one hand avoided for a long time by temperature
The problem of producing influence to transformer performance after higher melting gypsum parcel, on the other hand accelerates melting gypsum to be solidified into
Type, improves production efficiency.3rd, cast pipeline is closed by the cooperation of magnetic valve and pressure sensor in time in filling mechanism,
Melting gypsum in separation filling tube and cast pipeline, to avoid cooling body to melting gypsum in filling tube cool down admittedly
The melting gypsum being had influence on during change in cast pipeline, and influence filling effect next time.
Preferred scheme 1:Based on scheme improvement, the filling tube is provided with signal projector, sets on the cylinder
There is signal receiver, the signal receiver is electrically connected with the activation system and magnetic valve of cylinder, by above-mentioned setting, works as filling tube
When navigating on the pin of transformer, the signal receiver on cylinder receives the electromagnetism of signal latter aspect control cast pipeline
Threshold switch, which is opened, carries out filler to filling tube, on the other hand starts cylinder and promotes clamp to be moved to filling tube direction, so as to realize
Just melting gypsum is cooled down while filling melting gypsum, entered with being timely filled into the melting gypsum at pin
Row cooling, preferably reduces transformer hot-spot and influences the risk of its performance;Melting gypsum is preferably reached simultaneously
Fast curing-formed purpose.
Preferred scheme 2:Preferably 1 improvement, the radii ratio of the filling tube and transformer lead pin is 1.5-
2.5, if less than 1.5, the gypsum of filling can not play firm effect to pin, if greater than 2.5, be attached on pin
Gypsum not only causes the waste of material too much, can also influence the installation of transformer.
Preferred scheme 3:Preferably 2 improvement, in order to ensure the air-tightness of feed pipe, spy is in the switchboard
Elasticity layer is connected with the junction of feed pipe, its junction is cracking to ask so that switchboard is avoided in rotation process
Topic, while also ensure that the air-tightness of feed pipe.
Brief description of the drawings
The structural representation for the servicing unit embodiment that Fig. 1 processes for the present invention for transformer.
Fig. 2 is the structural representation of filling tube in the present invention.
Fig. 3 is the partial structural diagram of feed pipe in the present invention.
Embodiment
Below by embodiment, the present invention is further detailed explanation:
Reference in Figure of description includes:Erecting bed 1, push pedal 2, filling tube 3, cast pipeline 4, clamp 5, feed pipe
6th, discharge duct 7, switchboard 8, steady pin 9, transformer 10, pin 11, magnetic valve 12, pressure sensor 13.
Embodiment is basic as shown in accompanying drawing 1, Fig. 2:For transformer process servicing unit, including frame, filling mechanism,
Cooling body and the erecting bed 1 for stationary transformer 10, filling mechanism include push pedal 2, in push pedal 2 it is parallel be provided with quantity with
The quantity identical filling tube 3 of 10 pin of transformer 11, filling tube 3 is 2 with the radius scale of the pin 11 of transformer 10:1, each fill out
The upper side wall for filling cylinder 3 is communicated with cast pipeline 4, and cast pipeline 4 upper end is communicated with the mixed melting gypsum for the molten that is stored with
Accommodation tube, the temperature control of the mixed melting gypsum is at 50 ° -60 °, to avoid it from solidifying.One electricity is installed in cast pipeline 4
Magnet valve 12, the magnetic valve 12 is used to open or close cast pipeline 4.Pressure sensor 13 is installed on the upside of the inwall of filling tube 3,
The pressure sensor 13 is electrically connected with magnetic valve 12.
As shown in Figure 3, cooling body includes the clamp 5 for being used to clamp filling tube 3, and clamp 5 is metal material, the clamp 5
Corresponding to each pin 11 of transformer 10, the upper end of clamp 5 is connected with cylinder, and clamp 5 can be promoted to move up and down.It is provided with clamp 5
Chamber, the chamber has feed pipe 6 and discharge duct 7, and the upper end of feed pipe 6 is connected with dry ice storage box, feed pipe 6
Tube wall on be hinged with switchboard 8 for closing feed pipe 6, the left end of switchboard 8 is located at outside feed pipe 6, and opens
Back-moving spring is connected between the left end and feed pipe 6 that close plate 8.Frame, which is provided with, is used for the fixation that driving switch plate 8 is rotated
Pin 9.
In addition, filling tube 3 is provided with the letter that the signal for receiving signal projector is provided with signal projector, cylinder
Number receiver, the signal receiver is electrically connected with the magnetic valve 12 in the starting switch and feed pipe 6 of cylinder, when filling tube 3
When being moved on the pin 11 of transformer 10, the signal receiver on cylinder, which is received, just start after signal cylinder promotion clamp 5
Moved to the direction of filling tube 3.
In actual mechanical process, transformer 10 is fixed on erecting bed 1, each pin of transformer is hanging, promotes push pedal 2
Filling tube 3 will be made to be enclosed within the root of corresponding pin 11, pin 11 is located at the center of filling tube 3.It is now placed in pin 11 just
The signal receiver of top receives the signal of signal projector, and just the switch of magnetic valve 12 on control cast pipeline 4 is opened, and is melted
Melt gypsum to be just filled into filling tube 3 from cast pipeline 4, when melting gypsum fills up filling tube 3, be arranged on inside filling tube 3
The pressure sensor 13 of upper wall just controls magnetic valve 12 to close, to avoid cooling body from being carried out to melting gypsum in filling tube 3
The melting gypsum being had influence on during cooling and solidifying in cast pipeline 4, and influence the filling effect of next time.Due to being filled in filling tube 3
The temperature of interior melting gypsum is higher, if pin 11 is easily damaged at this temperature for a long time, while in order to accelerate to melt gypsum
Curing molding, improves production efficiency, and signal receiver control cylinder promotes clamp 5 to move down and clamp filling tube 3, clamp 5
During moving down, one end of switchboard 8 offsets with steady pin 9 and rotates switchboard 8, so as to open feed pipe
6, dry ice powder is entered in the chamber of clamp 5, and the temperature for now melting gypsum passes to dry ice powder by clamp 5, makes dry ice
Distillation, so as to reduce the problem of melting gypsum, accelerates the curing molding of melting gypsum to powder rapidly.In addition, the gas that dry ice is produced leads to
Cross discharge duct 7 and carry out recycling.
Above-described is only that the known general knowledge such as concrete structure and/or characteristic is herein in embodiments of the invention, scheme
Excessive description is not made.It should be pointed out that for a person skilled in the art, without departing from the inventive concept of the premise, also
Several modifications and improvements can be made, these should also be considered as protection scope of the present invention, these are real all without the influence present invention
The effect and practical applicability applied.This application claims protection domain should be defined by the content of its claim, specification
In embodiment etc. record the content that can be used for explaining claim.