CN106937722A - A kind of production technology for the wholemeal that ferments - Google Patents

A kind of production technology for the wholemeal that ferments Download PDF

Info

Publication number
CN106937722A
CN106937722A CN201611137727.XA CN201611137727A CN106937722A CN 106937722 A CN106937722 A CN 106937722A CN 201611137727 A CN201611137727 A CN 201611137727A CN 106937722 A CN106937722 A CN 106937722A
Authority
CN
China
Prior art keywords
wholemeal
wheat
weight
parts
fermentation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611137727.XA
Other languages
Chinese (zh)
Inventor
刘云国
张亮
荣保刚
刘凌霄
王海燕
顾颖慧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingzhou Ronmer Biological Polytron Technologies Inc
Original Assignee
Qingzhou Ronmer Biological Polytron Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingzhou Ronmer Biological Polytron Technologies Inc filed Critical Qingzhou Ronmer Biological Polytron Technologies Inc
Priority to CN201611137727.XA priority Critical patent/CN106937722A/en
Publication of CN106937722A publication Critical patent/CN106937722A/en
Pending legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention discloses a kind of production technology for the wholemeal that ferments, comprise the following steps:(1)Clean removal of impurities;(2)Softening;(3)Compound bacteria-fermented;(4)High temperature sterilization;(5)Cryogenic vacuum is continuous drying;(6)Crush.The fermentation wholemeal that present invention process is obtained, not only improves the mouthfeel of the wheaten food of wholemeal making, while improving the content of the oligosaccharide probiotics such as xylo-oligosaccharide and gamma aminobutyric acid.Produced by ultramicro grinding, improve its water absorbing properties and dilation, improve the application effect of product.After edible, intestinal microflora can be improved, the generation of the diseases such as constipation, hypertension, diabetes, Alzheimer's can be effectively prevented again.Present invention process can effectively utilize the full composition of wheat bran, both improved the comprehensive utilization ratio of raw material, also avoided bringing environmental pollution.

Description

A kind of production technology for the wholemeal that ferments
Technical field
The invention belongs to food processing technology field, and in particular to a kind of preparation method of fermentation wholemeal.
Background technology
Wheat is one of important cereal crops in the whole world, and wheat flour is divided into grade flour and special by machining accuracy is different with purposes With two kinds of powder:One kind is grade flour:It can be divided into a special powder, special two powder, standard flour, the class of common flour four by machining accuracy difference;Separately Outer one kind is tailored flour:Tailored flour is the flour ground using special kinds wheat;Or according to application target the need for, Food additives are added on the basis of grade flour, the flour for being well mixed and being made, such as bread flour, noodle flour, dry cake mix, biscuit Powder etc..However, a large amount of dietary cellulosics and other nutriment work in-processes are lost, excessively becoming more meticulous for food causes people The general level of the health be generally reduced.Cardiovascular disease illness rate is ramped, crowd more than 20% in various degree with diabetes, The diseases such as prolonged constipation.Therefore, the research and development of the wholemeal of nutrition more general equilibrium turn into the focus of food research field.Entirely Flour (Whole wheat flour) is using Intact wheat powder product made from raw material.Wholemeal retains all or part of wheat Skin, moisture is no more than 15%.Wholemeal contributes to resistance fertilizer because remaining the dietary fiber in wheat bran, long-term taking Fat, diabetes, angiocardiopathy and cancer.Wheat bran accounts for more than the 15% of wheat weight, and China processes wheat generation every year Wheat bran up to 20,000,000 tons.Containing abundant dietary fiber in wheat bran, the 42-46% of wheat bran quality is accounted for.Thus, entirely Flour improves level of human health, increases farmers' income and have important to national food security to improving people's food configuration Strategic importance.China grain processing industry development plan (2011-2020) explicitly points out:Want emphasis " research and development fast food brown rice, germination The key technology such as brown rice, preboiled rice, wholemeal and product, full cereal healthy food, fermentation rice flour-made food ".
At present, the production of wholemeal is broadly divided into three kinds of modes in the world:One is directly milled using Intact wheat as raw material Powder processed, two be first to prepare wheat flour, then by the wheat bran after stabilized processing and plumule Hui Tian, is mixed with wheat flour;Three It is that wholemeal is prepared by stone mill technique.However, fat content and enzyme activity are high in wheat bran and plumule, easily become sour rotten, Not storage endurance, wheat bran is strong but pliable in texture, poor taste, have impact on the consumption of whole wheat powder food.Therefore, for wholemeal, how Nutritive value maximum is obtained to retain and key issue that the excellent wholemeal of processing characteristics faces into whole-wheat product industry.This hair Bright to provide a kind of production technology for the wholemeal that ferments, the fermentation wholemeal of production both adds nutrition, can solved again current The subproblem that wholemeal industry faces.
The content of the invention
The technical problems to be solved by the invention are:A kind of production technology for the wholemeal that ferments is provided.
In order to solve the above technical problems, the technical solution adopted by the present invention is:
The production technology for the fermentation wholemeal that the present invention is provided, comprises the following steps:
(1) removal of impurities is cleaned:Wheat is cleaned 1-3 times with clear water, the impurity such as floating dust in removal materials of wheat.
(2) soften:By the wheat for cleaning removal of impurities with 25-33 DEG C of water logging maceration, 4-8h is kept, its water content is kept In 30-40%.The step can be softened wheat, beneficial to follow-up fermentation reaction.
(3) ferment:The water of 30-50 parts by weight will be added in the softening wheat of 100 parts by weight, add 5-10 parts by weight Wholemeal, while adding the salt of 1-5 parts by weight;Then 90-95 DEG C of high temperature sterilization goes out enzyme 20-30min.
Material is cooled to 30-36 DEG C, the compound bacteria bacterium for being 1-2 by the softening wheat inoculation OD values of 100 parts by weight Suspension 3-5mL, stir after fermentation 5-10h.
The step has inactivated the biology enzymes such as lipase, the peroxidase in wheat skin;Degrade the part in wheat bran Cellulose and lignin, improve mouthfeel, while improving the content of the oligosaccharide such as xylo-oligosaccharide and γ-aminobutyric acid.
(4) high temperature sterilization:The tunning obtained in step (3) is heated to 90-95 DEG C, sterilized 20-30min.
(5) cryogenic vacuum is continuous drying:Absolute pressure is -0.09-0.09MPa, and temperature is 0-5 DEG C, and moisture is controlled in 10- 15%.
(6) crush:Material after step (5) processing is subjected to ultramicro grinding, screening (100 mesh) packaging produces fermentation complete Flour, moisture is less than 10%.
It is preferred that, compound bacteria includes saccharomycete, Lactobacillus gasseri and lactobacillus fermenti, the concentration of three kinds of bacterium in step (3) Than for:3-5:1-2:1-2.
Beneficial effects of the present invention:
The fermentation wholemeal that present invention process is obtained, not over milling after fermentation, but it is straight to use softening wheat to carry out The method of sending and receiving ferment, beneficial to follow-up drying process.After Intact wheat softening the method for direct fermentation also allow for preserving, transport and Sale.The fermentation wholemeal that present invention process is obtained, the biology enzyme such as lipase, peroxidase is inactivated, and extends storage life. Portion of cellulose and lignin in the fermentation wholemeal that present invention process is obtained, its wheat bran is by compound bacteria:Saccharomycete, Jia Shi breasts Bacillus and lactobacillus fermenti degraded, not only improve mouthfeel, while improving the content of the prebioticses such as xylo-oligosaccharide.Ferment whole wheat Powder remains the intrinsic optimal proportion of whole grain endosperm, wheat bran, and the wheaten food of making maintains the intrinsic color and luster and fragrance of whole wheat, mouthfeel It is fine and smooth.After human consumption fermentation wholemeal, can not only improve intestinal microflora, and can effectively prevent constipation, hypertension, The generation of the disease such as high fat of blood and diabetes, realizes the functionalization of staple food products.Present invention process can be by the full composition of wheat bran Effectively utilize, both improved the comprehensive utilization ratio of raw material, and also avoided bringing environmental pollution.
Embodiment
Embodiment 1
The production technology for the fermentation wholemeal that the present embodiment is provided, comprises the following steps:
(1) removal of impurities is cleaned:Wheat is cleaned 1 time with clear water, the impurity such as floating dust in removal materials of wheat.
(2) soften:By the wheat for cleaning removal of impurities with 25 DEG C of water logging maceration, 4h is kept, its water content is maintained at 30%.The step can be softened wheat, beneficial to follow-up fermentation reaction.
(3) ferment:The water of 30 parts by weight will be added in the softening wheat of 100 parts by weight, the whole wheat of 5 parts by weight is added Powder, while adding the salt of 1 parts by weight;Then 90 DEG C of high temperature sterilizations go out enzyme 20min.
Material is cooled to 30 DEG C, the compound bacteria bacteria suspension for being 1 by the softening wheat inoculation OD values of 100 parts by weight 3mL, stir after fermentation 5h.
The step has inactivated the biology enzymes such as lipase, the peroxidase in wheat skin;Degrade the part in wheat bran Cellulose and lignin, improve mouthfeel, while improving the content of the oligosaccharide such as xylo-oligosaccharide and γ-aminobutyric acid.
(4) high temperature sterilization:The tunning obtained in step (3) is heated to 90 DEG C, sterilized 20min.
(5) cryogenic vacuum is continuous drying:Absolute pressure is -0.09MPa, and temperature is 0 DEG C, and moisture is controlled 10%.
(6) crush:Material after step (5) processing is subjected to ultramicro grinding, screening (100 mesh) packaging produces fermentation complete Flour, moisture is less than 10%.
Compound bacteria includes saccharomycete, Lactobacillus gasseri and lactobacillus fermenti in step (3), and the concentration ratio of three kinds of bacterium is:3: 2:2。
Embodiment 2
The production technology for the fermentation fermentation wholemeal that the present embodiment is provided, comprises the following steps:
(1) removal of impurities is cleaned:Wheat is cleaned 2 times with clear water, the impurity such as floating dust in removal materials of wheat.
(2) soften:By the wheat for cleaning removal of impurities with 29 DEG C of water logging maceration, 6h is kept, its water content is maintained at 35%.The step can be softened wheat, beneficial to follow-up fermentation reaction.
(3) ferment:The water of 40 parts by weight will be added in the softening wheat of 100 parts by weight, the whole wheat of 7.5 parts by weight is added Powder, while adding the salt of 3 parts by weight;Then 92.5 DEG C of high temperature sterilizations go out enzyme 25min.
Material is cooled to 33 DEG C, the compound bacteria bacteria suspension for being 1.5 by the softening wheat inoculation OD values of 100 parts by weight 4mL, stir after fermentation 7.5h.
The step has inactivated the biology enzymes such as lipase, the peroxidase in wheat skin;Degrade the part in wheat bran Cellulose and lignin, improve mouthfeel, while improving the content of the oligosaccharide such as xylo-oligosaccharide and γ-aminobutyric acid.
(4) high temperature sterilization:The tunning obtained in step (3) is heated to 92.5 DEG C, sterilized 25min.
(5) cryogenic vacuum is continuous drying:Absolute pressure is 0.01MPa, and temperature is 2 DEG C, moisture is controlled 13%.
(6) crush:Material after step (5) processing is subjected to ultramicro grinding, screening (100 mesh) packaging produces fermentation complete Flour, moisture is less than 10%.
It is preferred that, compound bacteria includes saccharomycete, Lactobacillus gasseri and lactobacillus fermenti, the concentration of three kinds of bacterium in step (3) Than for:8:3:3.
Embodiment 3
The production technology for the fermentation wholemeal that the present embodiment is provided, comprises the following steps:
(1) removal of impurities is cleaned:Wheat is cleaned 3 times with clear water, the impurity such as floating dust in removal materials of wheat.
(2) soften:By the wheat for cleaning removal of impurities with 33 DEG C of water logging maceration, 8h is kept, its water content is maintained at 40%.The step can be softened wheat, beneficial to follow-up fermentation reaction.
(3) ferment:The water of 50 parts by weight will be added in the softening wheat of 100 parts by weight, the whole wheat of 10 parts by weight is added Powder, while adding the salt of 5 parts by weight;Then 95 DEG C of high temperature sterilizations go out enzyme 30min.
Material is cooled to 36 DEG C, the compound bacteria bacteria suspension for being 2 by the softening wheat inoculation OD values of 100 parts by weight 5mL, stir after fermentation 10h.
The step has inactivated the biology enzymes such as lipase, the peroxidase in wheat skin;Degrade the part in wheat bran Cellulose and lignin, improve mouthfeel, while improving the content of the oligosaccharide such as xylo-oligosaccharide and γ-aminobutyric acid.
(4) high temperature sterilization:The tunning obtained in step (3) is heated to 95 DEG C, sterilized 30min.
(5) cryogenic vacuum is continuous drying:Absolute pressure is 0.09MPa, and temperature is 5 DEG C, and moisture is controlled 15%.
(6) crush:Material after step (5) processing is subjected to ultramicro grinding, screening (100 mesh) packaging produces fermentation complete Flour, moisture is less than 10%.
Compound bacteria includes saccharomycete, Lactobacillus gasseri and lactobacillus fermenti in step (3), and the concentration ratio of three kinds of bacterium is:5: 1:1。
Nutritional ingredient in fermentation wholemeal and wholemeal prepared by above-described embodiment compares (per the content of hectogram raw material):
Note:The mark that lowercase a, b are 5% significance is marked in table, same letter represents no conspicuousness Difference, different alphabets are shown with significant difference.
Fermentation wholemeal and the Indexes Comparison of the important processing characteristics of wholemeal prepared by above-described embodiment:
Wet gluten percentage and Falling Number are the important processing characteristics indexs of flour, and its numerical value is higher to represent price characteristic Better.
Note:The mark that lowercase a, b are 5% significance is marked in table, same letter represents no conspicuousness Difference, different alphabets are shown with significant difference.

Claims (2)

1. a kind of preparation technology of ultra-low viscosity guar gum, it is characterised in that comprise the following steps:
(1)Guar splits is cleared up:Guar splits is removed into the impurity such as stalk by selection by winnowing, with slice air-flow cleaning device by guar splits Cleaning 2-3 times, obtains clean piece, then dries to moisture 15%;
(2)It is broken:The guar splits of drying is subjected to break process, the powdery of 10 mesh is obtained;
(3)Guar splits is digested:By step(2)The guar gum of 100 parts by weight is dissolved in 35-45 DEG C of warm water, adds 5-10 The potassium sorbate of parts by weight and the citric acid of 15-20 parts by weight, stirring warm water are completely dissolved until guar gum, guar gum Mass concentration is in 60%-80%;Then 70-80 DEG C is warming up to, 1.5-2h is maintained;30 DEG C are rapidly cooled to, compound sweet dew is added and gathers Carbohydrase is digested, and temperature then is warming up into 45-55 DEG C, keeps 3-4h, and high temperature goes out enzyme;
(4)Dry drying:Continuous drying using band drier, temperature is 80-95 DEG C, and moisture is controlled in 10-12%;
(5)It is broken to crush:Using mesh of turbine disintegrating machine precrushing particle 10 or so, into ultramicro grinding, the powder of 200 mesh is ground into Shape, moisture control 8-10%, then screening is packed.
2. the preparation technology of ultra-low viscosity guar gum according to claim 1, it is characterised in that step(3)Add compound The dimethyl silicone polymer of 5-10 parts by weight is added while mannase is digested.
CN201611137727.XA 2016-12-12 2016-12-12 A kind of production technology for the wholemeal that ferments Pending CN106937722A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611137727.XA CN106937722A (en) 2016-12-12 2016-12-12 A kind of production technology for the wholemeal that ferments

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611137727.XA CN106937722A (en) 2016-12-12 2016-12-12 A kind of production technology for the wholemeal that ferments

Publications (1)

Publication Number Publication Date
CN106937722A true CN106937722A (en) 2017-07-11

Family

ID=59469068

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201611137727.XA Pending CN106937722A (en) 2016-12-12 2016-12-12 A kind of production technology for the wholemeal that ferments

Country Status (1)

Country Link
CN (1) CN106937722A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115254244A (en) * 2022-07-25 2022-11-01 无锡东谷工程科技有限公司 Method and equipment for processing whole-grain whole wheat flour

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102150840A (en) * 2010-12-29 2011-08-17 国家粮食局科学研究院 Method for preparing stabilized whole wheat flour
CN104388514A (en) * 2014-11-23 2015-03-04 华中农业大学 Method for preparing gamma-aminobutyric acid by virtue of fermentation of composite bacteria
CN104798850A (en) * 2015-05-12 2015-07-29 江南大学 Method for preparing bread flavor agent by compounding neokestose and wheat extract and application of bread flavor agent
CN105285700A (en) * 2015-09-23 2016-02-03 浙江恒乐粮食有限公司 Biologic modifying method of bran for producing whole wheat flour
CN105851753A (en) * 2016-04-20 2016-08-17 安徽省天麒面业科技股份有限公司 Preparation method of sour fresh wheat beverage

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102150840A (en) * 2010-12-29 2011-08-17 国家粮食局科学研究院 Method for preparing stabilized whole wheat flour
CN104388514A (en) * 2014-11-23 2015-03-04 华中农业大学 Method for preparing gamma-aminobutyric acid by virtue of fermentation of composite bacteria
CN104798850A (en) * 2015-05-12 2015-07-29 江南大学 Method for preparing bread flavor agent by compounding neokestose and wheat extract and application of bread flavor agent
CN105285700A (en) * 2015-09-23 2016-02-03 浙江恒乐粮食有限公司 Biologic modifying method of bran for producing whole wheat flour
CN105851753A (en) * 2016-04-20 2016-08-17 安徽省天麒面业科技股份有限公司 Preparation method of sour fresh wheat beverage

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
朱睦元: "《大麦(青稞)营养分析及其食品加工》", 31 January 2015, 浙江大学出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115254244A (en) * 2022-07-25 2022-11-01 无锡东谷工程科技有限公司 Method and equipment for processing whole-grain whole wheat flour

Similar Documents

Publication Publication Date Title
CN106617051A (en) Fruit and vegetable ferment freeze-dried powder and preparation method thereof
AU2017367535B2 (en) A process and composition for an improved flour product
CN105725056A (en) Quinoa powder and preparation method thereof
CN110101001A (en) A kind of 3D- whole wheat powder producing method and application
CN102754765A (en) Process for producing peony seed nutrition powder
CN102150558B (en) Method for culturing pleurotus geesteranus uniformly rich in selenium by utilizing sodium selenate
Ntsamo et al. Effect of fermentation using Lactobacillus plantarum A6 on the physicochemical and functional properties of precooked Sorghum bicolor and Voandzeia subterranea blended flour
CN103461813B (en) Corn weak flour and production method thereof
CN107232409A (en) A kind of high-quality meat sheep feed
CN1879500A (en) A method for preparing glutinous maize fermented flour and application thereof
CN109221566A (en) A kind of pressed candy and preparation method comprising ferment softening mushroom and function polysaccharide
CN106722079A (en) A kind of production technology of fermented brown rice
CN106937722A (en) A kind of production technology for the wholemeal that ferments
CN106962284A (en) The feed and preparation method and the cultural method of chicken of a kind of chicken feed for being suitable to 13 week old
KR101254696B1 (en) Method of preparing seaweed makgeolli
CN106818988A (en) A kind of processing method of selenium-enriched bread powder
KR101691364B1 (en) Bee subsidiary feeder composition comprising rice bran and manufacturing method thereof
CN106562112A (en) Healthy high-efficiency compound feed of dace fry and preparation method thereof
CN112772837A (en) Millet fine dried noodles and making method thereof
CN105942159A (en) Rice bran flour and noodles rich in natural gamma-aminobutyric acid and phenolic acid and preparation method thereof
CN111685180A (en) Kefir high-fiber meal replacement milk shake and preparation method thereof
CN110604286A (en) Method for improving contents of dietary fiber and amino acid nitrogen in sweet fermented flour paste
CN109497263A (en) Single cell protein forage grass
CN109953326A (en) A kind of high nutrition Fermentation Technology of Enzymatic Rice Bran
Rana et al. Milling process of cereal grains and quality of flours

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20170711