CN106926256B - A kind of transmission system living water washing, deicing implement and its application process - Google Patents
A kind of transmission system living water washing, deicing implement and its application process Download PDFInfo
- Publication number
- CN106926256B CN106926256B CN201710321911.8A CN201710321911A CN106926256B CN 106926256 B CN106926256 B CN 106926256B CN 201710321911 A CN201710321911 A CN 201710321911A CN 106926256 B CN106926256 B CN 106926256B
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- gear
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- arm
- articulated
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 74
- 230000005540 biological transmission Effects 0.000 title claims abstract description 42
- 238000005406 washing Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000009413 insulation Methods 0.000 claims abstract description 115
- 238000004140 cleaning Methods 0.000 claims abstract description 75
- 210000000245 forearm Anatomy 0.000 claims abstract description 47
- 239000012212 insulator Substances 0.000 claims abstract description 35
- 229910021642 ultra pure water Inorganic materials 0.000 claims description 35
- 239000012498 ultrapure water Substances 0.000 claims description 35
- 230000007704 transition Effects 0.000 claims description 31
- 230000001360 synchronised effect Effects 0.000 claims description 15
- 238000011010 flushing procedure Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000011810 insulating material Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000005611 electricity Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 238000002525 ultrasonication Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/008—Manipulators for service tasks
- B25J11/0085—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
Landscapes
- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a kind of transmission system living water washing, deicing implement and its application processes, including crawler body, pivoting support, horizontal rotation platform, insulation work jibs and cleaning device, horizontal rotation platform is fixed on by pivoting support on crawler body, and insulation work jibs include the insulation large arm being hinged and insulation forearm.The one side of horizontal rotation platform is connected with the rotary disk being arranged in a vertical direction, mounting base is connected on the outside of rotary disk, large arm and forearm driving decelerating motor are provided in mounting base, the lower end of insulation large arm is articulated on the output shaft of large arm driving decelerating motor, insulation forearm is hinged by the output shaft of drag link mechanism and forearm driving motor, revolution disk drive device is disposed on horizontal rotation platform, insulator is closely cleaned in the upper end that cleaning device is connected to insulation work jibs.The fit applications of horizontal rotation platform, rotary disk and two driving decelerating motors, having this equipment, position adjustment is accurate, cleans efficiently clean and few water consumption advantage.
Description
Technical field
The present invention relates to a kind of transmission system implements, and in particular to a kind of transmission system living water washing is removed
Ice implement.
Background technology
Substation is outdoor equipment, and in During Process of Long-term Operation, dust, atmosphere pollution etc. are easily in its post insulator sublist
Face deposits, and influences the insulation effect of support insulator, is also easy to produce electrion, it is therefore desirable to which it is periodically cleaned.In addition,
During winter, the easy icing of substation's support insulator not only results in transformer substation switch equipment due to freezing stuck and tripping, also
It can cause the strong electric arc electric discharge of insulator dielectric reduced performance, insulator arrangement or even flashover occurs.
Living water washing operation because its electrical equipment can be carried out in the case where substation equipment does not have a power failure cleaning decontamination,
Deicing operation starts progressively to be unfolded in electric system at home.Existing living water washing operation is essentially several operating personnel
Hand-held high-pressure water spray gun is directed at electrical equipment and is cleaned from different directions.
Current living water washing equipment is primarily present problems with：
1st, for needing using heavy caliber, long range high pressure water cleaning operation, due to the repulsion power of high pressure water, only
By human hand held high-pressure water spray gun, it is easy to the situation that water jets under high pressure deviation needs flushing device occur, reduces living water washing and make
The efficiency of industry；
When the 2nd, rinsing, labor intensity of operating staff is big, easily fatigue, and flush efficiency and effect are not easily controlled, to several
It is synchronously more demanding to rinse operating personnel；
If the 3rd, filthy strong adhesive force, preferable scavenging effect cannot be fully achieved in only water punching；
If the 4, room temperature is less than zero degree, routinely waterwheel processed can not work, and ultra-pure water can not be produced, and living water washing work will
It can not carry out；
Even if the 5, water making device can heat ultra-pure water during water processed, when being rinsed due to hand-held water injecting gun,
Distance is remote, and the heat of water speed of scattering and disappearing is fast, and the temperature of flushing water declines fast, it is difficult to achieve the effect that expected deicing；
6th, operation is carried out on ground since operating personnel stand, jetting height is limited, more demanding to water and nozzle diameter；
7th, it is higher to personnel psychology competency profiling since operating personnel are located at operation in high voltage electric field；
8th, it is big due to rinsing hourly water consumption, requirement when single-stage heating cannot meet deicing to water temperature.
The content of the invention
The invention solves be designed to provide one kind can prepare ultra-pure water and heating ultra-pure water, can high-efficiency washing insulation
Sub, water-saving implement and method, are cleaned and deicing come the support insulator to transmission system substation.
This transmission system living water washing provided by the invention, deicing implement, including crawler body, revolution branch
Seat, horizontal rotation platform, insulation work jibs and cleaning device, horizontal rotation platform are fixed on by pivoting support on crawler body, absolutely
Edge work jibs include the insulation large arm being hinged and insulation forearm.The one side of the horizontal rotation platform is connected with vertically
The rotary disk of arrangement is connected with mounting base on the outside of rotary disk, and large arm driving decelerating motor is provided in mounting base and forearm drives
Dynamic decelerating motor, the lower end of the insulation large arm are articulated on the output shaft of large arm driving decelerating motor, and insulation forearm passes through drawing
The output shaft of linkage and forearm driving decelerating motor is hinged, and revolution disk drive device is disposed on horizontal rotation platform, described clear
Cleaning device is connected to the upper end of insulation work jibs.
The oscillating bearing and articulated shaft that the insulation large arm and the forearm that insulate make by using insulating materials are hingedly one
Body, the upper end for the forearm that insulate are connected with to fix the mounting platform of the cleaning device；
The drag link mechanism includes forearm driving pull rod and the lower pulling plate and upper arm-tie that are articulated with its both ends, after three is hinged
Z-shaped structure is formed, lower pulling plate is articulated on the output shaft of the forearm driving decelerating motor, and upper arm-tie is articulated with the insulation
On articulated shaft between large arm and insulation forearm,
The insulation work jibs are also associated with posture holding mechanism, posture holding mechanism include the first posture keep connecting rod,
Second posture keeps connecting rod and the delta link frame surrounded by three connecting rods, and the first posture keeps connecting rod and the second posture to keep
Connecting rod is arranged in parallel respectively with the insulation large arm and insulation forearm, and one jiao of delta link frame is articulated with the insulation large arm
On articulated shaft between insulation forearm, other two angle keeps connecting rod and the second posture to keep connecting rod with the first posture respectively
One end is articulated as one, and the first posture keeps connecting rod and the second posture that the other end of connecting rod is kept to be hingedly connected to the mounting base
On mounting platform.
The cleaning device includes mounting bracket, two insulation pawl arms and several cleanings being connected on two insulation pawl arms
Wheel brush, two insulation pawl arms are symmetrically connected on pawl arm folding stent, and pawl arm folding stent is articulated in mounting bracket, mounting bracket
On be connected with cleaning wheel brush driving device, insulation pawl arm is connected with the hydraulic cylinder for achieving opening and closing movement.
The mounting bracket includes installing plate and the U-shaped frame for being connected to installing plate one side, and installing plate is arranged in a vertical direction,
U-shaped frame is arranged in the horizontal direction；The pawl arm folding stent includes being arranged symmetrically two supporting plates that engagement is integrated, Mei Gezhi
Frame plate includes connecting portion and engaging section, and the outer rim of engaging section is arc surface, and arc surface is the flank of tooth, and the center position of arc surface leads to
It crosses articulated shaft and the U-shaped frame of the mounting bracket is articulated as one, be driven between two stands plate by flank engagement；The insulation
The inner end of pawl arm is connected as a single entity by the connecting portion of pawl arm transition mounting blocks and supporting plate.
The insulation pawl arm is the frame-like structures surrounded by upper, plate and end plate, and short transverse both sides are open side, upper,
The shape of lower plate is identical, and interior lateral margin is the curved surface of evagination；Cleaning wheel brush is located at the downside of insulation pawl arm, and the wheel shaft of cleaning wheel brush hangs down
Direct puncture crosses the upper and lower plates of insulation pawl arm, and there are two the belt wheel arranged in the horizontal direction, belt wheel is located at insulation pawl arm for connection on wheel shaft
Inner cavity in, be connected with spur gear/synchronous pulley duplex component, phase with the connecting pin of the pawl arm folding stent on the pawl arm that insulate
Between adjacent cleaning wheel brush, pass sequentially through synchronous belt between spur gear/synchronous pulley duplex component and adjacent cleaning wheel brush and be linked as
One.
The cleaning wheel brush driving device includes decelerating motor, insulated transmission axis, input bevel gear, transition bevel gear, biography
Gear and output gear are passed, output gear is cone/straight duplicate gear, and Transmission gear is coaxial cone/cone duplicate gear, transfers tooth
Wheel is total to longitudinal center line arrangement with input gear, and transition bevel gear is engaged in first bevel gear and the input gear of Transmission gear
Between, output gear is arranged vertically the outer end for being engaged in second bevel gear of Transmission gear, and decelerating motor is by shaft coupling and absolutely
Edge is driven axis connection, and input bevel gear is connected to the end of insulated transmission axis, transition bevel gear perpendicular to input bevel gear arrangements,
The wheel shaft of the wheel shaft of transition bevel gear, Transmission gear and output gear is connected in the mounting bracket.
The both sides of output gear are symmetrically engaged with transition spur gear, transition spur gear point in the U type frame of the mounting bracket
It is not engaged with spur gear/spur gear of synchronous pulley duplex component and the spur gear of output gear, transition spur gear is connected to institute
It states on pawl arm folding stent and the articulated shaft of the mounting bracket.
Flusher is connected on the upside of the insulation pawl arm, flusher includes nozzle, nozzle mounting base and flushing water
It manages, has the water passage connected respectively with wash tub pipe and nozzle in nozzle mounting base；Ultrasonic wave hair is installed on insulation pawl arm
Raw device and alignment sensor, supersonic generator is by the high pressure water process in high-pressure water pipe to be sprayed after micro-bubble through the nozzle
Go out；The hydraulic cylinder is hydraulic cylinder, and quantity is one, the both ends of hydraulic cylinder respectively with the installing plate of the mounting bracket and pawl arm
Transition mounting blocks are hinged.
The present invention also provides the application process for having given above-mentioned implement, this method carries out operation using ultra-pure water.Equipment
During configuration, ultrapure water tank on crawler body is installed, high-pressure water pipe by valve with ultrapure water tank is connected, Operation Van is passed through
Crawler body is moved to operating location.
It is prepared work：The primary heating ultra-pure water waterwheel of connection and whole grade heat ultra-pure water waterwheel；It realizes ultrapure
The preparation of water and the first order, second level heating, the water temperature for making to heat ultra-pure water waterwheel into whole grade is 20~30 DEG C, the electricity of water
Resistance rate is up to 5~15 M Ω cm；It is pressurizeed again to ultra-pure water and the third level is heated, reach the water temperature into ultrapure water tank
50~60 DEG C；The original state setting of cleaning device is in an open state.
Adjust the accurate location of implement：Controlled level revolving platform works, and drives rotary disk and insulation work jibs same
When in level rotation adjustment operation orientation, then control rotary disk work, insulation work jibs driven to rotate tune on vertical plane
The right position of whole insulation work jibs, control large arm driving decelerating motor and forearm driving decelerating motor work, adjustment insulation are made
The height of industry arm, the position for making cleaning device are corresponding with insulator position.
Operation starts, and the cleaning wheel brush on the insulation pawl arm of cleaning device is controlled to wrap up insulator and is held tightly, is then controlled
Cleaning wheel dataller makees to clean up the dust of insulator surface, by large arm decelerating motor and forearm driving is driven to subtract during cleaning
Speed motor control insulation work jibs move up and down；After the completion of cleaning, the flusher on control insulation pawl arm utilizes ultrapure
High pressure ultra-pure water in water tank is rinsed the insulator after cleaning, using supersonic generator to high pressure ultra-pure water during flushing
It is handled.
The present invention drives the rotation adjustment operation in the horizontal plane simultaneously of rotary disk and insulation work jibs by horizontal rotation platform
Orientation, then by rotary disk insulation work jibs is driven to rotate the right position of adjustment insulation work jibs on perpendicular, pass through
Large arm drives the height of decelerating motor and forearm driving decelerating motor adjustment insulation work jibs, makes position and the insulation of cleaning device
Sub- position corresponds to.The rotary disk being arranged in a vertical direction can make this equipment be applicable not only to vertically arranged insulator cleaning,
Cleaning suitable for the insulator for tilting installation.Since cleaning device is fixed on the upper end of insulation forearm, behind position,
Cleaning device can be made closely to clean insulator, reduced water consumption while improving cleaning efficiency and cleaning performance.Clearly
When washing operation, in order to further ensure operation stability, posture holding mechanism is connected in insulation work jibs.It rinses to utilize and add
More obstinate spot can be rinsed well, further improve flushing effect by the ultra-pure water after heat.
Description of the drawings
Fig. 1 is the structure diagram of one embodiment of the invention.
Fig. 2 is the structure diagram of the present embodiment insulation work jibs opening state.
Fig. 3 is that the present embodiment prepares to clean the state diagram of insulator from top to bottom.
Fig. 4 is the state diagram that the present embodiment has cleaned insulator from top to bottom.
Fig. 5 is the facade structures schematic diagram of cleaning device in Fig. 1.
Fig. 6 is the schematic top plan view of Fig. 5.
The schematic side view of Fig. 7 bitmaps 5.
Fig. 8 is the working state figure of cleaning device.
Specific embodiment
As shown in Figures 1 to 4, this transmission system living water washing provided by the invention, deicing implement, are used for
The support insulator of substation is cleaned.Including crawler body 1, pivoting support 2, horizontal rotation platform 3, vertical rotary disk 4,
Insulate work jibs 5, posture holding mechanism 6, cleaning device 7.
Pivoting support 2 is connected to the upper end of crawler body 1, and pure water storage tank SX and control are also associated on crawler body 1
Cabinet KZG.
Horizontal rotation platform 3 does its horizontal rotation by the driving of rotary servovalve motor 8 and moves.
Vertical rotary disk 4 is connected to the one side of horizontal rotation 3 by mounting base 9.The both sides of mounting base 9 are respectively disposed with
Large arm drives decelerating motor 11 and forearm driving decelerating motor servomotor 10.
Insulation work jibs 5 include the insulation large arm 51 being hinged and insulation forearm 52, and the lower end of insulation large arm 51 is hinged
In on the output shaft of large arm driving decelerating motor 11, insulation forearm 52 is hinged by the oscillating bearing 12 and articulated shaft of insulating materials
In the upper end of insulation large arm 51, insulation forearm 52 can be rotated around hinged place.Insulation full skirt is provided on insulation forearm 52.
Posture holding mechanism 6 includes the first posture and connecting rod 61, the second posture is kept to keep connecting rod 62 and enclosed by three connecting rods
Into delta link frame 63, the first posture keep connecting rod 61 and second posture keep connecting rod 62 respectively with insulation large arm 51 and exhausted
Edge forearm 52 is arranged in parallel, one jiao of articulated shaft for being articulated with insulation large arm 51 between the forearm 52 that insulate of delta link frame 63
On, one end that other two angle keeps 61 and second posture of connecting rod to keep connecting rod 62 with the first posture respectively is articulated as one.
Insulation forearm 52 is connected with drag link mechanism, and drag link mechanism includes forearm driving pull rod 15 and is articulated with the upper of its both ends
Pulling plate 13 and lower pulling plate 14, three form Z-shaped structure.Upper arm-tie 13 is articulated between insulation large arm 51 and insulation forearm 52
On articulated shaft, lower pulling plate is articulated on the output shaft of forearm driving decelerating motor servomotor 10.
First posture keep connecting rod 61 and second posture keep the other end of connecting rod 62 be hingedly connected to mounting platform AZT and
In mounting base 9.
As shown in Fig. 5 to Fig. 8, cleaning device 7 includes decelerating motor e, insulated transmission axis b, inputs bevel gear c, transition cone
Gear a, Transmission gear d, output gear f, mounting bracket h, pawl arm folding stent i, pawl arm transition mounting blocks j, high-pressure hose k,
Water pipe L, cleaning wheel brush m, nozzle mounting base n, belt wheel o, synchronous belt p are connected, insulate pawl arm q, spur gear/belt wheel duplex component s,
Transition spur gear t, hydraulic cylinder u, supersonic generator v, alignment sensor x.
Mounting bracket h includes installing plate and the U-shaped frame for being connected to installing plate one side, and installing plate is arranged in a vertical direction, U-shaped
Frame is arranged in the horizontal direction.Installing plate is connected with the mounting platform of insulation work jibs forearm upper end.
Pawl arm folding stent i includes being arranged symmetrically two supporting plates that engagement is integrated, and each supporting plate includes connecting portion
And engaging section, the outer rim of engaging section is arc surface, and arc surface is the flank of tooth, and the center position of arc surface passes through articulated shaft and installation
The U-shaped frame of stent h is articulated as one, and is driven between two stands plate by flank engagement.
Insulation pawl arm q is the frame-like structures surrounded by upper, plate and end plate, and short transverse both sides are open side, upper and lower plate
Shape it is identical, interior lateral margin be evagination curved surface.Cleaning wheel brush m is located at the downside of insulation pawl arm q, and the wheel shaft of cleaning wheel brush m hangs down
Direct puncture crosses the upper and lower plates of insulation pawl arm q, and there are two the belt wheel o arranged in the horizontal direction, belt wheel o is located at insulation pawl for connection on wheel shaft
In the inner cavity of arm q.The interior lateral margin of cleaning wheel is stretched out in outside the interior lateral margin of insulation pawl arm.On each insulation pawl arm q of the present embodiment
There are three pass sequentially through synchronous belt p between cleaning wheel brush m, adjacent cleaning wheel brush m to be connected as a single entity for connection.
Two insulation pawl arm q are symmetrically arranged in the both sides of mounting bracket h, and the inner end of insulation pawl arm q passes through pawl arm transition respectively
The connecting portion of mounting blocks j and supporting plate is connected as a single entity.
Cleaning wheel brush driving device includes decelerating motor e, input bevel gear c, transition bevel gear a, Transmission gear d and output
Gear f.Output gear f is cone/straight duplicate gear, and Transmission gear d is coaxial cone/cone duplicate gear, Transmission gear d and input
Gear c is total to longitudinal center line arrangement, transition bevel gear a be engaged in Transmission gear d first bevel gear and input bevel gear c it
Between, output gear f is arranged vertically the outer end for second bevel gear for being engaged in Transmission gear d.Decelerating motor e is fixed on insulation and makees
On the mounting platform AZT of 5 forearm upper end of industry arm.The angle of mounting platform AZT is adjusted when needing.
The output shaft of decelerating motor e is connected with insulated transmission axis b by shaft coupling, and input bevel gear c is connected to insulation and passes
The end of moving axis b, transition bevel gear a is perpendicular to input bevel gear c arrangements.It is connected on the outside of the installing plate of mounting bracket h along water
Square to arrangement bearing block, the wheel shaft of input bevel gear c is connected to by bearing on bearing block, and the upper end of connecting shaft is connected with
Stop nut g.The wheel shaft of Transmission gear d passes through bearing and the installing plate right angle setting of mounting bracket h, two bevel gear difference
Positioned at the both sides of installing plate, the wheel shaft of output gear f is vertically connected on the two side of the U-shaped frame of mounting bracket.
Transition spur gear t, the t connections of transition spur gear are symmetrically engaged in the both sides of output gear f on the U-shaped frame of mounting bracket h
In on the articulated shaft of pawl arm folding stent j and mounting bracket h.
Connecting pin on insulation pawl arm q with pawl arm folding stent i is connected with spur gear/synchronous pulley duplex component s, transition
Spur gear t is engaged respectively with spur gear/spur gear of synchronous pulley duplex component s and the spur gear of output gear.Spur gear/same
It is connected as a single entity between the belt wheel of step belt wheel duplex component s and adjacent cleaning wheel brush m by synchronous belt p.
Flusher is connected on the upside of insulation pawl arm q, flusher includes nozzle（It is not shown in figure）, nozzle mounting base
N and wash tub pipe, wash tub pipe include high-pressure water pipe k and connection water pipe L, have on nozzle mounting base n respectively with wash tub pipe and
The water passage of nozzle connection.High-pressure water pipe is connected by valve with pure water storage tank, and high-pressure water pipe is fixed on insulation work jibs
On.
It is real as realization insulation pawl arm that hydraulic cylinder u is connected between the installing plate of mounting bracket h and pawl arm transition mounting blocks j
The driving device of existing opening and closing movement.Supersonic generator v and alignment sensor x are installed on insulation pawl arm q.
Cleaning device 7 is fixed on mounting platform AZT, and mounting platform AZT is articulated with the forearm upper end of insulation work jibs, is led to
Crossing the first posture keeps 61 and second posture of connecting rod that connecting rod 62 and delta link frame 63 is kept to be kept fixed angle with ground always
Degree, such as vertical with ground or some inclined angle are determined according to the setting angle of support insulator, to ensure cleaning device
Support insulator is cleaned.
During device configuration, ultrapure water tank on crawler body is installed, high-pressure water pipe is connected by valve with ultrapure water tank.
Primary heating ultra-pure water waterwheel is configured simultaneously and whole grade heats ultra-pure water waterwheel.Equipment is moved to work by crawler body
Industry place.
The course of work of this equipment is as follows：
It is prepared work：The primary heating ultra-pure water waterwheel of connection and whole grade heat ultra-pure water waterwheel；It realizes ultrapure
The preparation of water and the first order, second level heating, the water temperature for making to heat ultra-pure water waterwheel into whole grade is 20~30 DEG C, the electricity of water
Resistance rate is up to 5~15 M Ω cm；It is pressurizeed again to ultra-pure water and the third level is heated, reach the water temperature into ultrapure water tank
50~60 DEG C；The original state setting of cleaning device is in an open state.
Adjust the accurate location of implement：The work of controlled level revolving platform drives rotary disk and insulation work jibs rotation to adjust
Whole good operation orientation, since cleaning device remains the fixed angle with ground, control rotary disk, which rotates, drives insulation operation
Arm changes left and right orientation according to the setting angle of support insulator, so that cleaning device can clean support insulator from top to bottom.
Control the height of large arm driving motor and forearm driving decelerating motor work adjustment insulation work jibs, make the position of cleaning device with
The position of support insulator corresponds to.
Before cleaning work starts, support insulator is passed through from the opening between two insulation pawl arms, by being mounted on absolutely
Alignment sensor on edge pawl arm detects its spacing between support insulator in real time（Including flushing process）, and feed back to control
Center adjust automatically processed.
Carry out cleaning work：Dynamoelectric water valve is controlled by control centre, using high pressure water is rinsed hydraulic cylinder is promoted to act, makes two
The pawl arm that insulate inwardly collapses to wrap up support insulator simultaneously to be held tightly, is then turned on cleaning the decelerating motor of driving device, successively
By inputting bevel gear, transition bevel gear, Transmission gear and output gear, transition spur gear and spur gear/synchronous pulley duplex
Synchronous belt between component and cleaning wheel brush makes cleaning wheel brush be close to support insulator to rotate support insulator surface
Dust remove.By the way that insulation work jibs is controlled to move up and down to clean entire support insulator during cleaning.
After the completion of cleaning, supersonic generator is opened, will be formed after high pressure water process after micro-bubble and sprayed again through nozzle to insulator
It is rinsed, further rinses stain on support insulator and dust well.High pressure water is rushed again after ultrasonication
It washes with raising flush efficiency and flushing effect and water-saving purpose.It cleans in flushing process, machine is kept by posture
Structure ensures the fixed angle between cleaning device and ground.Cleaning device drives along support insulator up and down through large arm
Decelerating motor and forearm driving decelerating motor are realized.
Claims (10)
1. a kind of transmission system living water washing, deicing implement, including crawler body, pivoting support, horizontal rotation platform,
Insulation work jibs and cleaning device, horizontal rotation platform are fixed on by pivoting support on crawler body, and insulation work jibs include phase
Mutually hinged insulation large arm and insulation forearm, it is characterised in that：The one side of the horizontal rotation platform is connected with vertically cloth
The rotary disk put is connected with mounting base on the outside of rotary disk, and large arm driving decelerating motor and forearm driving are provided in mounting base
Decelerating motor, the lower end of the insulation large arm are articulated on the output shaft of large arm driving decelerating motor, and insulation forearm passes through pull rod
Mechanism and the output shaft of forearm driving decelerating motor are hinged, and revolution disk drive device, the cleaning are disposed on horizontal rotation platform
Device is connected to the upper end of insulation work jibs.
2. transmission system living water washing as described in claim 1, deicing implement, it is characterised in that：The insulation
The oscillating bearing and articulated shaft that large arm and insulation forearm make by using insulating materials are articulated as one, the upper end for the forearm that insulate
It is connected with to fix the mounting platform of the cleaning device；The drag link mechanism include forearm driving pull rod and be articulated with its two
The lower pulling plate and upper arm-tie at end, form Z-shaped structure after three is hinged, lower pulling plate is articulated with the forearm driving decelerating motor
On output shaft, on the articulated shaft that upper arm-tie is articulated with the insulation large arm between the forearm that insulate.
3. transmission system living water washing as claimed in claim 2, deicing implement, it is characterised in that：The insulation
Work jibs are also associated with posture holding mechanism, and posture holding mechanism includes the first posture and connecting rod, the second posture is kept to keep connecting rod
And the delta link frame surrounded by three connecting rods, the first posture keep connecting rod and the second posture keep connecting rod respectively with it is described absolutely
Edge large arm and insulation forearm parallel arrangement, one jiao of delta link frame are articulated between the insulation large arm and insulation forearm
On articulated shaft, other two angle keeps connecting rod and the second posture that one end of connecting rod is kept to be articulated as one with the first posture respectively,
First posture keeps connecting rod and the second posture that the other end of connecting rod is kept to be hingedly connected on the mounting base and mounting platform.
4. transmission system living water washing as described in claim 1, deicing implement, it is characterised in that：The cleaning
Device includes mounting bracket, two insulation pawl arms and several cleaning wheel brushes being connected on two insulation pawl arms, two insulation pawl arms
It is symmetrically connected on pawl arm folding stent, pawl arm folding stent is articulated in mounting bracket, and cleaning wheel is connected in mounting bracket
Brush driving device, insulation pawl arm are connected with the hydraulic cylinder for achieving opening and closing movement.
5. transmission system living water washing as claimed in claim 4, deicing implement, it is characterised in that：The installation
Stent includes installing plate and the U-shaped frame for being connected to installing plate one side, and installing plate is arranged in a vertical direction, and U-shaped frame is in the horizontal direction
Arrangement；The pawl arm folding stent includes being arranged symmetrically two supporting plates that engagement is integrated, and each supporting plate includes connecting portion
And engaging section, the outer rim of engaging section are arc surface, arc surface is the flank of tooth, the center position of arc surface by articulated shaft with it is described
The U-shaped frame of mounting bracket is articulated as one, and is driven between two stands plate by flank engagement；The inner end of the insulation pawl arm passes through
The connecting portion of pawl arm transition mounting blocks and supporting plate is connected as a single entity.
6. transmission system living water washing as claimed in claim 5, deicing implement, it is characterised in that：The insulation
Pawl arm is the frame-like structures that are surrounded by upper and lower plate and end plate, and short transverse both sides are open side, the shape phase of upper and lower plate
Together, interior lateral margin is the curved surface of evagination；Cleaning wheel brush is located at the downside of insulation pawl arm, and the wheel shaft of cleaning wheel brush passes perpendicularly through insulation pawl
The upper and lower plates of arm, there are two the belt wheels arranged in the horizontal direction, belt wheel to be located in the inner cavity of insulation pawl arm for connection on wheel shaft, insulation
On pawl arm spur gear/synchronous pulley duplex component, adjacent cleaning wheel brush are connected with the connecting pin of the pawl arm folding stent
Between, pass sequentially through synchronous belt between spur gear/synchronous pulley duplex component and adjacent cleaning wheel brush and be connected as a single entity.
7. transmission system living water washing as claimed in claim 5, deicing implement, it is characterised in that：The cleaning
Taking turns brush driving device includes decelerating motor, insulated transmission axis, input bevel gear, transition bevel gear, Transmission gear and output gear,
Output gear is cone/straight duplicate gear, and Transmission gear is coaxial cone/cone duplicate gear, and Transmission gear is coaxial with input gear
It is arranged to center line, transition bevel gear is engaged in first of Transmission gear between bevel gear and input gear, and output gear hangs down
Straight arrangement is engaged in the outer end of second bevel gear of Transmission gear, and decelerating motor is defeated by shaft coupling and insulated transmission axis connection
Enter the end that bevel gear is connected to insulated transmission axis, transition bevel gear is perpendicular to input bevel gear arrangements, the wheel of transition bevel gear
The wheel shaft of axis, Transmission gear and output gear is connected in the mounting bracket.
8. transmission system living water washing as claimed in claim 5, deicing implement, it is characterised in that：The installation
The both sides of output gear are symmetrically engaged with transition spur gear in the U type frame of stent, transition spur gear respectively with spur gear/synchronous
The engagement of the spur gear of the spur gear of belt wheel duplex component and output gear, transition spur gear be connected to the pawl arm folding stent with
On the articulated shaft of the mounting bracket.
9. transmission system living water washing as claimed in claim 8, deicing implement, it is characterised in that：The insulation
Flusher is connected on the upside of pawl arm, flusher includes nozzle, nozzle mounting base and wash tub pipe, has in nozzle mounting base
The water passage connected respectively with wash tub pipe and nozzle；Supersonic generator and alignment sensor are installed on insulation pawl arm,
Supersonic generator is by the high pressure water process in high-pressure water pipe to be sprayed through the nozzle after micro-bubble；The hydraulic cylinder is water
Cylinder pressure, quantity are one, and the both ends of hydraulic cylinder are hinged respectively with the installing plate of the mounting bracket and pawl arm transition mounting blocks.
10. a kind of carry out living water washing and the method for deicing operation using equipment described in claim 1, using ultrapure hot water
Operation is carried out, is comprised the following steps：
（1）Ultrapure water tank on crawler body is installed, high-pressure water pipe by valve with ultrapure water tank is connected, Operation Van is passed through
Crawler body is moved to operating location, and the original state setting of cleaning device is in an open state；
（2）The primary heating ultra-pure water waterwheel of connection and whole grade heat ultra-pure water waterwheel, realize the preparation and first of ultra-pure water
Grade, second level heating make to heat the water temperature of ultra-pure water waterwheel into whole grade as 20~30 DEG C, and the resistivity of water is up to 5~15 M
Ω·cm；
（3）It is pressurizeed to ultra-pure water and the third level is heated, the water temperature into ultrapure water tank is made to reach 50~60 DEG C；
（4）The position and insulator of priority controlled level revolving platform and rotary disk work adjustment insulation work jibs upper end cleaning device
Position corresponds to；
（5）The cleaning wheel brush on the insulation pawl arm of cleaning device is controlled to wrap up insulator to hold tightly, then controls cleaning wheel dataller
Work cleans up the dust of insulator surface, passes through large arm during cleaning and drives decelerating motor and forearm that decelerating motor is driven to control
Insulation work jibs move up and down；
（6）Flusher on control insulation pawl arm carries out the insulator after cleaning using the high pressure ultra-pure water in ultrapure water tank
It rinses, when flushing is handled high pressure ultra-pure water using supersonic generator.
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| CN201710321911.8A CN106926256B (en) | 2017-05-09 | 2017-05-09 | A kind of transmission system living water washing, deicing implement and its application process |
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| CN201710321911.8A CN106926256B (en) | 2017-05-09 | 2017-05-09 | A kind of transmission system living water washing, deicing implement and its application process |
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| CN106926256B true CN106926256B (en) | 2018-05-25 |
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