CN106952718B - A kind of process equipment for high frequency transformer - Google Patents
A kind of process equipment for high frequency transformer Download PDFInfo
- Publication number
- CN106952718B CN106952718B CN201710170944.7A CN201710170944A CN106952718B CN 106952718 B CN106952718 B CN 106952718B CN 201710170944 A CN201710170944 A CN 201710170944A CN 106952718 B CN106952718 B CN 106952718B
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- CN
- China
- Prior art keywords
- cylinder
- pin
- clamp plate
- rack
- filling tube
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F2027/297—Terminals; Tapping arrangements for signal inductances with pin-like terminal to be inserted in hole of printed path
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to the manufacture field of electronic component more particularly to a kind of process equipments for high frequency transformer, including rack, transport mechanism, carding mechanism, filling mechanism and cooling body.By implementing this programme, the root of transformer lead pin is had cured, the stress of transformer lead pin root is improved, reduces transformer in processing, packaging, transportational process, makes its pin that bending phenomenon risk occur.
Description
Technical field
The present invention relates to the manufacture field of electronic component more particularly to a kind of process equipments for high frequency transformer.
Background technology
Transformer is divided into high-power transformer and miniature transformer, and miniature transformer is typically mounted in electric appliance, for these
Miniature transformer, row's pin is drawn in both sides, in order to be connect with the pin bores on circuit board, but due to transformer lead pin
It is relatively thin longer, durings processing, packaging, transport etc., the phenomenon that root of transformer lead pin is easily bent, so in the later stage
When transformer is installed, the corresponding pin hole that each pin could be inserted into after correcting the pin bent on circuit board is needed
In, and during correction generally use be manual synchronizing mode, then may be improper and cause pin because exerting a force
The problem of damage.
Invention content
The invention is intended to provide a kind of process equipment for high frequency transformer, to solve transformer lead pin in the prior art
The problem of easily bending.
In order to achieve the above objectives, base case of the invention is as follows：For the process equipment of high frequency transformer, including machine
Frame, transport mechanism, carding mechanism, filling mechanism and cooling body,
The transport mechanism includes conveyer belt and telescopic erecting bed, when erecting bed is in contraction state, conveyer belt
Higher than the working face of erecting bed；
The carding mechanism includes the first cylinder, for pushing driving cylinder that the first cylinder level slides, being connected to the
Upper clamp plate on one cylinder, first cylinder slide are connected in rack, and permutation tooth, phase are evenly distributed on the upper clamp plate
The equivalent width of the spacing and pin of adjacent two permutation between cog, lower clamp plate is hinged on the outermost permutation tooth of upper clamp plate,
The equivalent width of the spacing and pin of the lower clamp plate and upper clamp plate, it is vertically-mounted on the piston rod of first cylinder to have rack,
The rack is equipped with the driven gear that can be engaged with rack, and the driven gear is engaged with driving gear, the driving gear
Upper fixed installation is useful for the actuator of driving lower clamp plate rotation；
The filling mechanism includes push plate, parallel in the push plate to be equipped with several filling tubes, is connected on the filling tube
There are the cast pipeline equipped with melting gypsum, the cast pipeline to be equipped with solenoid valve close to one end of filling tube, the filling tube
Pressure sensor is equipped on the upside of inner wall, which is electrically connected with the solenoid valve；
The cooling body includes the clamp for filling tube to be clamped, and the second cylinder, the clamp are connected on the clamp
Interior to be equipped with chamber, which has a feed pipe and discharge duct, and the feed pipe is connected with dry ice storage box, it is described into
The switchboard for closing feed pipe is hinged on pipe material, one end of the switchboard is located at outside feed pipe, described
Rack is equipped with the fixed pin for the rotation of driving switch plate.
The principle and advantage of this programme are：1, by the way that gypsum lotion to be solidificated in the root of transformer lead pin in this programme
Portion reduces transformer in processing, packaging, transportational process to improve the stress of transformer lead pin root, so that its pin is occurred curved
It discounts as risk.2, in this programme by carding mechanism by each pin permutation of transformer in the same plane, and be mutually parallel, with
Ensure that follow-up filling tube accurately navigates on each pin；3, in pin carding process, pass through rack, driven gear, driving
Or else the linkage effect of gear, actuator and lower clamp plate additionally effectively drives lower clamp in the case of addition power source and turns
It is dynamic, to realize clamping effect of the lower clamp with upper clamp to pin.4, pass through filling mechanism and cooling body in this programme
Cooperating, on the one hand avoid pin and transformer performance generated after temperature higher gypsum lotion package for a long time
On the other hand the problem of influence, accelerates gypsum lotion curing molding, improve production efficiency.5, pass through solenoid valve in filling mechanism
With the cooperation of pressure sensor, cast pipeline is closed in time, is detached filling tube and is poured into a mould the gypsum lotion in pipeline, to avoid cold
But mechanism influenced when gypsum lotion cools and solidifies in filling tube cast pipeline in gypsum lotion, and under the influence of one
Secondary filling effect.
Preferred embodiment 1：As the improvement of basic scheme, the filling tube is equipped with signal projector, is set on the cylinder
There is signal receiver, which is electrically connected with the activation system of cylinder and solenoid valve, by above-mentioned setting, works as filling tube
When navigating on the pin of transformer, the signal receiver on cylinder receives the electromagnetism of signal latter aspect control cast pipeline
Threshold switch is opened carries out filler to filling tube, on the other hand starts cylinder and clamp is pushed to be moved to filling tube direction, to realize
Just gypsum lotion is cooled down while filler plaster lotion, be timely filled into gypsum lotion at pin into
Row cooling preferably reduces transformer hot-spot and influences the risk of its performance；Gypsum lotion is preferably reached simultaneously
Fast curing-formed purpose.
Preferred embodiment 2：The opposite face of preferably 1 improvement, the upper clamp and lower clamp is equipped with wearing layer,
The wear intensity for reducing upper clamp and lower clamp under long-term work, prolongs the service life.
Preferred embodiment 3：As the improvement of basic scheme or preferred embodiment 2, in order to ensure that the air-tightness of feed pipe, spy exist
The junction of the switchboard and feed pipe connects elasticity layer, to make switchboard avoid its junction in rotation process
Cracking problem, while also ensuring the air-tightness of feed pipe.
Description of the drawings
Fig. 1 is structural schematic diagram of the present invention for the process equipment embodiment of high frequency transformer.
Fig. 2 is the structural schematic diagram of carding mechanism；
Fig. 3 is the partial schematic diagram of feed pipe.
Specific implementation mode
Below by specific implementation mode, the present invention is described in further detail：
Reference numeral in Figure of description includes：Conveyer belt 1, erecting bed 2, the first cylinder 3, driving cylinder 4, upper clamp plate
5, permutation tooth 6, lower clamp plate 7, rack 8, driven gear 9, driving gear 10, push plate 11, filling tube 12, cast pipeline 13, clamp
14, feed pipe 15, discharge duct 16, switchboard 17, fixed pin 18, transformer 19, pin 20, actuator 21.
Embodiment is substantially as shown in Fig. 1：For the process equipment of high frequency transformer, including rack, transport mechanism, combing
Mechanism, filling mechanism and cooling body,
Transport mechanism includes conveyer belt 1 and telescopic erecting bed 2, the width of the width and 19 ontology of transformer of erecting bed 2
Degree is consistent, and when erecting bed 2 is in contraction state, conveyer belt 1 is higher than the working face 1cm of erecting bed 2, and conveyer belt 1 and installation
Platform 2 is smaller than 2cm, and erecting bed 2 is rectangular parallelepiped structure.
As shown in Fig. 2, carding mechanism includes the first cylinder 3, drives cylinder 4, the upper clamp plate 5 being connected on the first cylinder 3,
Driving cylinder 4 is fixedly mounted in rack, and 3 level of the first cylinder is slidably connected in rack, and driving cylinder 4 is connected to the first gas
On cylinder 3.Permutation tooth 6 is evenly distributed on upper clamp plate 5, the equivalent width of spacing and pin 20 between adjacent two permutations tooth 6 is located at
It is hinged with lower clamp plate 7 on one permutation tooth 6 of 5 rightmost side of upper clamp plate.When the lower clamp plate 7 is parallel with upper clamp plate 5, the spacing of the two with
The equivalent width of pin 20.The holder there are one " 7 " font, the right side of holder are fixedly mounted on the piston rod of first cylinder 3
On rack 8 is installed, the driven gear 9 that can be engaged with rack 8 is rotatably connected in rack, driven gear 9 is engaged with sliding tooth
Wheel 10 drives the actuator 21 being equipped with straight up on the end face of gear 10 for driving lower clamp plate 7 to rotate, the actuator 21
It is L-shaped, and the length of actuator 21 is more than 20 length of pin；
Filling mechanism includes push plate 11, parallel in push plate 11 to be equipped with that quantity is identical with transformer 19 pin, 20 quantity to fill out
Fill cylinder 12, the radii ratio of filling tube 12 and 19 pin 20 of transformer is 2:2.5, the upper side wall of filling tube 12 is communicated with gate spool
Road 13,13 upper end of cast pipeline are communicated with the accommodation tube for the mixed gypsum lotion for being stored with molten, the mixed gypsum lotion
Temperature is controlled at 50 ° -60 °, is cured to avoid it.Cast pipeline 13 and the junction of filling tube 12 are equipped with solenoid valve, the electricity
Magnet valve is for switching cast pipeline 13.Pressure sensor is installed on the upside of the inner wall of filling tube 12, the pressure sensor and electromagnetism
Valve is electrically connected.
As shown in figure 3, cooling body includes the clamp 14 for filling tube 12 to be clamped, clamp 14 is metal material, the folder
Body 14 corresponds to each pin 20 of transformer 19, and positioned at the surface of each pin 20,14 upper end of clamp is connected with cylinder, can push away
Dynamic clamp 14 moves up and down.Chamber is equipped in clamp 14, which has feed pipe 15 and discharge duct 16, feed pipe
15 upper ends are connected with dry ice storage box, and the switchboard 17 for closing feed pipe 15 is hinged on the tube wall of feed pipe 15,
The left end of switchboard 17 is located at outside feed pipe 15, and reset bullet is connected between the left end of switchboard 17 and feed pipe 15
Spring.Rack is equipped with the fixed pin 18 rotated for driving switch plate 17.
Filling tube 12 is equipped with signal projector, and the letter of the signal for receiving signal projector is equipped on the second cylinder
Number receiver, the signal receiver are electrically connected with the solenoid valve in the starting switch of the second cylinder and feed pipe 15, work as filling
When cylinder 12 is moved on the pin 20 of transformer 19, the signal receiver on the second cylinder just starts the second gas after receiving signal
Cylinder pushes clamp 14 to be moved to 12 direction of filling tube.
In actual mechanical process, transformer 19 is transmitted to from conveyer belt 1 on erecting bed 2, and the pin of transformer is hanging.
Erecting bed 2 drives transformer 19 to be moved upwards up to terminal（That is the pin 20 of transformer 19 is corresponding with the end of filling tube 12）.The
One cylinder 3 pushes upper clamp plate 5 to move down, and each permutation tooth 6 on upper clamp plate 5 is inserted between the adjacent two pins of transformer 20,
Meanwhile during the motion, the piston rod band carry-over bar 8 of the first cylinder 3 moves down, and rack 8 passes through driven gear and driving
Gear 10 drives lower clamp plate 7 to be rotated up, and lower clamp plate 7 is finally made to play folder to row's pin 20 of transformer 19 with upper clamp plate 5
The effect of holding.Drive cylinder 4 that the first cylinder 3 is pushed to be moved to the free extreme direction of pin 20, in this way, in upper clamp plate 5 and lower clamp plate 7
Under the action of, so that each pin 20 is kept in the same plane, while making 20 keeping parallelism of each pin under the action of permutation tooth 6,
So just make each pin 20 of transformer 19 precisely corresponding with filling tube 12.
19 pin of transformer, 20 direction that push plate 11 finishes filling tube 12 to permutation is pushed to move, when filling tube 12 is sleeved on
When 20 free end of pin, the first cylinder 3 is shunk, and lower clamp 14 rotates down reset, and upper clamp 14 drives permutation tooth 6 to move up
And exit pin 20.Continuing to press on filling tube 12 makes it be sleeved on the root of corresponding pin 20, and pin 20 is located in filling tube 12
Heart position.It is now placed in the signal that the signal receiver right over pin 20 receives signal projector, just control cast pipeline
Solenoid valve on 13 is opened, and gypsum lotion is just filled into from cast pipeline 13 in filling tube 12, when gypsum lotion fills up filling tube
When 12, pressure sensor 1 just controls solenoid valve closing, and to avoid cooling body, gypsum lotion cools down in filling tube 12
The gypsum lotion in cast pipeline 13 is influenced when solidification, and influences the filling effect of next time.Due to being filled in filling tube 12
Gypsum lotion temperature it is higher, if pin 20 is easily damaged at this temperature for a long time, while in order to accelerate gypsum lotion solid
Chemical conversion type, improves production efficiency, and signal receiver control cylinder pushes clamp 14 to move down and be clamped filling tube 12, clamp 14
During moving down, left end and the fixed pin 18 of switchboard 17 offset and switchboard 17 are made to rotate, to open charging
Pipeline 15, dry ice powder enter in the chamber of clamp 14, and the temperature of gypsum lotion passes to dry ice powder by clamp 14 at this time,
Making dry ice powder, distillation accelerates the curing molding of gypsum lotion to reduce the temperature of gypsum lotion rapidly.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and/or characteristic are herein in scheme
It does not describe excessively.It should be pointed out that for those skilled in the art, without departing from the inventive concept of the premise, also
Several modifications and improvements can be made, these should also be considered as protection scope of the present invention, these all do not interfere with of the invention real
The effect and patent practicability applied.The scope of protection required by this application should be based on the content of the claims, specification
In the records such as specific implementation mode can be used for explaining the content of claim.
Claims (4)
1. the process equipment for high frequency transformer, which is characterized in that including rack, transport mechanism, carding mechanism, filling mechanism
And cooling body,
The transport mechanism includes conveyer belt and telescopic erecting bed, and when erecting bed is in contraction state, conveyer belt is higher than
The working face of erecting bed；
The carding mechanism includes the first cylinder, the driving cylinder for pushing the sliding of the first cylinder level, is connected to the first gas
Upper clamp plate on cylinder, first cylinder slide are connected in rack, are evenly distributed with permutation tooth on the upper clamp plate, and adjacent two
The spacing of permutation between cog and the equivalent width of pin are hinged with lower clamp plate on the outermost permutation tooth of upper clamp plate, under this
The equivalent width of the spacing and pin of clamping plate and upper clamp plate, it is vertically-mounted on the piston rod of first cylinder to have a rack, it is described
Rack is equipped with the driven gear that can be engaged with rack, and the driven gear is engaged with driving gear, consolidates on the driving gear
Dingan County is equipped with the actuator for driving lower clamp plate to rotate；
The filling mechanism includes push plate, parallel in the push plate to be equipped with several filling tubes, is connected on each filling tube
It is connected to the cast pipeline equipped with melting gypsum, the cast pipeline is equipped with solenoid valve, the filling tube close to one end of filling tube
Inner wall on the upside of be equipped with pressure sensor, which is electrically connected with the solenoid valve；
The cooling body includes the clamp for filling tube to be clamped, and the second cylinder is connected on the clamp, is set in the clamp
There is chamber, which has feed pipe and discharge duct, the feed pipe to be connected with dry ice storage box, the feed pipe
The switchboard for closing feed pipe is hinged on road, one end of the switchboard is located at outside feed pipe, the rack
It is equipped with the fixed pin for the rotation of driving switch plate.
2. the process equipment according to claim 1 for high frequency transformer, it is characterised in that：The filling tube is equipped with
Signal projector, second cylinder are equipped with signal receiver, the activation system and electricity of the signal receiver and the second cylinder
Magnet valve is electrically connected.
3. the process equipment according to claim 2 for high frequency transformer, it is characterised in that：The upper clamp plate and lower folder
The opposite face of plate is equipped with wearing layer.
4. the process equipment according to claim 3 for high frequency transformer, it is characterised in that：The switchboard and charging
The junction of pipeline connects elasticity layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710170944.7A CN106952718B (en) | 2017-03-21 | 2017-03-21 | A kind of process equipment for high frequency transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710170944.7A CN106952718B (en) | 2017-03-21 | 2017-03-21 | A kind of process equipment for high frequency transformer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106952718A CN106952718A (en) | 2017-07-14 |
| CN106952718B true CN106952718B (en) | 2018-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710170944.7A Expired - Fee Related CN106952718B (en) | 2017-03-21 | 2017-03-21 | A kind of process equipment for high frequency transformer |
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| Country | Link |
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| CN (1) | CN106952718B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107742010A (en) * | 2017-09-22 | 2018-02-27 | 郑州云海信息技术有限公司 | A kind of method for adding pin numbering in batches in encapsulation is established |
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| CN201655537U (en) * | 2009-12-30 | 2010-11-24 | 深圳顺络电子股份有限公司 | Coil element processing device |
| CN101944426A (en) * | 2010-07-18 | 2011-01-12 | 池国强 | Transformer for switching power supply pin linear engine |
| CN102804293A (en) * | 2009-06-05 | 2012-11-28 | Abb技术有限公司 | Transformer coil and transformer having passive cooling |
| CN103440968A (en) * | 2013-08-28 | 2013-12-11 | 宁夏银利电器制造有限公司 | Wire-shell integrated water-cooling pouring type transformer and manufacturing method thereof |
| JP2015214745A (en) * | 2014-05-11 | 2015-12-03 | 沈陽中北通磁科技股▲ふん▼有限公司Ｓｈｅｎｙａｎｇ Ｇｅｎｅｒａｌｍａｇｎｅｔｉｃ Ｃｏ．，Ｌｔｄ． | Method and equipment for producing powder of neodymium-iron-boron rare-earth permanent magnetic alloy |
-
2017
- 2017-03-21 CN CN201710170944.7A patent/CN106952718B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102804293A (en) * | 2009-06-05 | 2012-11-28 | Abb技术有限公司 | Transformer coil and transformer having passive cooling |
| CN201655537U (en) * | 2009-12-30 | 2010-11-24 | 深圳顺络电子股份有限公司 | Coil element processing device |
| CN101944426A (en) * | 2010-07-18 | 2011-01-12 | 池国强 | Transformer for switching power supply pin linear engine |
| CN103440968A (en) * | 2013-08-28 | 2013-12-11 | 宁夏银利电器制造有限公司 | Wire-shell integrated water-cooling pouring type transformer and manufacturing method thereof |
| JP2015214745A (en) * | 2014-05-11 | 2015-12-03 | 沈陽中北通磁科技股▲ふん▼有限公司Ｓｈｅｎｙａｎｇ Ｇｅｎｅｒａｌｍａｇｎｅｔｉｃ Ｃｏ．，Ｌｔｄ． | Method and equipment for producing powder of neodymium-iron-boron rare-earth permanent magnetic alloy |
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| Publication number | Publication date |
|---|---|
| CN106952718A (en) | 2017-07-14 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20201214 Address after: No.2, Hongsheng Road, economic development zone, Quanshan District, Xuzhou City, Jiangsu Province Patentee after: XUZHOU CITY TIANLAN OZONE EQUIPMENT Co.,Ltd. Address before: 563501 Shang Yao Industrial Park, upper Ba County, Zunyi, Guizhou province. Patentee before: DAOZHEN AUTONOMOUS COUNTY JINLIN TECHNOLOGY Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180731 |