CN106890703B - A kind of plain type fertilizer crusher - Google Patents
A kind of plain type fertilizer crusher Download PDFInfo
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- CN106890703B CN106890703B CN201710267260.9A CN201710267260A CN106890703B CN 106890703 B CN106890703 B CN 106890703B CN 201710267260 A CN201710267260 A CN 201710267260A CN 106890703 B CN106890703 B CN 106890703B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
- B02C13/16—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices with beaters hinged to the rotor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
- B02C2013/2816—Shape or construction of beater elements of chain, rope or cable type
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- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本发明涉及粉碎机技术领域,具体地说是一种简易式肥料粉碎机。The invention relates to the technical field of pulverizers, in particular to a simple fertilizer pulverizer.
背景技术Background technique
粉碎机是将大尺寸的固体原料粉碎成小尺寸的原料以满足人民需求的机械,粉碎机主要以高速撞击的形式达到粉碎原料的目的。随着工业生产自动化程度的不断提高,以及生产规模的逐渐扩大,粉碎机已成为化工企业中常用的必备设备之一,粉碎机的使用能够促使企业在满足使用需求的前提下,作业效率更高,节省人工,有利于提高生产效率并增加企业利润。The pulverizer is a machine that crushes large-sized solid raw materials into small-sized raw materials to meet the needs of the people. The pulverizer mainly achieves the purpose of crushing raw materials in the form of high-speed impact. With the continuous improvement of industrial production automation and the gradual expansion of production scale, the pulverizer has become one of the necessary equipment commonly used in chemical enterprises. High, save labor, help to improve production efficiency and increase corporate profits.
传统的大多数化工企业所使用的粉碎机,通常是人工或者输送机械将固体物料加入到粉碎机中,依靠本体内的垂直轴的转动带动垂直轴一端的粉碎装置转动,粉碎机本体的内壁设置有内衬,防止粉碎装置剧烈运动而碰撞粉碎机的内壁,用于保护粉碎机本体,但是内衬使用不久就容易破坏,影响粉碎效果且需要经常跟换内衬,拆换繁琐,且需停机更换,影响粉碎机的正常工作。针对此现象,如专利ZL201320268695.2,名称为“一种新型粉碎机装置”,该装置包括粉碎机本体,粉碎机本体内设置有垂直轴,垂直轴沿轴向的一端连接粉碎动力装置,另一端设置有粉碎装置,粉碎机本体内壁设置有内衬,内衬上设置有保护层,保护层为塑料膜层;粉碎装置结构为链条;该装置虽然通过在内衬上设置保护层,起到保护内衬作用,能够防止粉碎装置剧烈运动而碰撞粉碎机的内壁,但是还存在如下的问题:1、内衬的保护层为塑料膜层,而粉碎原料为化学品原料,长时间使用会腐蚀保护层,内衬损坏后需更换内衬,更换繁琐且需支付额外费用,增加生产成本;2、设备筒壁为一体的圆筒,无减震装置,且紧能开一个门做为清理口;3、结构为单层链粉碎,粉碎效果差,易结壁且难清理,需人工锤打才能清理干净。The traditional pulverizers used by most chemical companies usually add solid materials into the pulverizer manually or by conveying machinery, relying on the rotation of the vertical shaft in the main body to drive the pulverization device at one end of the vertical shaft to rotate, and the inner wall of the pulverizer body is set There is a lining to prevent the crushing device from violently moving and colliding with the inner wall of the grinder. It is used to protect the grinder body, but the lining is easily damaged after a short period of use, which affects the crushing effect and needs to be replaced frequently. The replacement is cumbersome and requires a shutdown. Replacement will affect the normal operation of the crusher. In response to this phenomenon, such as the patent ZL201320268695.2, which is named "a new type of pulverizer device", the device includes a pulverizer body, and a vertical shaft is arranged inside the pulverizer body. One end is provided with a pulverizing device, the inner wall of the pulverizer body is provided with a lining, and a protective layer is provided on the lining, and the protective layer is a plastic film layer; the structure of the pulverizing device is a chain; The protective lining can prevent the crushing device from violently moving and colliding with the inner wall of the crusher, but there are still the following problems: 1. The protective layer of the lining is a plastic film layer, and the crushing raw materials are chemical raw materials, which will corrode after long-term use The protective layer, the lining needs to be replaced after the lining is damaged, which is cumbersome to replace and requires additional fees, which increases production costs; 2. The cylinder of the equipment is integrated with the wall, without shock absorbing devices, and a door can be opened as a cleaning port ;3. The structure is single-layer chain crushing, the crushing effect is poor, it is easy to form walls and difficult to clean, and it needs manual hammering to clean it.
发明内容Contents of the invention
本发明的技术任务是针对以上不足,提供一种简易式肥料粉碎机,该装置能够解决现有技术中粉碎机内衬易受腐蚀和撞击的破坏,内衬拆装更换繁琐,设备生产中噪音大,以及粉碎装置粉碎效果差,原料易结壁,无法进行彻底清理的问题。The technical task of the present invention is to provide a simple fertilizer pulverizer for the above deficiencies. This device can solve the problem that the inner lining of the pulverizer in the prior art is easily damaged by corrosion and impact, the disassembly and replacement of the inner lining is cumbersome, and the equipment produces noise. Large, and the crushing effect of the crushing device is poor, the raw materials are easy to form walls, and it is impossible to clean them thoroughly.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种简易式肥料粉碎机,包括驱动电机、进料斗、粉碎机箱体和粉碎装置;驱动电机安装在粉碎机箱体的顶部,进料斗安装在粉碎机箱体上,粉碎装置设置在粉碎机箱体内,粉碎机箱体安装在粉碎机机架上;驱动电机的输出轴与粉碎装置同轴心固定连接,驱动电机的输出轴转动能够带动粉碎装置做旋转运动;粉碎机箱体内部设置有粉碎机内桶,粉碎机内桶为由三个桶板活动拼接而成的圆柱形粉碎机内桶;粉碎机箱体的外侧面上设置有至少一个箱门,箱门与桶板之间通过连接板固定连接,箱门与桶板之间还设置有隔音材料;粉碎装置设置在粉碎机内桶的内部,粉碎装置包括传动轴、链条上固定盘、链条下固定盘、链条固定柱和链条;传动轴贯穿链条上固定盘和链条下固定盘的中心,至少一个链条上固定盘和链条下固定盘固定安装在传动轴上,链条上固定盘和链条下固定盘之间设置有至少一个链条固定柱,链条活动套接在链条固定柱上。A simple fertilizer pulverizer, comprising a driving motor, a feeding hopper, a pulverizer box and a pulverizing device; the driving motor is installed on the top of the pulverizer box, the feeding hopper is installed on the pulverizer box, and the pulverizing device is arranged in the pulverizer box , the pulverizer box is installed on the pulverizer frame; the output shaft of the drive motor is fixedly connected with the coaxial center of the pulverizer, and the rotation of the output shaft of the drive motor can drive the pulverizer to rotate; the inside of the pulverizer box is provided with a pulverizer inner barrel, The inner bucket of the pulverizer is a cylindrical pulverizer inner bucket composed of three barrel boards; there is at least one box door on the outer surface of the pulverizer box, and the box door and the bucket board are fixedly connected by a connecting plate. There is also a sound insulation material between the barrel boards; the crushing device is arranged inside the barrel of the pulverizer, and the crushing device includes a transmission shaft, a fixed plate on the chain, a fixed plate under the chain, a fixed column of the chain and a chain; the transmission shaft runs through the fixed plate on the chain and the At the center of the lower chain fixed plate, at least one upper chain fixed plate and the lower chain fixed plate are fixedly installed on the transmission shaft, at least one chain fixed column is arranged between the upper chain fixed plate and the lower chain fixed plate, and the chain is movably sleeved on the chain fixed on the column.
所述的驱动电机与粉碎机箱体之间设置有联轴器,驱动电机的输出轴通过联轴器与粉碎装置中的传动轴固定连接。A coupling is arranged between the driving motor and the pulverizer box, and the output shaft of the driving motor is fixedly connected with the transmission shaft in the pulverizing device through the coupling.
所述的驱动电机的功率为22KW的驱动电机。The power of the drive motor is a 22KW drive motor.
所述的桶板均为120度弯折结构的桶板。The staves described are all staves with a 120-degree bending structure.
所述的粉碎机箱体的外侧面上设置有三个箱门,箱门的内壁与连接板的一端和桶板的外壁与连接板的另一端通过焊接的方式固定连接。The outer surface of the pulverizer box is provided with three doors, the inner wall of the door is fixedly connected with one end of the connecting plate and the outer wall of the barrel stave is fixedly connected with the other end of the connecting plate by welding.
所述的链条上固定盘和链条下固定盘之间圆周设置有三个链条固定柱,每两个链条固定柱之间的夹角为120度,每个链条固定柱上均套接有一个链条。Three chain fixing columns are arranged on the circumference between the upper chain fixing plate and the lower chain fixing plate, the angle between every two chain fixing columns is 120 degrees, and each chain fixing column is sleeved with a chain.
所述的链条的底部设置有碎石块。The bottom of the chain is provided with crushed stones.
所述的传动轴上固定套接有两对链条上固定盘和链条下固定盘。Two pairs of upper chain fixed disks and lower chain fixed disks are fixedly sleeved on the transmission shaft.
所述的每个箱门上均设置有箱门把手和箱门挡块。Each door is provided with a door handle and a door stopper.
所述的粉碎机箱体的顶部设置有进料斗,进料斗为上端大、下端小的梯形进料斗,进料斗的顶端还设置有防止物料溢出的进料挡板。The top of the pulverizer box is provided with a feed hopper, the feed hopper is a trapezoidal feed hopper with a large upper end and a small lower end, and a feed baffle to prevent material from overflowing is provided at the top of the feed hopper.
本发明的一种简易式肥料粉碎机和现有技术相比,具有以下有益效果:Compared with the prior art, a simple fertilizer pulverizer of the present invention has the following beneficial effects:
1、粉碎机箱体内部设置有粉碎机内桶,粉碎机内桶为由三个120度弯折桶板活动拼接而成的圆柱形粉碎机内桶;粉碎机箱体的外侧面上设置有三个箱门,每个箱门与桶板之间通过连接板固定连接,通过打开箱门即可连同桶板一起打开,方便彻底清理原料在粉碎时的结壁问题,无需更换内衬,解决生产成本,箱门与桶板之间还设置有隔音材料,原料粉碎过程中产生的巨大噪音,通过隔音材料能够降噪,提高工作人员的舒适度;1. There is a pulverizer inner barrel inside the pulverizer box. The pulverizer inner bucket is a cylindrical pulverizer inner bucket composed of three 120-degree bent barrel boards. There are three box doors on the outer surface of the pulverizer box. The door of the box is fixedly connected with the barrel plate through the connecting plate, and it can be opened together with the barrel plate by opening the door, which is convenient and thorough to clean the wall problem of raw materials during crushing, without replacing the inner liner, and solves the production cost. There is also a sound insulation material between the bucket staves. The huge noise generated during the raw material crushing process can be reduced through the sound insulation material and the comfort of the staff can be improved;
2、传动轴上固定套接有两对链条上固定盘、链条下固定盘、链条固定柱和链条,链条活动套接在链条固定柱上,链条的底部设置有碎石块,原料粉碎效果好,可根据实际所需粉碎颗粒大小,自由增减链条上固定盘、链条下固定盘、链条固定柱、链条和碎石块的数量;2. There are two pairs of upper chain fixed disks, lower chain fixed disks, chain fixed columns and chains fixedly sleeved on the transmission shaft. The chains are movably socketed on the chain fixed columns. The bottom of the chain is equipped with crushed stones, and the raw material crushing effect is good. , according to the size of the actual crushed particles, you can freely increase or decrease the number of the upper chain fixed plate, the lower chain fixed plate, the chain fixed column, the chain and the number of crushed stones;
3、该装置结构稳定性好,不怕腐蚀,使用寿命长;3. The device has good structural stability, is not afraid of corrosion, and has a long service life;
4、该装置结构设计合理、使用方便,粉碎效果好,具有很好的推广和使用价值。4. The structure design of the device is reasonable, easy to use, good crushing effect, and has good promotion and use value.
附图说明Description of drawings
下面结合附图对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
附图1为一种简易式肥料粉碎机的结构示意图;Accompanying drawing 1 is the structural representation of a kind of simple and easy type fertilizer pulverizer;
附图2为一种简易式肥料粉碎机的局部剖视图;Accompanying drawing 2 is a partial sectional view of a simple type fertilizer pulverizer;
附图3为一种简易式肥料粉碎机的粉碎装置主视图。Accompanying drawing 3 is a front view of a pulverizing device of a simple fertilizer pulverizer.
图中:1、驱动电机,2、进料斗,3、粉碎机箱体,4、桶板,5、箱门,6、连接板,7、传动轴,8、链条上固定盘,9、链条下固定盘,10、链条固定柱,11、链条,12、联轴器,13、碎石块,14、箱门把手,15、箱门挡块,16、进料挡板。In the figure: 1. Drive motor, 2. Feed hopper, 3. Pulverizer box, 4. Barrel plate, 5. Box door, 6. Connecting plate, 7. Transmission shaft, 8. Fixed plate on the chain, 9. Chain Lower fixed plate, 10, chain fixed post, 11, chain, 12, coupling, 13, crushed stone, 14, door handle, 15, door stopper, 16, feed baffle.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1:Example 1:
本发明的一种简易式肥料粉碎机,其结构包括驱动电机1、进料斗2、粉碎机箱体3和粉碎装置;功率为22KW的驱动电机1安装在粉碎机箱体3的顶部,驱动电机1与粉碎机箱体3之间还设置有联轴器12,驱动电机1的输出轴通过联轴器12与粉碎装置中的传动轴7固定连接;粉碎机箱体3的顶部设置有上端大、下端小的梯形结构的进料斗2,进料斗2的顶端还设置有防止物料溢出的进料挡板16;粉碎装置设置在粉碎机箱体3内,粉碎机箱体3安装在粉碎机机架上;驱动电机1的输出轴与粉碎装置同轴心固定连接,驱动电机1的输出轴转动能够带动粉碎装置做旋转运动;粉碎机箱体3内部设置有粉碎机内桶,粉碎机内桶为由三个120度弯折结构的桶板4活动拼接而成的圆柱形粉碎机内桶;粉碎机箱体3的外侧面上设置有三个箱门5,箱门5的内壁与连接板6的一端和桶板4的外壁与连接板6的另一端通过焊接的方式固定连接,每个箱门上均设置有箱门把手14和箱门挡块15,箱门5与桶板4之间还设置有隔音材料,用于降低粉碎中产生的噪音;粉碎装置设置在粉碎机内桶的内部,粉碎装置包括传动轴7、链条上固定盘8、链条下固定盘9、链条固定柱10和链条11;传动轴7贯穿链条上固定盘8和链条下固定盘9的中心,两对链条上固定盘8和链条下固定盘9固定套接在传动轴7上,链条上固定盘8和链条下固定盘9之间圆周设置有三个链条固定柱10,每两个链条固定柱10之间的夹角为120度,每个链条固定柱10上均活动套接有一个链条11,链条11的底部设置有碎石块13。A kind of simple type fertilizer pulverizer of the present invention, its structure comprises driving motor 1, feeding hopper 2, pulverizer casing 3 and pulverizing device; A shaft coupling 12 is also arranged between the shredder casing 3, and the output shaft of the driving motor 1 is fixedly connected with the transmission shaft 7 in the pulverizing device through the coupling 12; the top of the shredder casing 3 is provided with a large upper end and a small lower end The feed hopper 2 of the trapezoidal structure, the top of the feed hopper 2 is also provided with a feed baffle 16 to prevent material from overflowing; the crushing device is arranged in the pulverizer casing 3, and the pulverizer casing 3 is installed on the pulverizer frame; The output shaft of the drive motor 1 is fixedly connected with the coaxial center of the crushing device, and the rotation of the output shaft of the drive motor 1 can drive the crushing device to rotate; the inside of the grinder box 3 is provided with a grinder inner bucket, which consists of three 120-degree The inner barrel of the cylindrical pulverizer is formed by movable splicing of the bucket plates 4 of the bent structure; three box doors 5 are arranged on the outer surface of the pulverizer box body 3, the inner wall of the box door 5 and one end of the connecting plate 6 and the outer wall of the bucket plate 4 The other end of the connection plate 6 is fixedly connected by welding, and each door is provided with a door handle 14 and a door stopper 15, and a soundproof material is also provided between the door 5 and the bucket stave 4 for Reduce the noise generated during crushing; the crushing device is installed inside the inner barrel of the grinder, and the crushing device includes a transmission shaft 7, an upper chain fixed plate 8, a lower chain fixed plate 9, a chain fixed column 10 and a chain 11; the transmission shaft 7 runs through the chain At the center of the fixed disc 8 and the lower fixed disc 9 of the chain, the upper fixed disc 8 and the lower fixed disc 9 of the two pairs of chains are fixedly sleeved on the transmission shaft 7, and three rings are arranged on the circumference between the upper fixed disc 8 and the lower fixed disc 9 of the chain. A chain fixed post 10, the angle between every two chain fixed posts 10 is 120 degree, all movably socketed with a chain 11 on each chain fixed post 10, the bottom of chain 11 is provided with crushed stones 13.
使用时,物料经进料斗2进入到粉碎机箱体3内,驱动电机1旋转带动粉碎装置中的链条上固定盘8、链条下固定盘9、链条固定柱10和链条11以及碎石块13一起转动,链条11和碎石块13在转动离心力的作用下被甩起,落入粉碎装置中的物料被链条11和碎石块13击碎,实现物料粉碎的目的,采用两对链条上固定盘8、链条下固定盘9有利于粉碎的更彻底;粉碎机箱体3的外侧面上设置有三个箱门5,每个箱门5与桶板4之间通过连接板6固定连接,通过打开箱门5即可连同桶板4一起打开,方便彻底清理原料在粉碎时的结壁,无需更换内衬,箱门5与桶板4之间还设置有隔音材料,原料粉碎过程中产生的巨大噪音,通过隔音材料能够降噪,提高工作人员的舒适度。When in use, the material enters the pulverizer box 3 through the feed hopper 2, and the drive motor 1 rotates to drive the upper chain fixed plate 8, the lower chain fixed plate 9, the chain fixed column 10, the chain 11 and the crushed stones 13 in the crushing device. Rotate together, the chain 11 and the crushed stones 13 are thrown up under the action of the rotating centrifugal force, and the materials falling into the crushing device are crushed by the chain 11 and the crushed stones 13 to achieve the purpose of material crushing. Two pairs of chains are used to fix the The disk 8 and the fixed disk 9 under the chain are conducive to more thorough pulverization; three chamber doors 5 are arranged on the outer surface of the pulverizer casing 3, and each chamber door 5 is fixedly connected with the bucket stave 4 through the connecting plate 6, and by opening The box door 5 can be opened together with the bucket stave 4, which is convenient and thorough to clean the wall of the raw material during crushing without replacing the inner lining. There is also a sound insulation material between the box door 5 and the bucket stave 4, and the huge noise generated during the raw material crushing process Noise, through the sound insulation material can reduce the noise, improve the comfort of the staff.
通过上面具体实施方式,所述技术领域的技术人员可容易的实现本发明。但是应当理解,本发明并不限于上述的具体实施方式。在公开的实施方式的基础上,所述技术领域的技术人员可任意组合不同的技术特征,从而实现不同的技术方案。Through the above specific implementation manners, those skilled in the technical field can easily realize the present invention. However, it should be understood that the present invention is not limited to the specific embodiments described above. On the basis of the disclosed embodiments, those skilled in the art can arbitrarily combine different technical features, so as to realize different technical solutions.
除说明书所述的技术特征外,均为本专业技术人员的已知技术。Except for the technical features described in the instructions, all are known technologies by those skilled in the art.
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| CN107737564A (en) * | 2017-09-05 | 2018-02-27 | 丁章云 | A kind of centrifugal disconnected grain machine |
| CN113877682A (en) * | 2020-07-03 | 2022-01-04 | 南京清研传动装备研究院有限公司 | High-efficient chain crusher device |
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| CN2681818Y (en) * | 2004-03-30 | 2005-03-02 | 甄军 | Suspension self-vibration hammer type crusher |
| JP5692646B2 (en) * | 2011-03-22 | 2015-04-01 | 株式会社大林組 | Sediment crushing and mixing equipment |
| DE202011108424U1 (en) * | 2011-11-29 | 2012-01-27 | JNE Nöring Projektmanagement GmbH & Co. KG | Apparatus for comminuting materials prior to introduction thereof into at least one plant |
| CN202387512U (en) * | 2011-12-14 | 2012-08-22 | 山东省源通机械股份有限公司 | Chain crusher |
| DE202012100485U1 (en) * | 2012-02-14 | 2013-05-16 | Recuperma Gmbh | Drive a crusher |
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| CN103537348A (en) * | 2013-10-23 | 2014-01-29 | 青岛嘉禾丰肥业有限公司 | Fertilizer crusher with vibrating screen |
| CN104096617A (en) * | 2014-07-09 | 2014-10-15 | 史丹利化肥宁陵有限公司 | Smashing swing head structure of chain-breaking crusher |
| CN104437753A (en) * | 2014-12-21 | 2015-03-25 | 竹溪县宝田生物制品有限公司 | Vertical pulverizer used during production of organic fertilizer |
| CN204865985U (en) * | 2015-05-25 | 2015-12-16 | 成都市新都化工股份有限公司 | Compound fertilizer's breaker |
| CN204768927U (en) * | 2015-07-23 | 2015-11-18 | 山西昌鑫生物农业科技有限公司 | Vertical chain rubbing crusher expects device with settleing |
| CN205109755U (en) * | 2015-11-09 | 2016-03-30 | 山东中创亿丰肥料集团有限公司 | Vertical rubbing crusher is used in bio - organic fertilizer production |
| CN205948969U (en) * | 2016-08-23 | 2017-02-15 | 湖北林龙机电设备有限公司 | Vertical shaft type superfine pulverizer |
| CN206104036U (en) * | 2016-09-13 | 2017-04-19 | 吴国平 | Quick grinding screen extension of fertilizer |
| CN206676444U (en) * | 2017-04-21 | 2017-11-28 | 山东友邦肥业科技有限公司 | A kind of plain type fertilizer crusher |
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Denomination of invention: A simple fertilizer grinder Granted publication date: 20180928 Pledgee: Shandong Ningyang Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG YOUBANG FERTILIZER INDUSTRY & TECHNOLOGY Co.,Ltd. Registration number: Y2025980013672 |
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