Staged-drive type glassware end flaw thermal repair equipment and use method thereof
Technical Field
The invention relates to the technical field of glass product repair equipment, in particular to graded driving type glass product end flaw thermal repair equipment and a using method thereof.
Background
Defects often appear on glass products, mainly be drawing, the bubble, violently limit, impurity, colour difference, thickness are inhomogeneous etc., wherein multiclass defect accessible is restoreed and is eliminated, with effective reduction in the rejection rate, reduction in production cost, and in daily glass products who uses, it is not high to glass product quality requirement, it is extravagant directly to abandon some, the production data is wasted to doing over again, consequently, adopt repair technology to restore and be the control rejection rate, improve product quality, eliminate the effective means of product internal stress, current repair equipment is few in kind, mostly adopt the heating furnace to carry out the processing of similar annealing, it is then more unusual to the prosthetic equipment of defect.
On the other hand, even when the flaw is removed by using a heating furnace, it is difficult to effectively remove the end face portion having a large glass thickness and coming into contact with the furnace bottom when the furnace is placed, and therefore, a dedicated supplementary apparatus for thermally repairing the end face of the glass product is required.
Disclosure of Invention
Aiming at the defects of the technology, the invention provides a graded driving type thermal repairing device for end flaws of glass products and a using method thereof.
The graded driving type thermal repairing equipment for the end defects of the glass products comprises a bottom plate and a loading disc, wherein an upright post is fixedly arranged between the bottom plate and the loading disc, a motor is arranged on the bottom plate, a cam is sleeved on a shaft of the motor, a sliding sleeve is sleeved on the upright post in a sliding manner, a sliding way is arranged on the side surface of the upright post along the vertical direction, a protruding structure clamped in the sliding way is arranged on the inner side surface of the sliding sleeve, the outer end surface of the cam is in contact with the lower end surface of the sliding sleeve, and the sliding sleeve is pushed upwards by the cam; the outer surface of the upper side of the sliding sleeve is provided with a circle of annular groove, a first gear and a second gear are sleeved in the annular groove, the first gear and the second gear are fixedly connected with each other, the first gear and the second gear are coaxial and can rotate relative to the sliding sleeve together but cannot move up and down in the annular groove, a second motor is fixedly installed on one side face of the sliding sleeve, and a third gear meshed with the second gear is sleeved on a shaft of the second motor;
the loading disc is uniformly provided with three through holes, an inner bushing is respectively arranged in each through hole, a limiting plate is respectively and fixedly arranged on the upper end surface of each inner bushing, the inner bushings can rotate relative to the corresponding through holes but cannot move up and down relative to the corresponding through holes, a fourth gear, a fifth gear and a sixth gear are respectively and correspondingly fixed at the lower end of each inner bushing, and the fourth gear, the fifth gear and the sixth gear are positioned on different horizontal planes and have no overlapping area;
an extension plate is arranged on one side of the lower end face of the sliding sleeve, the outer end face of the cam is in contact with the extension plate, a circle of arc-shaped groove is formed in the outer end face of the cam, and the extension plate is clamped in the arc-shaped groove in a sliding mode.
The upper end surfaces of the limiting plates are respectively provided with a groove for containing glassware.
The grooves are respectively and correspondingly fixed with a flaming device; the flaming devices are respectively connected with a fuel gas supply pipe.
The flame spraying device comprises a fixing plate, a row of spray heads are uniformly arranged on the fixing plate, and electronic igniters are respectively arranged on one side of each spray head.
The use method of the graded driving type glassware end defect heat repair equipment comprises the following steps:
(1) the first motor is started, the first motor drives the sliding sleeve to slide on the upright post through the cam, and in order to realize the meshing of the first gear with the fourth gear, the fifth gear and the sixth gear respectively, the cam is provided with three levels, namely the first gear can be pushed to the highest gear from the lowest gear among the fourth gear, the fifth gear and the sixth gear by rotating the cam for a circle, so that the first gear has the capacity of pushing different gears, and an arc-shaped groove arranged on the cam is used for fixedly clamping an extension plate and keeping the stable operation of the cam and the sliding sleeve;
(2) starting a second motor, driving a third gear to rotate by using the second motor, and further pushing the second gear to rotate, wherein the second gear is fixedly connected with a first gear, so that the first gear can be pushed to rotate;
(3) in the first gear rotating process, the corresponding fourth gear, the corresponding fifth gear or the corresponding sixth gear are respectively driven to rotate, which gear is specifically driven to be determined by a processing process, namely, a glass product is installed in which groove, the first motor is driven, and the first gear serving as a driving wheel is pushed to the corresponding fourth gear, the corresponding fifth gear or the corresponding sixth gear fixed on the bottom end of the inner sleeve below the groove for placing the glass product by utilizing the cam, so that the glass product in the limiting plate is pushed to rotate.
(4) Different electronic igniters are started to ignite different spray heads, so that the defects in different positions and ranges of the glass product are thermally repaired, and the influence on other normal areas is reduced as much as possible.
The invention has the beneficial effects that:
according to the invention, the loading disc is adopted to simultaneously fixedly install a plurality of glassware, then the cam is adopted to push the first gear to move up and down along the upright post and to be meshed with different gears, so that different gears are pushed to rotate according to the requirement of thermal restoration, and the gears push the limiting plate to rotate through the inner bushing, so that the glassware in the limiting plate is pushed to rotate, the driving force of the second motor can be pertinently transmitted to the corresponding glassware, the energy is saved, the production efficiency is improved, and the condition of low efficiency of force transmission in the prior art that one gear is adopted to simultaneously drive a plurality of gears to rotate is reduced. On the other hand, the end parts of the glass products are heated by the respectively ignited arrayed spray heads, and spray heads at different positions can be opened in a targeted manner, so that the requirements of repairing flaws with different sizes are met, the gas energy is saved, and adverse effects on other normal parts are avoided.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a front upper perspective view of the present invention;
FIG. 2 is a lower left perspective view of the present invention;
fig. 3 is a left rear perspective view of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below.
As shown in fig. 1, 2 and 3, the graded driving type thermal repair device for end defects of glass products comprises a bottom plate 1 and a loading disc 2, wherein an upright post 3 is fixedly installed between the bottom plate 1 and the loading disc 2, a first motor 4 is installed on the bottom plate 1, a cam 5 is sleeved on a shaft of the first motor 4, a sliding sleeve 6 is slidably sleeved on the upright post 3, a slide way 7 is vertically arranged on the side surface of the upright post 3, a protruding structure clamped in the slide way 7 is arranged on the inner side surface of the sliding sleeve 6, and the outer end surface of the cam 5 is in contact with the lower end surface of the sliding sleeve 6, so that the cam 5 pushes the sliding sleeve 6 upwards; a ring of annular groove is formed in the outer surface of the upper side of the sliding sleeve 6, a first gear 8 and a second gear 9 are sleeved in the annular groove, the first gear 8 and the second gear 9 are fixedly connected with each other, the first gear 8 and the second gear 9 are coaxial and can rotate relative to the sliding sleeve 6 together but cannot move up and down in the annular groove, a second motor 10 is fixedly installed on one side face of the sliding sleeve 6, and a third gear 11 meshed with the second gear 9 is sleeved on a shaft of the second motor 10;
the loading disc 2 is uniformly provided with three through holes 12, an inner bushing 13 is respectively installed in each through hole 12, a limiting plate 14 is respectively and fixedly installed on the upper end face of each inner bushing 13, each inner bushing 13 can rotate relative to the corresponding through hole 12 but cannot move up and down relative to the corresponding through hole 12, a fourth gear 15, a fifth gear 16 and a sixth gear 17 are respectively and correspondingly fixed at the lower end of each inner bushing 13, and the fourth gear 15, the fifth gear 16 and the sixth gear 17 are located on different horizontal planes and do not have overlapping areas;
an extension plate 18 is arranged on one side of the lower end face of the sliding sleeve 6, the outer end face of the cam 5 is in contact with the extension plate 18, a circle of arc-shaped groove is formed in the outer end face of the cam 5, and the extension plate 18 is clamped in the arc-shaped groove in a sliding mode.
The upper end surfaces of the limiting plates 14 are respectively provided with a groove 19 for accommodating glassware.
A flaming device 20 is correspondingly fixed in each groove 19, so that in order to prevent the flaming device 20 from rotating along with the grooves 19 and ensure stable flaming of the flaming device 20, a thrust bearing can be additionally arranged between the flaming device 20 and the grooves 19; the flaming device 20 is respectively connected with a gas supply pipe, and the gas supply pipes are arranged from the upper side of the limiting plate 14 or are sequentially arranged from the round holes arranged on the limiting plate 14 and the round holes 21 arranged between the corresponding fourth gear 15 or fifth gear 16 or sixth gear 17, so that the gas supply pipes are prevented from being arranged to interfere with the rotation of the fourth gear 15 or fifth gear 16 or sixth gear 17 and the corresponding limiting plate 14.
The flaming device 20 comprises a fixing plate 22, a row of spray heads 23 are uniformly mounted on the fixing plate 22, electronic igniters are respectively mounted on one side of each spray head 23, a gas supply pipe is provided with a valve in the process of shunting to each spray head 23, the valve is controlled by an external controller to be opened and closed, and the opening and closing condition is set manually according to the defect state of thermal restoration.
The use method of the graded driving type glassware end defect heat repair equipment comprises the following steps:
(1) starting a first motor 4, wherein the first motor 4 drives a sliding sleeve 6 to slide on an upright post 3 through a cam 5, and in order to realize the meshing of a first gear 8 with a fourth gear 15, a fifth gear 16 and a sixth gear 17 respectively, the cam 5 is provided with three levels, namely, the first gear 8 can be pushed to the highest gear from the lowest gear among the fourth gear 15, the fifth gear 16 and the sixth gear 17 by rotating the cam 5 for a circle, so that the first gear 8 has the capability of pushing different gears, an arc-shaped groove arranged on the cam 5 is used for fixedly clamping an extension plate 18, and the stable operation of the cam 5 and the sliding sleeve 6 is kept;
(2) starting a second motor 10, driving a third gear 11 to rotate by using the second motor 10, and further pushing a second gear 9 to rotate, wherein the second gear 9 is fixedly connected with a first gear 8, so that the first gear 8 can be pushed to rotate;
(3) in the process of rotating the first gear 8, the corresponding fourth gear 15, fifth gear 16 or sixth gear 17 is respectively driven to rotate, specifically which gear is driven to be determined by the processing process, namely which groove 19 is internally provided with a glass product, the first motor 4 is driven, and the cam 5 is utilized to push the first gear 8 serving as a driving wheel to the corresponding fourth gear 15, fifth gear 16 or sixth gear 17 fixed at the bottom end of the lining sleeve 13 below the groove 19 for placing the glass product, so that the glass product in the limiting plate 14 is pushed to rotate;
(4) different electronic igniters are started to ignite different spray heads 23, so that the defects in different positions and ranges of the glass product are thermally repaired, and the influence on other normal areas is reduced as much as possible.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.