CN106886805A - A kind of sampling control system with automatically scanning sample message function - Google Patents

A kind of sampling control system with automatically scanning sample message function Download PDF

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Publication number
CN106886805A
CN106886805A CN201710178008.0A CN201710178008A CN106886805A CN 106886805 A CN106886805 A CN 106886805A CN 201710178008 A CN201710178008 A CN 201710178008A CN 106886805 A CN106886805 A CN 106886805A
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Prior art keywords
axis
motor
circuit
switch
mechanical gripper
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Granted
Application number
CN201710178008.0A
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Chinese (zh)
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CN106886805B (en
Inventor
孟祥娥
王志杰
李宏伟
刘明博
杨博赞
廖学亮
李�瑞
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NCS TESTING TECHNOLOGY Co Ltd
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NCS TESTING TECHNOLOGY Co Ltd
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Priority to CN201710178008.0A priority Critical patent/CN106886805B/en
Publication of CN106886805A publication Critical patent/CN106886805A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0022Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
    • G06K17/0025Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/10Programme-controlled manipulators characterised by positioning means for manipulator elements
    • B25J9/12Programme-controlled manipulators characterised by positioning means for manipulator elements electric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/10Programme-controlled manipulators characterised by positioning means for manipulator elements
    • B25J9/12Programme-controlled manipulators characterised by positioning means for manipulator elements electric
    • B25J9/123Linear actuators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention belongs to image decoding and automatic control technology field, more particularly to a kind of sampling control system with automatically scanning sample message function.The control system includes host computer, serial port data line, governor circuit, bar code scan circuit, decoding circuit, X-axis motor, y-axis motor, Z axis motor, mechanical gripper motor, optoelectronic switch, limit switch, anti-collision switch.Host computer is communicated by serial port data line with governor circuit, it is three-dimensional mobile by governor circuit control machinery handgrip, and trigger bar code scan circuit and decoding circuit and the bar code of specimen cup lid is scanned and is packed and upload, realize automatically scanning and the typing of sample message, the anti-collision switch state on mechanical gripper is monitored simultaneously, realizes emergent stopping and alarm during collision.The present invention can be accurately positioned to the specimen cup of optional position, sample message automatically scanning, decoding and software typing, the effective automation for improving instrument and security, saved the cost of manpower and time.

Description

A kind of sampling control system with automatically scanning sample message function
Technical field
It is more particularly to a kind of to carry automatically scanning sample message the invention belongs to image decoding and automatic control technology field The sampling control system of function.
Background technology
Sampling control system with automatically scanning sample message is the principle reality according to image scanning techniques, decoding algorithm The automatically scanning of existing sample message and decoding, and being automatically positioned, capture and throwing for three dimensions is realized according to motion control arithmetic Sample is passed, there is scanning accuracy high, accurate positioning, universal strong.Sample size it is huge, need to using auto injection Site of deployment, manual typing sample message workload is big, human users are cumbersome, easy error, and directly affects the work of instrument Make efficiency.Therefore, the present invention increases the function of sample message automatically scanning on the basis of Multi-example auto injection, it is to avoid hand The problem of work typing error, the workload for reducing operating personnel, the comparing to rechecking sample, the foundation of historical data base There is provided strong support.
The content of the invention
It is an object of the invention to provide a kind of sampling control system with automatically scanning sample message function, band is solved There is the detecting instrument of Multi-example auto injection control system in site of deployment because sample size is huge, manual typing information work amount Greatly, it is and cumbersome, the problems such as error-prone, the operating efficiency of instrument is effectively improved, the waste of manpower and time cost is reduced, The final full-automatic detection for realizing instrument.
To achieve these goals, the invention provides following technical scheme:
The present invention provides a kind of sampling control system with automatically scanning sample message function, for controlling sample introduction to fill Put, the sampling device includes X-axis 21, Y-axis 22, Z axis 23, mechanical gripper 24, specimen cup 26, X-axis slide block 27, Y-axis sliding block 28 With Z axis sliding block 29.
The sampling control system includes host computer 1, serial port data line 2, governor circuit 3, bar code scan circuit 4, decoding Circuit 5, X-axis motor 6, y-axis motor 7, Z axis motor 8, mechanical gripper motor 9, X-axis optoelectronic switch 11, X-axis limit switch 10, Y Axle optoelectronic switch 14, Y-axis limit switch 13, Z axis optoelectronic switch 16 and Z axis limit switch 15.
The X-axis motor 6, y-axis motor 7 and Z axis motor 8 are separately positioned on X-axis 21, Y-axis 22 and Z axis 23, X-axis motor 6th, the clutch end of y-axis motor 7 and Z axis motor 8 is connected with X-axis slide block 27, Y-axis sliding block 28 and Z axis sliding block 29 respectively;It is described Mechanical gripper motor 9 is arranged on Z axis sliding block 29, and the clutch end of mechanical gripper motor 9 is connected with mechanical gripper 24.
The X-axis optoelectronic switch 11 and X-axis limit switch 10 are arranged on the X-axis initial position of X-axis 21.
The Y-axis optoelectronic switch 14 and Y-axis limit switch 13 are arranged on the Y-axis initial position of Y-axis 22.
The Z axis optoelectronic switch 16 and Z axis limit switch 15 are arranged on the Z axis initial position of Z axis 23.
The bar code scan circuit 4 is arranged on mechanical gripper 24, and the cup lid upper surface of specimen cup 26 is provided with bar code.
The host computer 1 is connected by serial port data line 2 with governor circuit 3, the governor circuit 3 respectively with bar code scan Circuit 4, decoding circuit 5, X-axis motor 6, y-axis motor 7, Z axis motor 8, mechanical gripper motor 9, X-axis optoelectronic switch 11, X-axis limit Bit switch 10, Y-axis optoelectronic switch 14, Y-axis limit switch 13, Z axis optoelectronic switch 16 and Z axis limit switch 15 are connected.
The bar code scan circuit 4 is interconnected with decoding circuit 5 by data flat cable.
Anti-collision switch 12 is additionally provided with the mechanical gripper 24, the anti-collision switch 12 is connected with governor circuit 3, when anti- The state change for closing 12, each axle motion of the emergent stopping of governor circuit 3 are rushed open, and is alarmed to host computer 1.
Compared with prior art, the beneficial effects of the present invention are:
The present invention is solved when auto injection instrument is used because manual typing sample message workload is big, cumbersome led The Data Enter mistake of cause, historical data proofreads the problems such as difficult, instrument operating efficiency is not high.Effectively improve the automatic of instrument Change and security, saved the cost of manpower and time;Simultaneously to the comparing of reinspection sample, the foundation of historical data base is carried For the support of hardware.
Brief description of the drawings
Fig. 1 is the schematic diagram of sampling control system of the present invention with automatically scanning sample message function;
Fig. 2 is sampling device structural representation.
Reference therein is:
The serial port data line of 1 host computer 2
The bar code scan circuit of 3 governor circuit 4
5 decoding circuit 6X spindle motors
7Y spindle motor 8Z spindle motors
9 mechanical gripper motor 10X axle limit switches
The anti-collision switch of 11X axles optoelectronic switch 12
13Y axle limit switch 14Y axle optoelectronic switches
15Z axle limit switch 16Z axle optoelectronic switches
20 base plate 21X axles
22Y axle 23Z axles
The sample tray of 24 mechanical gripper 25
26 specimen cup 27X axle sliding blocks
28Y axle sliding block 29Z axle sliding blocks
30 injection ports
Specific embodiment
The present invention is further described with reference to embodiment.
The present invention completes the data communication of host computer and governor circuit by serial port data line, by governor circuit control machinery Any movement of the handgrip in three-dimensional system of coordinate, while triggering bar code scan circuit, realizes the scanning of sample message and to having The detection of n.s cup;And the image for scanning is decoded by decoding circuit, packing is transferred to governor circuit;Realize to sample The accurate decoding of information, and the automatic input of sample message is realized to host computer by Serial Port Transmission;Governor circuit passes through simultaneously Anti-collision switch on real-time monitoring mechanical gripper, realize when colliding to mechanical gripper, sample tray, specimen cup guarantor Shield.
The present invention is provided with bar code scan circuit 4 on mechanical gripper, after being positioned to specimen cup on automatically scanning specimen cup lid Bar code, realize the automatically scanning of sample message;And the image by 5 pairs of scannings of decoding circuit is decoded, and is obtained accurately Sample message, host computer 1 is transferred to after the packing of governor circuit 3 is processed, and realizes that sample message is automatic in test software Typing;Governor circuit 3 triggers bar code scan circuit 4 and decoding circuit 5 under different conditions, it is possible to achieve specimen cup is whether there is and Capture the detection of success or not;Simultaneously by the anti-collision switch 12 on real-time query mechanical gripper, realization collide situation when Emergent stopping and alarm, improve instrument reliability of operation and security.
The sampling control system with automatically scanning sample message function that the present invention is provided, for controlling sampling device, As shown in Fig. 2 sampling device includes base plate 20, X-axis 21, Y-axis 22, Z axis 23, mechanical gripper 24, sample tray 25, specimen cup 26th, X-axis slide block 27, Y-axis sliding block 28, Z axis sliding block 29 and injection port 30.X-axis 21, Y-axis 22 and Z axis 23 are mutually perpendicular to constitute machinery The three-dimensional motion coordinate system of handgrip 24.
Wherein, the level of X-axis 21 is affixed on the base plate 20, and X-axis slide block 27 is slidably connected in X-axis 21;The head end water of Y-axis 22 Flat to be vertically fixed in X-axis slide block 27, Y-axis sliding block 28 is slidably connected in Y-axis 22;Z axis 23 are fixed in Y-axis perpendicular to horizontal plane On sliding block 28, Z axis sliding block 29 is slidably connected on Z axis.Mechanical gripper 24 is fixed on Z axis sliding block 29 perpendicular to horizontal plane.Sample Product pallet 25 is horizontally disposed on the base plate 20, and multiple specimen cups 26 are evenly arranged with sample tray 25.Set on sample tray 25 It is equipped with injection port 30.
Present invention definition:
Mechanical gripper 24 is moved up with X-axis slide block 27 and Y-axis sliding block 28 in X-axis 21 and the side of Y-axis 22, works as mechanical gripper 24 surfaces for moving to initial sample cup (the initial sample cup of the present embodiment is the specimen cup 26 of the left upper end of sample tray 25) Position when, at the beginning of the subpoint of the center of mechanical gripper 24 in X-axis 21 and Y-axis 22 is respectively defined as X-axis initial position and Y-axis Beginning position.
The peak of the stroke of Z axis sliding block 29 on Z axis 23 is defined as Z axis initial position.
As illustrated in fig. 1 and 2, the present invention with automatically scanning sample message function sampling control system include host computer 1, Serial port data line 2, governor circuit 3, bar code scan circuit 4, decoding circuit 5, X-axis motor 6, y-axis motor 7, Z axis motor 8, machinery Handgrip motor 9, X-axis optoelectronic switch 11, X-axis limit switch 10, Y-axis optoelectronic switch 14, Y-axis limit switch 13, Z axis optoelectronic switch 16th, Z axis limit switch 15 and anti-collision switch 12.
As shown in Fig. 2 the X-axis motor 6, y-axis motor 7 and Z axis motor 8 are separately positioned on X-axis 21, Y-axis 22 and Z axis 23 On, the clutch end of X-axis motor 6, y-axis motor 7 and Z axis motor 8 respectively with X-axis slide block 27, Y-axis sliding block 28 and Z axis sliding block 29 connections.The mechanical gripper motor 9 is arranged on Z axis sliding block 29, the clutch end and mechanical gripper of mechanical gripper motor 9 24 connections, specimen cup 26 is captured for control machinery handgrip 24.
The X-axis optoelectronic switch 11 and X-axis limit switch 10 are arranged on the X-axis initial position of X-axis 21.
The Y-axis optoelectronic switch 14 and Y-axis limit switch 13 are arranged on the Y-axis initial position of Y-axis 22.
The Z axis optoelectronic switch 16 and Z axis limit switch 15 are arranged on the Z axis initial position of Z axis 23.
The anti-collision switch 12 and bar code scan circuit 4 are arranged on mechanical gripper 24, the cup lid upper surface of specimen cup 26 Bar code is provided with, bar code scan circuit 4 can scan the bar code of the cup lid upper surface of specimen cup 26.
The host computer 1 is connected by serial port data line 2 with governor circuit 3, the governor circuit 3 respectively with bar code scan Circuit 4, decoding circuit 5, X-axis motor 6, y-axis motor 7, Z axis motor 8, mechanical gripper motor 9, X-axis optoelectronic switch 11, X-axis limit Bit switch 10, Y-axis optoelectronic switch 14, Y-axis limit switch 13, Z axis optoelectronic switch 16, Z axis limit switch 15 and anti-collision switch 12 Connection.
The bar code scan circuit 4 is interconnected with decoding circuit 5 by data flat cable.
The course of work of the present invention is:
Electricity on instrument, host computer 1 is received by being sent back to the order of initial position, governor circuit 3 under serial port data line 2 The motion upwards of control Z axis motor 8 after order, and the state of Z axis optoelectronic switch 16 is inquired about, when the shape of Z axis optoelectronic switch 16 After state changes, the retarded motion of Z axis motor 8, the stop motion after inquiring the state change of Z axis limit switch 15.Now, master control The control of circuit 3 X-axis motor 6 and y-axis motor 7 are moved, when inquiring X-axis optoelectronic switch 11, the state change of Y-axis optoelectronic switch 14 Afterwards, X-axis motor 6 and the retarded motion of y-axis motor 7;After X-axis limit switch 10, Y-axis 13 state change of limit switch is inquired, X Spindle motor 6 and the stop motion of y-axis motor 7, and notify that the mechanical gripper 24 of host computer 1 returns to initial position action and completes.
The sample position that host computer 1 is selected according to user, issues sample presentation order, and governor circuit 3 receives order and carries out Parsing, control X-axis motor 6 and y-axis motor 7 are moved, after mechanical gripper 24 reaches 26 top positions of testing sample cup, governor circuit 3 control Z axis motors 8 are moved, and mechanical gripper 24 drops to the top of testing sample with Z axis sliding block 29, while triggering bar code scan Circuit 4 starts to scan the bar code on testing sample 26 cup lids of cup, and the image transmitting of scanning is decoded to decoding circuit 5, The code value judgement sample cup the presence or absence of 26 that governor circuit 3 feeds back according to decoding circuit 5:If n.s cup 26, feeds back to upper Machine 1 waits next step instruction;If there is specimen cup 26, the code value packing of sample message is transferred to host computer 1, software is recorded automatically Enter in sample ID.
Meanwhile, the control machinery handgrip motor 9 of governor circuit 3 is moved, and drives the crawl specimen cup 26 of mechanical gripper 24, works as inquiry To after the state change of Z axis optoelectronic switch 16 of Z axis 23, governor circuit 3 triggers bar code scan circuit 4 and decoding circuit 5 pairs again Bar code on the cup lid of specimen cup 26 is scanned with whether decoding, judgement sample cup 26 successfully capture, and control X-axis motor 6, Y-axis motor 7, Z axis motor 8 and 9 mechanically moving handgrip of mechanical gripper motor 24 reach the position of injection port 30, and deliver specimen cup 26。
After delivery terminates, the control Z axis of governor circuit 3 motor 8 is moved, and Z axis sliding block 29 is raised up into the origin position of Z axis 23, Now host computer 1 enters sample detection state.
During the entire process of sample and unloading sample is loaded, the state of the real-time monitoring anti-collision switch 12 of governor circuit 3, when Collide situation, the state change of anti-collision switch 12, each axle motion of the emergent stopping of governor circuit 3, and is alarmed to host computer 1.

Claims (2)

1. a kind of sampling control system with automatically scanning sample message function, for controlling sampling device, the sample introduction dress Put including X-axis (21), Y-axis (22), Z axis (23), mechanical gripper (24), specimen cup (26), X-axis slide block (27), Y-axis sliding block (28) With Z axis sliding block (29), it is characterised in that:
The sampling control system include host computer (1), serial port data line (2), governor circuit (3), bar code scan circuit (4), Decoding circuit (5), X-axis motor (6), y-axis motor (7), Z axis motor (8), mechanical gripper motor (9), X-axis optoelectronic switch (11), X-axis limit switch (10), Y-axis optoelectronic switch (14), Y-axis limit switch (13), Z axis optoelectronic switch (16) and Z axis limit switch (15);
The X-axis motor (6), y-axis motor (7) and Z axis motor (8) are separately positioned on X-axis (21), Y-axis (22) and Z axis (23) On, the clutch end of X-axis motor (6), y-axis motor (7) and Z axis motor (8) respectively with X-axis slide block (27), Y-axis sliding block (28) Connected with Z axis sliding block (29);The mechanical gripper motor (9) is arranged on Z axis sliding block (29), mechanical gripper motor (9) it is dynamic Power output end is connected with mechanical gripper (24);
The X-axis optoelectronic switch (11) and X-axis limit switch (10) are arranged on the X-axis initial position of X-axis (21);
The Y-axis optoelectronic switch (14) and Y-axis limit switch (13) are arranged on the Y-axis initial position of Y-axis (22);
The Z axis optoelectronic switch (16) and Z axis limit switch (15) are arranged on the Z axis initial position of Z axis (23);
The bar code scan circuit (4) is arranged on mechanical gripper (24), and the cup lid upper surface of specimen cup (26) is provided with bar code;
The host computer (1) is connected by serial port data line (2) with governor circuit (3), the governor circuit (3) respectively with bar code Scanning circuit (4), decoding circuit (5), X-axis motor (6), y-axis motor (7), Z axis motor (8), mechanical gripper motor (9), X-axis Optoelectronic switch (11), X-axis limit switch (10), Y-axis optoelectronic switch (14), Y-axis limit switch (13), Z axis optoelectronic switch (16) Connected with Z axis limit switch (15);
The bar code scan circuit (4) is interconnected with decoding circuit (5) by data flat cable.
2. the sampling control system with automatically scanning sample message function according to claim 1, it is characterised in that:Institute State and anti-collision switch (12) is additionally provided with mechanical gripper (24), the anti-collision switch (12) is connected with governor circuit (3), works as anticollision The state change of (12), each axle motion of governor circuit (3) emergent stopping are switched, and is alarmed to host computer (1).
CN201710178008.0A 2017-03-23 2017-03-23 Sample injection control system with automatic sample information scanning function Active CN106886805B (en)

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CN107480569A (en) * 2017-10-13 2017-12-15 伟创力电子技术(苏州)有限公司 A kind of batch bar code decoding machine
CN108267606A (en) * 2017-12-29 2018-07-10 广州市金圻睿生物科技有限责任公司 Information collection mechanism

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Publication number Priority date Publication date Assignee Title
CN107480569A (en) * 2017-10-13 2017-12-15 伟创力电子技术(苏州)有限公司 A kind of batch bar code decoding machine
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CN108267606A (en) * 2017-12-29 2018-07-10 广州市金圻睿生物科技有限责任公司 Information collection mechanism

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