CN106881383A - A kind of arm bends streamline and its bending process - Google Patents

A kind of arm bends streamline and its bending process Download PDF

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Publication number
CN106881383A
CN106881383A CN201710228566.3A CN201710228566A CN106881383A CN 106881383 A CN106881383 A CN 106881383A CN 201710228566 A CN201710228566 A CN 201710228566A CN 106881383 A CN106881383 A CN 106881383A
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China
Prior art keywords
sand
arm
bending
vibration motor
streamline
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Granted
Application number
CN201710228566.3A
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Chinese (zh)
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CN106881383B (en
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金剑峰
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Individual
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Individual
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Priority to CN201710228566.3A priority Critical patent/CN106881383B/en
Publication of CN106881383A publication Critical patent/CN106881383A/en
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Publication of CN106881383B publication Critical patent/CN106881383B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D9/00Bending tubes using mandrels or the like
    • B21D9/05Bending tubes using mandrels or the like co-operating with forming members
    • B21D9/07Bending tubes using mandrels or the like co-operating with forming members with one or more swinging forming members engaging tube ends only
    • B21D9/073Bending tubes using mandrels or the like co-operating with forming members with one or more swinging forming members engaging tube ends only with one swinging forming member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D9/00Bending tubes using mandrels or the like
    • B21D9/16Auxiliary equipment, e.g. machines for filling tubes with sand
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D9/00Bending tubes using mandrels or the like
    • B21D9/16Auxiliary equipment, e.g. machines for filling tubes with sand
    • B21D9/165Machines for filling tubes with sand

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a kind of arm bending streamline and its bending process, including conveyer belt, and the sand loader in conveyer belt side is sequentially distributed from front to back, bending machine and sand cleaning machine, the upper end of sand loader is provided with funnel, sand loader includes charging box and drives the first vibration motor of charging box vibrations, bending machine includes rotating holder and positioning component, rotate holder and be connected with the rotational power mechanism for driving it to rotate, positioning component includes slide rail and the locating piece on slide rail, sand cleaning machine includes clear hopper and drives the second vibration motor of clear hopper vibrations, high degree of automation;Bending process realizes automation continuous productive process including sand loading, bending, sand removal and detection etc., and product percent of pass is high, and labour intensity is low, and production efficiency is high.

Description

A kind of arm bends streamline and its bending process
Technical field
The present invention relates to a kind of pipe profile process equipment and its processing technology, particularly a kind of arm bending streamline and its Bending process.
Background technology
Arm in current lamp decoration industry is generally metal material, and the shape of arm is ever-changing, it is impossible to by die machine Casting, is resulted in the need for by the way of manual work, and straight type arm is carried out to strike the shape required for pressure bends to it, Also need to fill sand before bending machining is carried out, be otherwise easily deformed, traditional processing technology loads sand for free-hand toward arm is interior After son, then arm is lifted into shock desktop or arm is beaten, make to fill closely knit sand in arm after operation is repeated several times, it is this Operating type needs to put into a large amount of manpowers, and not only labor strength is big, and industrial accident, and low production efficiency, sand easily occur Sub- filling extent cannot control, product degree of crook cannot control, product fraction defective is high, and these factors cause being produced into for product This is high.
The content of the invention
In order to overcome the deficiencies in the prior art, the present invention provide a kind of high degree of automation arm bending streamline and its Bending process.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of arm bends streamline, including conveyer belt, and is sequentially distributed the sand loading in the conveyer belt side from front to back Machine, bending machine and sand cleaning machine, the upper end of the sand loader are provided with funnel, and the sand loader includes charging box and drives the dress First vibration motor of hopper vibrations, the bending machine includes rotating holder and positioning component, and the rotation holder is connected with band Its rotational power mechanism for rotating is moved, the positioning component includes slide rail and the locating piece on the slide rail, described clear Sand machine includes clear hopper and drives the second vibration motor of the clear hopper vibrations.
The sand loader also includes sand loading base plate, and some first time fixed columns, the dress are provided with the sand loading base plate The lower end of hopper is provided with fixed column on first relative with first time fixed column, is set with first time fixed column First spring, during fixed column inserts first spring on described first, the charging box is subject to the support of the first spring hanging On the sand loading base plate.
First vibration motor is arranged on the lower end of the charging box, and the side of the charging box is provided with the 3rd vibrations Motor.
The bending machine also includes workbench, and the rotation holder is applied on the workbench by bearing assembly, institute The lower end for stating rotation holder is provided with fluted disc, and the rotational power mechanism includes tooth bar and the oil being sequentially connected by pipeline Cylinder, oil cylinder motor, oil cylinder working-pressure speed regulator and oily rod, the oily rod drive the tooth bar transverse movement, the tooth bar with it is described Fluted disc is engaged.
Regulation and control electronic box, and the horizontal sliding bar on the outside of the tooth bar, the transverse direction are additionally provided with the workbench First sensor and second sensor, the oil cylinder motor, oil cylinder working-pressure speed regulator, first sensor and are installed on slide bar Two sensors are electrically connected with the regulation and control electronic box respectively.
The sand cleaning machine also includes sand removal base plate, and some second time fixed columns are provided with the sand removal base plate, described clear The lower end of hopper is provided with fixed column on second relative with second time fixed column, is set with second time fixed column Second spring, during fixed column inserts the second spring on described second, the clear hopper is subject to the support of second spring hanging On the sand removal base plate.
Second vibration motor is arranged on the lower end of the clear hopper, and the side of the clear hopper is provided with the 4th vibrations Motor.
Arm bending streamline also includes the first sand pump, and the charging box is provided with the first sand export, described first The sand mouthful of taking out of sand pump is connected with first sand export, and the sand removing hole of first sand pump is connected by pipeline with the funnel Connect.
Arm bending streamline also includes the second sand pump, and the clear hopper is provided with the second sand export, described second The sand mouthful of taking out of sand pump is connected with second sand export, and the sand removing hole of second sand pump is connected by pipeline with the funnel Connect.
A kind of arm bending process, streamline is bent using arm as described above, specifically includes following steps:
A, sand loading:Arm is put into charging box, starts the first vibration motor and the 3rd vibration motor, funnel puts sand, treats arm After the completion of sand loading, stop vibrations, arm is taken out and is positioned on conveyer belt;
B, bending:The arm of sand loading is removed from conveyer belt, one end of arm is inserted into rotation holder, the other end is against The outside of locating piece, start machine after arm completes bending process, is removed arm and is positioned on conveyer belt;
C, sand removal:The arm of bending is put into clear hopper, starts the second vibration motor and the 4th vibration motor, treat that fine sand is completed After shaking from arm, stop vibrations, taking-up is put into area to be measured;
D, detection:Man-hour manually hand-held universal protractor carries out radian detection to the product in area to be measured, and qualified products are then put into qualified area, Substandard product is then put into recovery area and is reclaimed.
The beneficial effects of the invention are as follows:The present invention is sequentially installed with sand loader, bending machine and sand removal in the side of conveyer belt Machine, high degree of automation;Sand loader and sand cleaning machine are same model machine, reduce equipment R&D costs, highly versatile, maintenance Low cost, sand loader and sand cleaning machine effectively less can shake consumption using hanging mode and double vibration motors, realize laterally With longitudinal vibrations, strengthen the effect of vibrations;Bending machine uses hydraulic way, works more steady;Bending process includes sand loading, curved Bent, sand removal and detection etc., realize automation continuous productive process, and product percent of pass is high, and labour intensity is low, and production efficiency is high.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is structural representation of the invention;
Fig. 2 is the structural representation of sand loader;
Fig. 3 is the structural representation of bending machine;
The structural representation of Tu4Shi rotational powers mechanism.
Specific embodiment
Referring to figs. 1 to Fig. 4, a kind of arm bends streamline, including conveyer belt 1, and is sequentially distributed from front to back in institute Sand loader 2, bending machine 3 and the sand cleaning machine 4 of the side of conveyer belt 1 are stated, the upper end of the sand loader 2 is provided with funnel 5, the sand loading Machine 2 includes charging box 8 and drives the first vibration motor 9 of the vibrations of charging box 8, and the bending machine 3 is including rotating holder 14 With positioning component 15, described to rotate the rotational power mechanism that holder 14 is connected with its rotation of drive, the positioning component 15 includes Slide rail and the locating piece on the slide rail, the sand cleaning machine 4 include clear hopper and drive the of the clear hopper vibrations Two vibration motors, high degree of automation realizes automation continuous productive process, and product percent of pass is high, and labour intensity is low, production efficiency It is high.
Furthermore, sand loader and sand cleaning machine are same model machine, reduce equipment R&D costs, versatility By force, maintenance cost is low.In the present embodiment, the sand loader 2 also includes sand loading base plate, is provided with the sand loading base plate some First time fixed column, the lower end of the charging box 8 is provided with fixed column on first relative with first time fixed column, described The first spring 10 is set with first time fixed column, on described first in fixed column insertion first spring 10, the charging Case 8 is subject to the support of the first spring 10 hanging on the sand loading base plate.The sand cleaning machine 4 also includes sand removal base plate, described clear It is provided with some second time fixed columns on sand base plate, the lower end of the clear hopper is provided with relative with second time fixed column Fixed column on second, is set with second spring in second time fixed column, fixed column inserts second bullet on described second In spring, the clear hopper is subject to the support of second spring hanging on the sand removal base plate.Sand loader 2 and sand cleaning machine 4 are used Hanging mode, being capable of effectively less vibrations consumption.
In the present embodiment, first vibration motor 9 is arranged on the lower end of the charging box 8, the side of the charging box 8 End is provided with the 3rd vibration motor 11;Second vibration motor is arranged on the lower end of the clear hopper, the side of the clear hopper End is provided with the 4th vibration motor;Sand loader 2 and sand cleaning machine 4 using double vibration motors, realize horizontal and vertical vibrations, strengthen The effect of vibrations.
In the present embodiment, the bending machine 3 also includes workbench 13, and the rotation holder 14 is run through by bearing assembly On the workbench 13, rotate more steady;The lower end for rotating holder 14 is provided with fluted disc 24, the rotational power machine Structure includes tooth bar 25 and the oil cylinder 16, oil cylinder motor 17, oil cylinder working-pressure speed regulator 18 and the oily rod 19 that are sequentially connected by pipeline, The oily rod 19 drives the transverse movement of the tooth bar 25, and the tooth bar 25 is engaged with the fluted disc 24.Furthermore, it is described Tooth bar clamp 26 is installed, one end of the tooth bar 25 is clamped in the tooth bar clamp 26 on oily rod 19, the other end and institute Fluted disc 24 is stated to engage.Regulation and control electronic box 20 is additionally provided with the workbench 13, and positioned at the horizontal sliding of the outside of the tooth bar 25 Bar 21, is provided with first sensor 22 and second sensor 23 on the horizontal sliding bar 21, can be according to the length adjustment of fluorescent tube The relative position of one sensor 22 and second sensor 23, the oil cylinder motor 17, oil cylinder working-pressure speed regulator 18, first sensor 22 and second sensor 23 respectively with it is described regulation and control electronic box 20 electrically connect.Oil cylinder 16 built with hydraulic oil, using hydraulic way ratio Gear transmission mode is more steady, weares and teares smaller.
During work, the hydraulic oil in oil cylinder 16 is pumped into oil cylinder working-pressure speed regulator 18, oil cylinder working-pressure speed governing by oil cylinder motor 17 Device 18 is electrically connected with regulation and control electronic box 20, effectively adjusts hydraulic fluid pressure, makes the work of oily rod 19 more steady;Oily rod 19 is pushed away forward Go out, travelled forward with carry-over bar 25 by tooth bar clamp 26, tooth bar 25 is rotated with active toothed disk 24, so that rotating 14 turns of holder It is dynamic.First sensor 22 and second sensor 23 play left and right position-limiting action, when tooth bar clamp 26 touches first sensor 22 Light when, oil cylinder motor 17 is inverted;When tooth bar clamp 26 touches the light of second sensor 23, oil cylinder motor 17 stops Work.
Arm bending streamline also includes the first sand pump 6 and the second sand pump 7, and the charging box 8 is provided with first Sand export 12, the sand mouthful of taking out of first sand pump 6 is connected with first sand export 12, the sediment outflow of first sand pump 6 Mouth is connected by pipeline with the funnel 5.The clear hopper is provided with the second sand export, and second sand pump 7 takes out sand mouthful It is connected with second sand export, the sand removing hole of second sand pump 7 is connected by pipeline with the funnel 5.By first The sand pump 7 of sand pump 6 and second is drawn back fine sand in funnel 5, realizes recycling, and improves utilization rate, realizes that automation is reclaimed, Reduce labor strength.The lower end outlet of funnel 5 is additionally provided with electric expansion cover plate, and sand speed is put in effectively control, is realized certainly Dynamicization puts sand.
A kind of arm bending process, streamline is bent using arm as described above, specifically includes following steps:
A, sand loading:Arm is put into charging box 8, starts the first vibration motor 9 and the 3rd vibration motor 11, funnel is put sand, treated After the completion of arm sand loading, stop vibrations, arm is taken out and is positioned on conveyer belt 1;
B, bending:The arm of sand loading is removed from conveyer belt 1, one end of arm is inserted into rotation holder 14, the other end The outside of locating piece, start machine are against, rotational power mechanism just drives rotation holder 14 to rotate, and the other end of arm is due to receiving Stop to locating piece cannot be moved, so that arm stress flexural deformation, after arm completes bending process, removes arm simultaneously It is positioned on conveyer belt 1;
C, sand removal:The arm that will have been bent is put into clear hopper, starts the second vibration motor and the 4th vibration motor, treats that fine sand is complete Into after shaking from arm, stop vibrations, taking-up is put into area to be measured;
D, detection:Man-hour manually hand-held universal protractor carries out radian detection to the product in area to be measured, and qualified products are then put into qualified area, Substandard product is then put into recovery area and is reclaimed.
The arm bends streamline and its bending process realizes automation continuous productive process, and high degree of automation is reduced Labor strength, improves production efficiency, effectively the degree of crook of control sand filling extent and arm, product percent of pass It is high.
Implementation method above can not limit the protection domain of the invention, and the personnel of professional skill field are not departing from In the case of the invention general idea, impartial modification and the change done still fall within the scope that the invention is covered Within.

Claims (10)

1. a kind of arm bends streamline, it is characterised in that it includes conveyer belt(1), and be sequentially distributed from front to back described Conveyer belt(1)The sand loader of side(2), bending machine(3)And sand cleaning machine(4), the sand loader(2)Upper end funnel is installed (5), the sand loader(2)Including charging box(8)With the drive charging box(8)First vibration motor of vibrations(9), it is described curved Pipe machine(3)Including rotating holder(14)And positioning component(15), the rotation holder(14)It is connected with the rotation for driving it to rotate Actuating unit, the positioning component(15)Locating piece including slide rail and on the slide rail, the sand cleaning machine(4)Including Clear hopper and the second vibration motor of the drive clear hopper vibrations.
2. arm according to claim 1 bends streamline, it is characterised in that the sand loader(2)Also include sand loading bottom Plate, is provided with some first time fixed columns, the charging box on the sand loading base plate(8)Lower end be provided with described first under Fixed column it is relative first on fixed column, be set with the first spring in first time fixed column(10), it is fixed on described first Post inserts first spring(10)In, the charging box(8)By the first spring(10)Support it is hanging at the sand loading bottom On plate.
3. arm according to claim 1 bends streamline, it is characterised in that first vibration motor(9)Installed in institute State charging box(8)Lower end, the charging box(8)Side the 3rd vibration motor is installed(11).
4. arm according to claim 1 bends streamline, it is characterised in that the bending machine(3)Also include workbench (13), the rotation holder(14)The workbench is applied in by bearing assembly(13)On, the rotation holder(14)Under End is provided with fluted disc(24), the rotational power mechanism include tooth bar(25)And the oil cylinder being sequentially connected by pipeline(16)、 Oil cylinder motor(17), oil cylinder working-pressure speed regulator(18)With oily rod(19), the oily rod(19)Drive the tooth bar(25)Laterally transport It is dynamic, the tooth bar(25)With the fluted disc(24)Engagement.
5. arm according to claim 4 bends streamline, it is characterised in that the workbench(13)On be additionally provided with tune Power control box(20), and positioned at the tooth bar(25)The horizontal sliding bar in outside(21), the horizontal sliding bar(21)On be provided with One sensor(22)And second sensor(23), the oil cylinder motor(17), oil cylinder working-pressure speed regulator(18), first sensor (22)And second sensor(23)Respectively with the regulation and control electronic box(20)Electrical connection.
6. arm according to claim 1 bends streamline, it is characterised in that the sand cleaning machine(4)Also include sand removal bottom Plate, is provided with some second time fixed columns on the sand removal base plate, the lower end of the clear hopper is provided with described second time admittedly Fixed column it is relative second on fixed column, second spring is set with second time fixed column, on described second fixed column insertion In the second spring, the clear hopper is subject to the support of second spring hanging on the sand removal base plate.
7. arm according to claim 1 bends streamline, it is characterised in that second vibration motor is arranged on described The lower end of clear hopper, the side of the clear hopper is provided with the 4th vibration motor.
8. arm according to claim 1 bends streamline, it is characterised in that it also includes the first sand pump(6), it is described Charging box(8)It is provided with the first sand export(12), first sand pump(6)Take out sand mouthful and first sand export(12)Even Connect, first sand pump(6)Sand removing hole pass through pipeline and the funnel(5)Connection.
9. arm according to claim 1 bends streamline, it is characterised in that it also includes the second sand pump(7), it is described Clear hopper is provided with the second sand export, second sand pump(7)Sand of taking out mouthful be connected with second sand export, described second Sand pump(7)Sand removing hole pass through pipeline and the funnel(5)Connection.
10. a kind of arm bending process, it is characterised in that any described arm bending streamlines of usage right requirement 1-9, tool Body comprises the following steps:
(a), sand loading:Arm is put into charging box(8)It is interior, start the first vibration motor(9)With the 3rd vibration motor(11), funnel (5)Sand is put, is treated after the completion of arm sand loading, stop vibrations, arm taken out and is positioned over conveyer belt(1)On;
(b), bending:From conveyer belt(1)On remove the arm of sand loading, one end of arm is inserted into rotation holder(14)It is interior, The other end is against the outside of locating piece, and start machine after arm completes bending process, removes arm and is positioned over conveyer belt (1)On;
(c), sand removal:The arm of bending is put into clear hopper, starts the second vibration motor and the 4th vibration motor, treat that fine sand is complete Into after shaking from arm, stop vibrations, taking-up is put into area to be measured;
(d), detection:Man-hour manually hand-held universal protractor carries out radian detection to the product in area to be measured, and it is qualified that qualified products are then put into Area, substandard product is then put into recovery area and is reclaimed.
CN201710228566.3A 2017-04-10 2017-04-10 A kind of arm bending assembly line and its bending process Expired - Fee Related CN106881383B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710228566.3A CN106881383B (en) 2017-04-10 2017-04-10 A kind of arm bending assembly line and its bending process

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Application Number Priority Date Filing Date Title
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CN106881383A true CN106881383A (en) 2017-06-23
CN106881383B CN106881383B (en) 2018-07-31

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS546339U (en) * 1977-06-16 1979-01-17
KR100332373B1 (en) * 1999-06-24 2002-04-12 정희문 Filling Supply Apparatus for Bending of Double pipe Muffle in Motor Cycle
CN202224487U (en) * 2011-08-08 2012-05-23 江苏金长江环保汽摩消声器有限公司 Sand-filling machine
CN104625029A (en) * 2015-01-20 2015-05-20 华中科技大学 Aluminum or magnesium alloy casting sand core removing device and method
CN204396564U (en) * 2015-01-20 2015-06-17 常州市前峰汽车附件有限公司 Air throttle water pipe bender
CN204770506U (en) * 2015-06-09 2015-11-18 汉中燕航精工机械有限公司 Three -dimensional jolt ramming device
CN206676973U (en) * 2017-04-10 2017-11-28 金剑峰 A kind of arm bends streamline

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS546339U (en) * 1977-06-16 1979-01-17
KR100332373B1 (en) * 1999-06-24 2002-04-12 정희문 Filling Supply Apparatus for Bending of Double pipe Muffle in Motor Cycle
CN202224487U (en) * 2011-08-08 2012-05-23 江苏金长江环保汽摩消声器有限公司 Sand-filling machine
CN104625029A (en) * 2015-01-20 2015-05-20 华中科技大学 Aluminum or magnesium alloy casting sand core removing device and method
CN204396564U (en) * 2015-01-20 2015-06-17 常州市前峰汽车附件有限公司 Air throttle water pipe bender
CN204770506U (en) * 2015-06-09 2015-11-18 汉中燕航精工机械有限公司 Three -dimensional jolt ramming device
CN206676973U (en) * 2017-04-10 2017-11-28 金剑峰 A kind of arm bends streamline

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Granted publication date: 20180731