CN106872532A - A kind of labeling type semiconductor gas sensor - Google Patents

A kind of labeling type semiconductor gas sensor Download PDF

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Publication number
CN106872532A
CN106872532A CN201710238258.9A CN201710238258A CN106872532A CN 106872532 A CN106872532 A CN 106872532A CN 201710238258 A CN201710238258 A CN 201710238258A CN 106872532 A CN106872532 A CN 106872532A
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China
Prior art keywords
gold
conductive layer
thermal resistance
adding thermal
gold conductive
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Pending
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CN201710238258.9A
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Chinese (zh)
Inventor
苏静文
祁明锋
郑世琦
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Suzhou Maimusi Sensing Technology Co Ltd
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Suzhou Maimusi Sensing Technology Co Ltd
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Priority to CN201710238258.9A priority Critical patent/CN106872532A/en
Publication of CN106872532A publication Critical patent/CN106872532A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/12Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
    • G01N27/125Composition of the body, e.g. the composition of its sensitive layer

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analyzing Materials By The Use Of Fluid Adsorption Or Reactions (AREA)

Abstract

The invention discloses a kind of labeling type semiconductor gas sensor, it is related to sensor technical field.A kind of semiconductor gas sensor of SMD structure can be obtained using the solution of the present invention, because its chip uses SMD assembling mode, size can be to greatest extent reduced in one direction, and can be better against jerk.In addition, the silk-screen printing that is related to of its production, semiconductor package are surveyed etc., technology is more ripe, and cost advantage is obvious.The advantage of existing chip and MEMS semiconductor gas sensors is merged with this product for producing, the demand in market can have well been met in performance and cost.

Description

A kind of labeling type semiconductor gas sensor
Technical field
The present invention relates to sensor technical field, more particularly to a kind of labeling type semiconductor gas sensor.
Background technology
The semiconductor gas sensor of current main flow is a kind of impedance device, and its commercial applications starts from 19th century six or seven ten In the age, by the development of many decades, semiconductor gas sensor has turned into current volume of production and marketing maximum, the most wide gas of range of application Sensor, occupies critical role in gas sensor domain.
Nowadays the semiconductor gas sensor that the marketization is promoted, can be divided mainly into microballon formula, tubular type, piece from structural form Tetra- kinds of formula and MEMS.Wherein microballon formula, tubular type and chip-Size semiconductor gas sensor development is relatively early, production application technology maturation, It is current major product form, wherein with sheet type sensor accounting highest.Although these three sensors come in every shape, but are Discrete device, sensitive core body is to weld to realize by lead using suspention assembly mode, i.e. sensitive core body and the connection of pedestal, Easily because jerk makes sensor sustain damage, applied in the fields such as automobile, portable product has potential wind to this kind of assembling mode Danger.MEMS semiconductor gas sensors are that recent two decades carry out progressively commercialized product, using paster encapsulating structure, by outstanding film or Cantilevered micro-hotplate and gas sensing layer composition sensitive core body, are pasted in ceramic cartridge, with gold thread binding connection sensitive core body and shell Body pad.Sensors with auxiliary electrode small volume, low in energy consumption, shock resistance are good, easy of integration, but such product is produced based on MEMS technology, is needed Manufacturing on a large scale can show cost and quality-advantage, be limited to the market factor, at present not yet occuping market main flow, mainly Apply in some Intelligent worn devices.
, it is necessary to one kind has chip concurrently and MEMS sensor advantage, i.e. structural stability are good, raw under current market background The product that easy making process, cost advantage are protruded is produced, to meet the application demand of reality.
The content of the invention
In view of the shortcomings of the prior art, it is a primary object of the present invention to provide a kind of structural stability it is good, production The more prominent labeling type semiconductor gas sensor of easy making process, cost advantage.
To achieve the above object, the invention provides following technical scheme:A kind of labeling type semiconductor gas sensor, bag Gas sensitization chip, the pcb board containing blind hole and metal nut cap are included, the gas sensitization chip includes high-purity alumina ceramic base Piece, the high-purity alumina ceramic substrate is connected with measuring electrode gold conductive strips and adding thermal resistance gold conductive strips, the measurement The upper surface of electrode gold conductive strips is provided with gas sensitive layer, and the lower surface of the adding thermal resistance gold conductive strips is connected with heating electricity Resistance layer, the adding thermal resistance gold conductive strips include the first adding thermal resistance gold conductive layer and the second adding thermal resistance gold conductive layer, described The first pad and the second pad are provided through on high-purity alumina ceramic substrate, are all provided with first pad and the second pad Gold wire is equipped with, the first adding thermal resistance gold conductive layer includes being turned on the first of connection by the gold wire in the first pad Adding thermal resistance gold conductive layer and first time adding thermal resistance gold conductive layer, the second adding thermal resistance gold conductive layer include passing through second Gold wire in pad turns on adding thermal resistance gold conductive layer and second time adding thermal resistance gold conductive layer on the second of connection, and heating is electric Resistance layer connects first time adding thermal resistance gold conductive layer and second time adding thermal resistance gold conductive layer, the measuring electrode Jin Dao electricity Dai Bao Include the first measuring electrode gold conductive layer and the second measuring electrode gold conductive layer, gas sensitive layer connection the first measuring electrode gold Conductive layer and the second measuring electrode gold conductive layer, the gas sensitization chip lid be located in blind hole and with pcb board bonding connection, institute State and be provided through on pcb board several gold solder disks, the first measuring electrode gold conductive layer, the second measuring electrode gold are conductive Layer, the first adding thermal resistance gold conductive layer and the second adding thermal resistance gold conductive layer are bound by gold wire with a gold solder disk connect respectively Connect, the form and dimension of the metal nut cap is identical with the form and dimension of pcb board, the metal nut cap is covered by viscose glue Gold solder disk on pcb board.
Preferably, the form and dimension of the blind hole is identical with the form and dimension of high-purity alumina ceramic substrate.
Preferably, flange is provided with the metal nut cap, the flange is connected with gold wire by gluing being fixed on On the gold solder disk of pcb board.
Preferably, several thermal vias are provided with the top of the metal nut cap.
Preferably, connected by high-temperature insulation glue sticking between the gas sensitization chip and pcb board.
The present invention has the following advantages that the semi-conductor gas that can obtain a kind of SMD structure are sensed relative to prior art Device, because its chip uses SMD assembling mode, can to greatest extent reduce size in one direction, and can be preferably Resistance jerk.In addition, the silk-screen printing that is related to of its production, semiconductor package are surveyed etc., technology is more ripe, and cost is excellent Gesture is obvious.The advantage of existing chip and MEMS semiconductor gas sensors has been merged with this product for producing, can performance and into The demand in market is met in sheet well.
Brief description of the drawings
Fig. 1 is the Rotating fields schematic diagram of gas sensitization chip of the invention;
Fig. 2 is the structural representation of pcb board of the invention;
Fig. 3 is the structural representation of metal nut cap of the invention;
Fig. 4 is the structural representation of high-purity alumina ceramic substrate of the invention;
Fig. 5 is the structural representation that adding thermal resistance gold conductive strips are set on the basis of Fig. 4;
Fig. 6 is the structural representation that heating resistor layer is set on the basis of Fig. 5;
Fig. 7 is the structural representation that measuring electrode gold conductive strips are set on the basis of Fig. 4;
Fig. 8 is the structural representation that gas sensitive layer is set on the basis of Fig. 7;
Fig. 9 is the structural representation after gas sensitization chip of the invention is installed on pcb board;
Structural representation after Figure 10 is gas sensitization chip of the invention and metal nut cap is installed on PCB.
In figure:1st, gas sensitization chip;11st, high-purity alumina ceramic substrate;12nd, adding thermal resistance gold conductive strips;121st, One adding thermal resistance gold conductive layer;1211st, adding thermal resistance gold conductive layer on first;1212nd, first time adding thermal resistance gold conductive layer; 122nd, the second adding thermal resistance gold conductive layer;1221st, adding thermal resistance gold conductive layer on second;1222nd, second time adding thermal resistance gold is led Electric layer;13rd, measuring electrode gold conductive strips;131st, the first measuring electrode gold conductive layer;132nd, the second measuring electrode gold conductive layer; 14th, gas sensitive layer;15th, heating resistor layer;16th, the first pad;17th, the second pad;2nd, pcb board;21st, blind hole;22nd, gold solder Disk;3rd, metal nut cap;31st, flange;32nd, thermal vias;4th, gold wire.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in figure 1, a kind of labeling type semiconductor gas sensor, including gas sensitization chip 1, the PCB containing blind hole 21 Plate 2 and metal nut cap 3, the gas sensitization chip 1 include high-purity alumina ceramic substrate 11, the high-purity alumina ceramic Substrate 11 is connected with measuring electrode gold conductive strips 13 and adding thermal resistance gold conductive strips 12, the measuring electrode gold conductive strips 13 Upper surface is provided with gas sensitive layer 14, and the lower surface of the adding thermal resistance gold conductive strips 12 is connected with heating resistor layer 15, institute Stating adding thermal resistance gold conductive strips 12 includes the first adding thermal resistance gold conductive layer 121 and second adding thermal resistance gold conductive layer 122, described The first pad 16 and the second pad 17 are provided through on high-purity alumina ceramic substrate 11, first pad 16 and second is welded Gold wire 4 is provided with disk 17, the first adding thermal resistance gold conductive layer 121 is included by the gold wire in the first pad 16 Adding thermal resistance gold conductive layer 1211 and first time adding thermal resistance gold conductive layer 1212 on the first of 4 conducting connections, described second adds It is conductive that the gold wire 4 that thermal resistance gold conductive layer 122 includes passing through in the second pad 17 turns on adding thermal resistance gold on the second of connection Layer 1221 and second time adding thermal resistance gold conductive layer 1222, heating resistor layer 15 connect first time adding thermal resistance gold conductive layer 1212 With second time adding thermal resistance gold conductive layer 1222, the measuring electrode gold conductive strips 13 include the first measuring electrode gold conductive layer 131 and the second measuring electrode gold conductive layer 132, gas sensitive layer 14 connects the first measuring electrode gold conductive layer 131 and the Two measuring electrodes gold conductive layer 132, the gas sensitization chip 1 lid be located in blind hole 21 and with the bonding connection of pcb board 2, it is described Several gold solder disks 22 are provided through on pcb board 2, the first measuring electrode gold conductive layer 131, the second measuring electrode gold are led Electric layer 132, the first adding thermal resistance gold conductive layer 121 and second adding thermal resistance gold conductive layer 122 lead to a gold solder disk 22 respectively The binding connection of gold wire 4 is crossed, the form and dimension of the metal nut cap 3 is identical with the form and dimension of pcb board 2, the metal Block 3 covers the gold solder disk 22 on pcb board 3 by viscose glue.
The operation principle of wherein gas sensor is known to the skilled person general knowledge, and the present embodiment is not gone to live in the household of one's in-laws on getting married herein State, be carried out example and the structure and technique of labeling type semiconductor gas sensor are further explained.
In the present invention, nanosize metal oxide gas sensitive is prepared by chemical synthesis(SnO2、WO3、TiO2、 In2O3, ZnO etc.), obtain gas sensitive material of main part;Noble metal catalyst is added again improves activity, such as platinum, palladium;Addition three Al 2 O, silica etc. improve the intensity of gas sensing layer;Add other auxiliary materials and form gas sensitive system.From high-purity Alumina ceramic substrate 11(Purity >=96% aluminum oxide), sheet electrodes are made using thick film printing technique, its composition includes containing 2 through holes are the ceramic bases of the first pad 16 and the second pad 17.The nano metal oxide materials and other materials that will be prepared Material solid phase mixing, with the finely ground mixing of ball mill, is adjusted to the pulpous state of modest viscosity.Specific shape is pressed in the way of silk-screen printing or coating Shape and thickness are overlying on the working region of sheet electrodes.And by heat treatment for solidification, gas sensitization layer is formed, it is made chip-Size semiconductor Gas sensor sensitive chip.
Specifically, referring to the drawings 4, it is the high-purity alumina ceramic base as the substrate of gas sensitization chip 1 in the present invention Piece 11, is provided with two symmetrical through holes.
As shown in figure 5, being conductive with the adding thermal resistance gold that gold paste prints at the back side of high-purity alumina ceramic substrate 11 of Fig. 4 With 13 figure, the first pad 16 and the second pad 17 are embedded in the first adding thermal resistance gold conductive layer 131 and second adding thermal resistance gold In conductive layer 132, adding thermal resistance gold conductive layer 1211 and first time adding thermal resistance gold on first are ensured using via mode of printing The conducting connection of conductive layer 1212, and adding thermal resistance gold conductive layer 1221 and second time adding thermal resistance gold conductive layer on second 1222 conducting connection.
It is the ruthenium based compound adding thermal resistance printed on adding thermal resistance gold conductive strips 13 on the basis of Fig. 5 referring to the drawings 6 Layer 15.
As shown in fig. 7, being the measuring electrode gold conductive strips printed with gold paste in the high pure oxide ceramic substrate front of Fig. 4 12, two, top through hole is respectively the first pad 16 and the second pad 17.
As shown in figure 8, being the gas sensitive layer on the basis of Fig. 7 in the working region printing of measuring electrode gold conductive strips 12 14, after gas sensitive layer 14 is completed for printing, by sintering processes, that is, obtain the gas sensitization core of chip-Size semiconductor gas sensor Piece 1.
Point gum machine drop coating high-temperature insulation glue is used in advance in the blind hole 21 of the PCB substrate of Fig. 2, by gas sensitization chip 1 back side, i.e., the one side with heating resistor layer 15 is placed in directly over blind hole 21, laminating drying, then the bottom surface of gas sensitization chip 1 With PCB substrate flush, both are bonded firmly.As shown in Figure 9.
After gas sensitization chip 1 is fixed in PCB substrate, by its corresponding first survey in the way of gold wire 4 is bound Amount electrode gold conductive layer 131, the second measuring electrode gold conductive layer 132, the first adding thermal resistance gold conductive layer 121 and second are heated Resistance gold conductive layer 122 is bound by gold wire 4 with a gold solder disk 22 be connected respectively, and compact conformation, stable connection realizes circuit Connection.
The metal nut cap 3 of Fig. 3 is taken, will be consolidated with the gluing of pcb board 2 for having bound gold wire 4 at the flange 31 of metal nut cap 3 Change, obtain complete chip-Size semiconductor gas sensor.As shown in Figure 10.
Because when metal-oxide semiconductor (MOS) gas sensor works, sensitive core body temperature is basic more than 200 DEG C, to subtract Few heat is scattered and disappeared, and avoids scaling loss related sensor part, therefore microballon formula, tubular type, chip-Size semiconductor gas sensor are adopted Suspend the mode of assembling in midair with lead, sensitive body is hanging as base central.This kind of assembling mode is easy when shaking or falling, Cause wire breaking or sensitivity once to rupture, come off, influence products application.
MEMS semiconductor gas sensors are hanging because machined a silicon cup, heating region, and silicon cup lower edge can be with sensing Device pedestal is adhesively fixed, and respective pad realizes that circuit is connected using gold thread binding.This mode can preferably solve mechanical stability and ask Topic, but MEMS process equipments dependence is strong, it is relatively costly during non-large-scale production, be not adequate in existing market demand, it is necessary to In the case of a small amount of various production, product price is subject to very big apparently higher than above-mentioned three kinds of semiconductor gas sensors, in popularization Restriction.
The product obtained using patent of the present invention, solves microballon formula, tubular type, chip-Size semiconductor gas sensor well Stability Analysis of Structures sex chromosome mosaicism.And it is based on the manufacturing mode of silk-screen printing and semiconductor packages, MEMS processing, equipment letter Single, production is flexible, with low cost, but production efficiency is still very high, the semi-conductor gas sensing under existing market background preferably The Production requirement of device.
Preferably, the form and dimension of the blind hole 21 is identical with the form and dimension of high-purity alumina ceramic substrate 11.
Preferably, flange is provided with the metal nut cap 3, the flange is connected with gold wire 4 by gluing being fixed on Pcb board 2 gold solder disk 22 on.
Preferably, the top of the metal nut cap 3 is provided with several thermal vias 32.
Preferably, connected by high-temperature insulation glue sticking between the gas sensitization chip 1 and pcb board 2.
The above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned implementation Example, all technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art Those of ordinary skill for, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications Should be regarded as protection scope of the present invention.

Claims (5)

1. a kind of labeling type semiconductor gas sensor, it is characterised in that:Including gas sensitization chip, the pcb board containing blind hole with And metal nut cap, the gas sensitization chip includes high-purity alumina ceramic substrate, high-purity alumina ceramic substrate connection There are measuring electrode gold conductive strips and adding thermal resistance gold conductive strips, the upper surface of the measuring electrode gold conductive strips is provided with air-sensitive Material layer, the lower surface of the adding thermal resistance gold conductive strips is connected with heating resistor layer, and the adding thermal resistance gold conductive strips include First adding thermal resistance gold conductive layer and the second adding thermal resistance gold conductive layer, are provided through on the high-purity alumina ceramic substrate First pad and the second pad, are provided with gold wire, the first adding thermal resistance gold in first pad and the second pad Conductive layer includes turning on adding thermal resistance gold conductive layer and first time heating on the first of connection by the gold wire in the first pad Resistance gold conductive layer, the second adding thermal resistance gold conductive layer includes turning on the second of connection by the gold wire in the second pad Upper adding thermal resistance gold conductive layer and second time adding thermal resistance gold conductive layer, it is conductive that heating resistor layer connects first time adding thermal resistance gold Layer and second time adding thermal resistance gold conductive layer, the measuring electrode gold conductive strips include the first measuring electrode gold conductive layer and second Measuring electrode gold conductive layer, gas sensitive layer the first measuring electrode of connection gold conductive layer and the second measuring electrode gold are conductive Layer, the gas sensitization chip lid be located in blind hole and with pcb board bonding connection, be provided through several on the pcb board Gold solder disk, first measuring electrode gold conductive layer, the second measuring electrode gold conductive layer, the first adding thermal resistance gold conductive layer and Second adding thermal resistance gold conductive layer is bound by gold wire with a gold solder disk be connected respectively, the form and dimension of the metal nut cap Form and dimension with pcb board is identical, and the metal nut cap covers the gold solder disk on pcb board by viscose glue.
2. a kind of labeling type semiconductor gas sensor according to claim 1, it is characterised in that:The shape of the blind hole And size is identical with the form and dimension of high-purity alumina ceramic substrate.
3. a kind of labeling type semiconductor gas sensor according to claim 1, it is characterised in that:In the metal nut cap Flange is provided with, the flange is fixed on the gold solder disk for being connected with the pcb board of gold wire by gluing.
4. a kind of labeling type semiconductor gas sensor according to claim 3, it is characterised in that:The metal nut cap Top is provided with several thermal vias.
5. a kind of labeling type semiconductor gas sensor according to claim 1, it is characterised in that:The gas sensitization core Connected by high-temperature insulation glue sticking between piece and pcb board.
CN201710238258.9A 2017-04-13 2017-04-13 A kind of labeling type semiconductor gas sensor Pending CN106872532A (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN110482483A (en) * 2019-08-07 2019-11-22 北京自动化控制设备研究所 Sensitive structure patch system and method for MEMS device

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CN1829416A (en) * 2005-02-28 2006-09-06 三星电机株式会社 Embedded chip printed circuit board and method of manufacturing the same
CN101692448A (en) * 2009-09-30 2010-04-07 李峰 Multi-chip LED centralized-encapsulated radiating structure and encapsulation technology thereof
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Publication number Priority date Publication date Assignee Title
CN110482483A (en) * 2019-08-07 2019-11-22 北京自动化控制设备研究所 Sensitive structure patch system and method for MEMS device
CN110482483B (en) * 2019-08-07 2022-05-20 北京自动化控制设备研究所 Sensitive structure patch system and method for MEMS device

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