CN106868680A - A kind of balance heald frame static(al), the tapping machine of inertia force - Google Patents

A kind of balance heald frame static(al), the tapping machine of inertia force Download PDF

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Publication number
CN106868680A
CN106868680A CN201710222290.8A CN201710222290A CN106868680A CN 106868680 A CN106868680 A CN 106868680A CN 201710222290 A CN201710222290 A CN 201710222290A CN 106868680 A CN106868680 A CN 106868680A
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China
Prior art keywords
heald frame
connecting rod
frame
balance
inertia force
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CN201710222290.8A
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CN106868680B (en
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杨国惠
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03CSHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C9/00Healds; Heald frames
    • D03C9/06Heald frames
    • D03C9/0683Arrangements or means for the linking to the drive system
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03CSHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C9/00Healds; Heald frames
    • D03C9/06Heald frames
    • D03C9/0691Arrangements of means for damping or noise reduction

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)

Abstract

The present invention relates to technical field of textile machine, more particularly to a kind of balance heald frame static(al), the tapping machine of inertia force, it includes frame and the heald frame being arranged in the frame, is characterised by also including balance lifting device;The balance lifting device includes linear electric motors, counterweight plate and haulage gear;Linear electric motors include motor stator plate and motor daughter board;The haulage gear includes the first connecting rod, lever and the second connecting rod that are located at the draw bar of motor daughter board bottom, left and right is arranged in pairs, the upper end of first connecting rod is hinged with the lower end of draw bar, the lower end of second connecting rod is hinged with the heald frame, lever is connected by fixed pin shaft with the frame, and the two ends of lever are hinged with the lower end of first connecting rod and the upper end of second connecting rod respectively;The monosymmetric of the motor daughter board is fixedly connected with the counterweight plate.Its advantage is, static(al) and inertia force in complete equipilibrium integrated box movement so that the driving power of heald frame is smaller, improves equipment life.

Description

A kind of balance heald frame static(al), the tapping machine of inertia force
Technical field
The present invention relates to technical field of textile machine, more particularly to a kind of balance heald frame static(al), the tapping machine of inertia force.
Background technology
Weaving loom is by shedding, bringer, beating, the warp let-off, curling up takes five kinds of motions and constitute.Wherein shedding mechanism consumption Energy account for the 30-40% of weaving loom wastage in bulk or weight energy, mainly consume during the upper and lower reciprocating motion of heald frame.
The shedding equipment of modern weaving loom, there is two kinds of mechanical openings and electronics opening, and mechanical openings are opened with cam Based on mouthful, usage amount is maximum, but weaving loom changes patterns of fabric difficulty, it is necessary to change cam.Electronics tapping machine can be to electricity Brain is input into flower pattern, changes textile fabric kind convenient and swift.But, popular " electronic dobby machine " complex structure, choosing therein The electromagnetic clutch of flower pattern is selected, mechanism is complicated, size weakness (space limitation) under the state of running at high speed, realizes clutch, part The impulsive force born is very big, so clutch part life is limited.Therefore, try every possible means to design a kind of electronics tapping machine of new principle Tool, the electromagnetic clutch for eliminating selection flower pattern is imperative.
With the trend of mechano-electronic, have at present《Directly drive the electronics shedding mechanism of heald frame》Patented technology goes out Existing, its technical foundation is heald frame static(al), balance of shaking force technology.The utility model patent of Patent No. 201620561485.6 is public Opened a kind of heald frame static(al), balance of shaking force mechanism, its heald frame top middle setting balance lifting device, and in heald frame Top both sides be respectively provided with drive mechanism, the technology is intended to using mechanism's static(al), balance of shaking force technology and modern electrical machine The combination of manufacturing technology, realizes the imagination of motor direct-drive heald frame, instead of the popular mechanical openings mechanism of in the market and electronics Dobby shedding machinery, realizes weaving loom shedding equipment completely electronicization, compared to mechanical its property in original electronic dobby opening Can be higher, mechanical transmission course is simplified, the energy-saving equipment as the more stable operation of more high speed;The technology is due to fully balancing The direct driving technologies of heald frame have been promoted major step by the own wt of heald frame.But in specific process of the test, it has been found that this is special Sharp technical scheme is actually to be difficult to what is implemented:It is straight with two due to linear electric motors (drive mechanism) are arranged on heald frame both sides Line motor drives a piece of heald frame, it is difficult to accomplish Complete Synchronization, produces Additional interference, electric current to dramatically increase.The reason for being difficult to synchronous Even if one is that linear electric motors are produced by same parameters, performance difference is necessarily also had between two;Two is the lifting due to heald frame Speed is of a relatively high, stroke is short, or even up to per second 7 times, even if therefore being synchronous to the driving instruction that two motors send , cause two motors to interfere because its mechanical response time is variant, increase running resistance, and then cause heald frame and Balanced controls are actually not Complete Synchronization motion, and this will increase the resistance of motion and increase mechanical disorder, can greatly reduce Equipment life, or even be difficult to reach practical purpose.There is new technical problem relative to traditional up-down mode;For This asynchronous problem, it is also possible to be designed to machinery forced synchronization, but in this operating condition, electric current is significantly maximum, because It is synchronously presentation for mechanical forced, internal electromagnetic force does not have synchronization, and generation is interfered, consumes more electric energy.
In addition, the linear electric motors that market can be chosen now, typically all without guider, even if choosing proximity type Number linear electric motors, the linear motor rotor and line slideway for vertically using be also cantilever connection, mover produce Resultant force, Go out between force to have one section of size distance relative to the sliding block of line slideway, form a tilting moment, this torque not only can Increase line slideway abrasion, it is necessary to increase balanced controls could eliminate it statical moment and moment of inertia imbalance after Really, such equipment just necessarily increases complexity.
The content of the invention
The present invention is directed to above-mentioned the deficiencies in the prior art, there is provided a kind of balance heald frame of energy active balance heald frame own wt The tapping machine of static(al), inertia force.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:A kind of balance heald frame static(al), the tapping machine of inertia force, A kind of balance heald frame static(al), the tapping machine of inertia force, including frame and the heald frame that is arranged in the frame, it is characterised in that Also include balance lifting device;
The balance lifting device includes linear electric motors, counterweight plate and haulage gear;
The linear electric motors include the electric machine casing being fixed in the frame, are arranged in electric machine casing and be flat with heald frame Face parallel motor stator plate and motor daughter board, motor daughter board interval be inserted into the adjacent motor stator plate it Between;
The center line of the motor daughter board overlaps with the vertical center line of the heald frame;
The haulage gear includes the first company for being located at the draw bar of the motor daughter board bottom, left and right is arranged in pairs Bar, lever and second connecting rod, the upper end of the first connecting rod are hinged with the lower end of the draw bar, the lower end of the second connecting rod It is hinged with the heald frame, the lever is connected by fixed pin shaft with the frame, the two ends of the lever are respectively with described The lower end of one connecting rod and the upper end of second connecting rod are hinged;
The monosymmetric of the motor daughter board is fixedly connected with the counterweight plate.
Linear electric motors, counterweight plate and heald frame by haulage gear connect after, the direction of motion always with the motion of heald frame In opposite direction.The barycenter and bottom heald frame of all heavy moving parts of upper rack and total moving-mass barycenter of connecting rod are comprehensive On the vertical symmetry center line of frame, and upper and lower total moving-mass is equal.
The beneficial effects of the invention are as follows:The present invention be a kind of parallel mechanism based on symmetrical antisymmetry principle, i.e. heald frame and Balance weight plate and electric mover do antiparallel motion, the weight and balance Weight plate of heald frame and the weight of electric mover and Offset, i.e., on electric mover fixed balance weight quality can accurate measurement in advance, quality completely can with a piece of heald frame, and All quality of other motion parts reach standing balance.In addition, the direction of motion of linear motor rotor and counterweight plate It is always opposite with integrated box movement direction, and their mass cg is all on a center line of machine, though that is, due to It is that driving force or counterweight plate can guarantee that integrated box movement runs along the axis of frame with the application point of heald frame, therefore in dynamic When inertia force can reach well balance, that is to say, that theoretically, as long as the driving of heald frame overcome heald frame and balance match somebody with somebody Guiding friction (motion) resistance of weight plate can work.Obviously at any time, the main inertia force of generation is all reverse, knot Fruit is to offset;Other link motion directions are also opposite, and the secondary inertia force of generation can also be cancelled.Whole system is quiet Power, inertia force are all balances.
The linear electric motors of this special design, balance weight and heald frame be relative to vertical center line it is full symmetric, Linear motor rotor and go out force and overlap naturally, there is no the uneven tilting moment of foregoing general linear electric motors presence, also Corresponding balanced controls need not be further added by for this.Two kinds of designs, present design entirely on the center, machine weight subtracts It is a half.
Therefore static(al) and inertia force in complete equipilibrium of the present invention integrated box movement so that the driving power of heald frame is smaller, then It is the thorough asynchronous problem overcome produced by two drive mechanisms of single drive mechanism, linear electric motors need only to what is overcome Be shedding elasticity and part movement frictional force, and shedding elastic force, also to be fed back to weaving loom in resilience Elastic potential energy.So linear electric motors can not only directly drive integrated box movement, it is possible to largely reduce energy resource consumption.
By taking 16 weaving looms of heald frame as an example, the scheme of the invention has significant energy-saving effect:Using heald frame sound power, it is used to Property dynamic balance mechanism after, the weight of heald frame weight including linear electric motors is balanced completely.Linear electric motors only need to overcome The elastic deformation force of warp, the lasting energy consumption of linear electric motors for driving a piece of heald frame is only 0.064 watt, 16 heald frames in a framework Power be 1.024 kilowatts, the power of consumption accounts for 30% or so of weaving loom total consumed power.In fact, because warp bullet Property deformation force will also discharge strain energy of distortion in reciprocating half period, feed back to linear electric motors, and this period linear electric motors is not Need power output, 20% of actual power consumption not over weaving loom total consumed power.So, there is heald frame of the invention After sound power, balance of shaking force mechanism, the electronics shedding mechanism for directly driving heald frame will increase as a kind of energy-conservation opening technology The strong market competitiveness of this technology.If one weaving loom of textile mills ran by average 23 hours 300 days, 3500 are can save energy Kilowatt.General textile mills' loom number of units has 100-5000 platforms, by 500 calculating, 1 year can be with 1,750,000 kilowatts of energy-conservation.
Further, since heald frame is frame structure, profile is big, and weight is relatively small, although and Weight plate profile is small, proportion compared with Greatly, therefore the ratio heald frame that can do is much smaller, so do not exist space problem installing yet.
On the basis of above-mentioned technical proposal, the present invention can also do following improvement.
Further, the draw bar is connected with first connecting rod by articulated joint, and the articulated joint is provided with and the draw bar The upper pin hole of connection and the lower bearing pin hole being connected with the left and right first connecting rod respectively.
Using the beneficial effect of above-mentioned further scheme be easy to by articulated joint so that three pin joints on the same plane It is interior, it is well-adapted for the operating mode that heald frame spacing only has 12 millimeters.
Further, the lever includes the power arm being connected with the first connecting rod and the resistance being connected with the second connecting rod The arm of force, the length of the resistance arm is more than the power arm.
Further, the power arm lengths that the length of the resistance arm is equal to 2 times.
Beneficial effect using above-mentioned further scheme is that the common movement travel of heald frame is 120 millimeters, linear electric motors Size of current and it is directly proportional to actuating speed size, reducing speed can substantially lower electric current.The present invention utilizes lever principle, choosing Select 1:2 lever ratio, the movement travel of linear electric motors is reduced to that linear electric motors electric current can be made to reduce one in 60 millimeters, i.e. principle Times, and integrated box movement stroke is still 120 millimeters, this part can be described as a times linkage.Produced as lever mechanical relationship Problem, is solved by equilibrium principle.
Further, the fixed pin shaft is fixed in the frame by bearing pin fixed plate.
It is to be easily installed using the beneficial effect of above-mentioned further scheme, and full symmetric, beneficial branches can be accomplished.
Further, the motor stator plate includes backboard, is flush-mounted in the permanent magnet on the backboard, the motor stator plate It is fixed on the electric machine casing.
Further, permanent magnet, the middle backboard are provided with the inside of the outermost two pieces of backboards of electric machine casing Two sides are equipped with permanent magnet.
Beneficial effect using above-mentioned further scheme is, the above-mentioned setting on the premise of electric mover driving demand is ensured Be conducive to saving installing space and reducing motor manufacturing expense.
Further, the heald frame is provided with a pair of earrings hinges, the upper end of the lower end of the second connecting rod and the heald frame By earrings chain connection.
It is to be easy to connection using the beneficial effect of above-mentioned further scheme.
Further, also including heald frame guide bar, the heald frame guide bar lower end is articulated and connected with the heald frame, and upper end can be slided Move through the pilot hole in the frame.
Beneficial effect using above-mentioned further scheme is can be further ensured that heald frame is moved along frame axis, to ensure The stability of the parallel motion of mechanism.
Further, the heald frame, counterweight plate, haulage gear and motor daughter board quantity are adapted, and complete respectively It is arranged side by side in corresponding heald frame plane.
Beneficial effect using above-mentioned further scheme is that compact conformation, same plane sets and can be further ensured that balance Effect.
Further, the motor daughter board is provided with fairlead, is fixed with the motor stator plate or electric machine casing The guide post being adapted with the fairlead, the motor daughter board coordinates slidable interval to insert by fairlead and guide post Between the adjacent motor stator plate.
Beneficial effect using above-mentioned further scheme is can to select to be directed to bar installed in motor stator or motor On son, when guide post is arranged on motor stator, upper and lower with electric mover, guide post need not be stretched out outside electric machine casing, Compare safety standard.
Brief description of the drawings
Fig. 1 is principle schematic diagram. of the invention;
Fig. 2 is the partial enlargement structure chart at A positions in Fig. 1;
Fig. 3 is motor stator structure schematic diagram of the invention;
Fig. 4 is electric mover of the invention and counterweight board connecting structure schematic diagram;
Fig. 5 is linear electric motors cross-sectional structure schematic diagram of the invention;
Fig. 6 is multi-disc heald frame of the invention, bearing pin fixed plate and haulage gear principle schematic.
In Fig. 1 to Fig. 6,1, frame;2nd, linear electric motors;2-1, motor stator plate;2-1-1, backboard;2-1-2, permanent magnetism Body;2-3, fairlead;2-4, motor daughter board;2-5, electric machine casing;2-6, guide post;2-7, draw bar;3rd, articulated joint;4th, One connecting rod;5th, lever;6th, fixed pin shaft;7th, heald frame;8th, heald frame guide bar;9th, second connecting rod;10th, bearing pin fixed plate;11st, balance Weight plate.
Specific embodiment
Principle of the invention and feature are described below in conjunction with accompanying drawing, example is served only for explaining the present invention, and It is non-for limiting the scope of the present invention.
As shown in Fig. 1 to Fig. 5, a kind of balance heald frame static(al), the tapping machine of inertia force, including frame 1 and be arranged on described Heald frame 7 in frame 1, also including balance lifting device;
The balance lifting device includes linear electric motors 2, counterweight plate 11 and haulage gear;
The linear electric motors 2 include the electric machine casing 2-5 being fixed in the frame 1, are arranged in electric machine casing 2-5 simultaneously The motor stator plate 2-1 and motor daughter board 2-4 parallel with heald frame plane, the motor daughter board 2-4 intervals are inserted into described Pass through guide post and lead between adjacent motor stator plate 2-1, between the motor daughter board and motor stator plate or electric machine casing It is slidably connected to set;
The center line of the motor daughter board 2-4 overlaps with the vertical center line of the heald frame 7;
The haulage gear includes that draw bar 2-7 located at the motor daughter board 2-4 bottoms, left and right are arranged in pairs One connecting rod 4, lever 5 and second connecting rod 9, the upper end of the first connecting rod 4 are hinged with the lower end of the draw bar 2-7, and described The lower end of two connecting rods 9 is hinged with the heald frame 7, and the lever 5 is connected by fixed pin shaft 6 with the frame 1, the lever 5 Two ends be hinged with the lower end of the first connecting rod 4 and the upper end of second connecting rod 9 respectively;
The monosymmetric of the motor daughter board 2-4 is fixedly connected with the counterweight plate 11.
The draw bar 2-7 is connected with first connecting rod 4 by articulated joint 3, and the articulated joint 3 is provided with and the draw bar 2- The upper pin hole of 7 connections and the lower bearing pin hole being connected with the upper end of the left and right first connecting rod 4 respectively.
The lever 5 includes the power arm being connected with the first connecting rod 4 and the resistance being connected with the second connecting rod 9 Arm, the length of the length more than the power arm of the resistance arm.
The power arm lengths that the length of the resistance arm is equal to 2 times.
The fixed pin shaft 6 is fixed in the frame 1 by bearing pin fixed plate 10.
The motor stator plate 2-1 includes backboard 2-1-1, is flush-mounted in the permanent magnet 2-1-2 on the backboard, the motor Stator plate 2-1 is fixed on the electric machine casing 2-5.
Permanent magnet 2-1-2, the middle backboard 2- are provided with the inside of the outermost two pieces of backboards of electric machine casing 1-1 two sides are equipped with permanent magnet.
The heald frame 7 is provided with a pair of earrings hinges, and the lower end of the second connecting rod 9 (is gone up with the upper end of the heald frame 7 Frame) pass through earrings chain connection.
Also include heald frame guide bar 8, the lower end of heald frame guide bar 8 is articulated and connected with the heald frame, and upper end is slidably worn The pilot hole crossed in the frame 1.
The motor daughter board 2-4 is provided with fairlead 2-3, fixed on the motor stator plate 2-1 or electric machine casing 2-5 The guide post 2-6, the motor daughter board 2-4 that are adapted with the fairlead 2-3 are provided with by fairlead 2-3 and guide post 2- 6 coordinate slidable interval to be inserted between the adjacent motor stator plate 2-1.
As shown in figure 4, the both sides of motor daughter board 2-4 are separately installed with counterweight plate 11, in the motor daughter board Be respectively provided on two sides with the fairlead 2-3, the fairlead 2-3 of 2-4 include linear bearing.
The heald frame 7, counterweight plate 11, haulage gear and motor daughter board 2-1 quantity are adapted, and respectively it is complete It is arranged side by side in corresponding heald frame plane.As shown in fig. 6, for multi-disc heald frame of the invention, bearing pin fixed plate and haulage gear are former Reason schematic diagram.
In order to ensure counterbalance effect, each motion hinged place of the invention and motion guide are all using the rolling for having lubrication Dynamic friction element, not only ensure that and does not have the effect of other external force in moving, and can improve machine life.
Using linear motor direct drive heald frame, most prominent is to have eliminated " electromagnetic clutch of selection flower pattern ", is not had High speed between machine components, hardness impact;Improve the service life of machine.
Tapping machine structure is significantly simplify, manufacturing cost is reduced.
The inertia force and standing balance of whole opening machinery are realized, mechanism turns into energy-conservation, the equipment of high-speed cruising naturally.
The preferable characteristics of motion of heald frame is controlled by computer program, and arbitrarily controls motion and the stop position of each heald frame Put, weaving loom can produce the patterns of fabric of user's needs.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all it is of the invention spirit and Within principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.

Claims (10)

1. a kind of balance heald frame static(al), the tapping machine of inertia force, including frame and the heald frame that is arranged in the frame, its feature It is, also including balance lifting device;
The balance lifting device includes linear electric motors, counterweight plate and haulage gear;
The linear electric motors include the electric machine casing being fixed in the frame, are arranged in electric machine casing and be flat with heald frame plane Capable motor stator plate and motor daughter board, the motor daughter board interval is inserted between the adjacent motor stator plate;
The center line of the motor daughter board overlaps with the vertical center line of the heald frame;
The haulage gear includes the first connecting rod, the thick stick that are located at the draw bar of the motor daughter board bottom, left and right is arranged in pairs Bar and second connecting rod, the upper end of the first connecting rod are hinged with the lower end of the draw bar, the lower end of the second connecting rod and institute State heald frame to be hinged, the lever is connected by fixed pin shaft with the frame, the two ends of the lever connect with described first respectively The lower end of bar and the upper end of second connecting rod are hinged;
The monosymmetric of the motor daughter board is fixedly connected with the counterweight plate.
2. balance heald frame static(al) according to claim 1, the tapping machine of inertia force, it is characterised in that the draw bar with First connecting rod is connected by articulated joint, the articulated joint be provided with the upper pin hole that be connected with the draw bar and respectively with or so The lower bearing pin hole of the first connecting rod connection.
3. it is according to claim 1 and 2 to balance heald frame static(al), the tapping machine of inertia force, it is characterised in that the lever bag The power arm being connected with the first connecting rod and the resistance arm being connected with the second connecting rod are included, the length of the resistance arm is more than The power arm.
4. it is according to claim 3 to balance heald frame static(al), the tapping machine of inertia force, it is characterised in that the resistance arm The power arm lengths that length is equal to 2 times.
5. it is according to claim 1 to balance heald frame static(al), the tapping machine of inertia force, it is characterised in that the fixed pin shaft It is fixed in the frame by bearing pin fixed plate.
6. heald frame static(al), the tapping machine of inertia force are balanced according to claim 1,2 or 5, it is characterised in that the motor Stator plate includes backboard, is flush-mounted in the permanent magnet on the backboard, and the motor stator plate is fixed on the electric machine casing.
7. heald frame static(al), the tapping machine of inertia force are balanced according to claim 1,2 or 5, it is characterised in that the heald frame A pair of earrings hinges are provided with, the lower end of the second connecting rod passes through earrings chain connection with the upper end of the heald frame.
8. heald frame static(al), the tapping machine of inertia force are balanced according to claim 1,2 or 5, it is characterised in that also including comprehensive Frame guide bar, the heald frame guide bar lower end is articulated and connected with the heald frame, and upper end can be slid through the guiding in the frame Hole.
9. heald frame static(al), the tapping machine of inertia force are balanced according to claim 1,2 or 5, it is characterised in that described comprehensive Frame, counterweight plate, haulage gear and motor daughter board quantity are adapted, and respectively it is complete in corresponding heald frame plane side by side Set.
10. it is according to claim 1 to balance heald frame static(al), the tapping machine of inertia force, it is characterised in that the electric mover Plate is provided with fairlead, and the guide post being adapted with the fairlead is fixed with the motor stator plate or electric machine casing, The motor daughter board coordinates slidable interval to be inserted between the adjacent motor stator plate by fairlead and guide post.
CN201710222290.8A 2017-04-07 2017-04-07 A kind of tapping machine balancing heald frame static(al), inertia force Expired - Fee Related CN106868680B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107503019A (en) * 2017-10-20 2017-12-22 赛特环球机械(青岛)有限公司 Energy-saving electronic shedding motion
WO2023236917A1 (en) * 2022-06-09 2023-12-14 深圳市汇川技术股份有限公司 Opening mechanism and weaving machine

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DE146584C (en) * 1903-01-27 1903-12-29 Hermann Eugen Jacobs Gmbh HARNESS MOVEMENT FOR LOOMS
FR1205821A (en) * 1956-11-12 1960-02-04 Improvements introduced in the means of traction of the lists frames
NL6915866A (en) * 1968-11-06 1970-05-11
CH541639A (en) * 1972-03-06 1973-09-15 Terhaerst Maschf Weaving machine - with cam box operated lens shafts
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DE3120097A1 (en) * 1980-05-30 1982-02-25 Nordiskafilt AB, 30103 Halmstad Device for the change-over of heald frames in a weaving machine
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WO2023236917A1 (en) * 2022-06-09 2023-12-14 深圳市汇川技术股份有限公司 Opening mechanism and weaving machine

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