The content of the invention
In view of drawbacks described above of the prior art or deficiency, expect to provide a kind of tyre vulcanizer rigidity internal model, replace sulphur
Change capsule, fundamentally overcome in original technique capsule expansion not thoroughly, structure is asymmetric, the problems such as the temperature difference is big, sulfide stress
Greatly, breathing degree is high, it is adaptable to the tire of all models, significantly improves curing efficiency.
Tyre vulcanizer rigidity internal model of the invention, including expanding device and the transmission device for driving expanding device,
Expanding device includes the capsule cylinder after expansion for tire of shaping, and capsule cylinder is by the first internal model tile fragment and the second internal model tile fragment alternative splicing
Form, capsule cylinder center is provided with the set shaft assembly being connected with transmission device, set shaft assembly includes being located at the mandrel at center and is arranged
Being fixed corresponding to the first of the first internal model tile fragment for outer shaft is passed through in polylith is provided with the outer shaft of mandrel exterior, mandrel circumference
Plate, is provided with second fixed plate of the polylith corresponding to the second internal model tile fragment in outer shaft circumference;First fixed plate and the second fixed plate
One end away from set shaft assembly is provided with projection, and it is raised that the first internal model tile fragment and the second internal model tile fragment have been fixedly connected with clamping
Draw-in groove.
First fixed plate and the second fixed plate are right angled triangle, and a right-angle side of right angled triangle is arranged at
On mandrel or outer shaft and length is equal to capsule cylinder height, another right-angle side of right angled triangle be arranged at perpendicular to mandrel and outer shaft
Capsule cylinder top and length is equal to capsule cylinder top internal diameter, the hypotenuse of right angled triangle is provided with projection along both sides of edges.
The first fixed plate bottom for corresponding to the first internal model tile fragment is provided with latch assembly.
The capsule cylinder bottom is provided with guide rail disk, and guide rail panel surface sets die shoe in restricted first internal model tile fragment and second
The radial guidance that block is moved radially.
The transmission device is driving servomotor.
Longitudinal outline curve of the first internal model tile fragment and the second internal model tile fragment is consistent with the inner profile curve of tire,
The horizontal outer contour composition circle of the first internal model tile fragment and the second internal model tile fragment, round external diameter is equal to the internal diameter of tire.
Electromagnetic heater is provided with the external mold coordinated for the rigid internal model that tyre vulcanization is shaped.
The first internal model tile fragment and the second internal model tile fragment are steel and are made, and the capsule cylinder is internally provided with thermocouple.
According to the technical scheme that the embodiment of the present application is provided,
(1) capsule of flexibility is instead of with rigid capsule cylinder, without media such as steam, nitrogen, capsule need not be more regularly replaced, is washed in a pan
Vulcanizer steam pipework etc. has been eliminated, a series of equipment cost has been significantly reduced;
(2) internal model of Mechanical Driven, enters the contraction of luggage cylinder by way of lifting, is carried out by way of declining successively
The expansion of capsule cylinder, overcomes the problems such as capsule expansion is not thorough, and structure is asymmetric, while the pressure ratio bladder curing for providing is big
40-50%, can effectively change sizing material distribution in the molten state, and curing temperature is uniform, and each position of temperature is controllable, sulfide stress
Balance, so as to be obviously improved the quality of vulcanization;
(3) contraction twice that rigid internal model of the invention passes through the first internal model tile fragment and the second internal model tile fragment, the first internal model
Tile fragment is promoted to the second internal model tile fragment contraction after shrinking provides space, and capsule cylinder shrinks scope greatly, can adapt to greatest extent
The cures requirements of all specification tyres of in the market;
(4) rigid internal model is without dry/wet circulation, and without the step such as vacuumizing, quick heating, temperature stabilization significantly improves tire
Curing efficiency.
Further, according to some embodiments of the application, the central authority useable electric moter substitution of the application subtracts after substitution
The construction cost of fluid pressure line is lacked, has reduced floor space, dynamical system has been easily installed and has safeguarded, cost is significantly reduced;This
Outward, rigid internal model structure stabilization of the invention, is hardly damaged, and without frequently replacing, significantly improves curing efficiency, reduce internal model into
This.
Specific embodiment
The application is described in further detail with reference to the accompanying drawings and examples.It is understood that this place is retouched
The specific embodiment stated is used only for explaining related invention, rather than the restriction to the invention.It also should be noted that, in order to
It is easy to description, the part related to invention is illustrate only in accompanying drawing.
It should be noted that being laterally the horizontal direction in Fig. 1, longitudinal direction is the vertical direction in Fig. 1;Term " on ",
The orientation or position relationship of the instruction such as D score, " top ", " bottom " are, based on the position relationship shown in Fig. 1, to be for only for ease of
The description present invention is described with simplified, must have specific orientation, Yi Te rather than the device or element for indicating or imply meaning
Fixed azimuth configuration and operation, therefore be not considered as limiting the invention.Additionally, term " first ", " second " are only used for
Description purpose, and it is not intended that indicating or implying relative importance.
In the case where not conflicting, the feature in embodiment and embodiment in the application can be mutually combined.Below will
Refer to the attached drawing simultaneously describes the application in detail in conjunction with the embodiments.
Refer to Fig. 1 and Fig. 2-4, tyre vulcanizer rigidity internal model of the invention, including expanding device and swollen for driving
The transmission device of compression apparatus, expanding device includes the capsule cylinder 1 after expansion for tire of shaping, and capsule cylinder 1 is by the first internal model tile fragment 11
Formed with the alternative splicing of the second internal model tile fragment 12, capsule cylinder center is provided with the set shaft assembly 2 being connected with transmission device, covers shaft assembly
2 include the mandrel 21 and the outer shaft 22 for being sheathed on mandrel exterior positioned at center, and polylith through outer shaft is provided with the circumference of mandrel 21
22 the first fixed plate 3 corresponding to the first internal model tile fragment 11, is provided with polylith and corresponds to die shoe in second in the circumference of outer shaft 22
Second fixed plate 4 of block 12;First fixed plate 3 and the second fixed plate 4 are provided with raised 5, first away from one end of set shaft assembly 2
The internal model tile fragment 12 of internal model tile fragment 11 and second is fixedly connected with the raised draw-in groove 6 of clamping.
In above-mentioned rigid internal model, actuator drives set shaft assembly 2 is risen or fallen, and mandrel 21 and outer shaft 22 are distinguished
Raising and lowering is carried out so as to drive the first fixed plate 3 and the second fixed plate 4 to carry out raising and lowering respectively, the first internal model is realized
Contraction respectively on the longitudinal direction of the internal model tile fragment 12 of tile fragment 11 and second and expand respectively, so as to realize the vulcanization of tire instead of capsule
Sizing, the sizing internal model of this mechanical hoisting type is bigger than traditional bladder curing pressure, and temperature is uniform, and no temperature difference is asked
Topic;While power provides convenient, it is not necessary to central authority, transmission device is the breathing for being capable of achieving whole internal model, easy to use, is carried
The mode for rising provides larger space to shrink, so that rigid internal model shrinkage degree of the invention is high, also reduces
Cost.
Referring to Fig. 1 and Fig. 2-4, used as preferred embodiment, the first fixed plate 3 and the second fixed plate 4 are right angle trigonometry
Shape, a right-angle side of right angled triangle is arranged on mandrel 21 or outer shaft 22 and length is equal to the height of capsule cylinder 1, right angled triangle
Another right-angle side perpendicular to mandrel 21 and outer shaft 22 be arranged at capsule cylinder 1 top and length be equal to capsule cylinder 1 top internal diameter, right angle
Hypotenuse is provided with raised 5 along both sides of edges.When raised 5 setting can cause that mandrel 21 or outer shaft 22 rise,
Draw-in groove 6 slides into the other end so as to the process for realizing shrinking from raised 5 one end, completes expansion process when similarly declining, draw-in groove 6 with
Raised 5 cooperation causes to slide convergent-divergent speed soon, efficiency high, low cost.
Referring to Fig. 1 and Fig. 2-4, the bottom of the first fixed plate 3 for corresponding to die shoe 11 in first is provided with latch assembly
7.The setting of latch assembly 7 can allow that draw-in groove 6 is locked when sliding into the first 3 bottom of fixed plate, beneficial to next
Step actuator drives mandrel continues rising and whole the first internal model tile fragment 11 for shrinking is lifted out into whole capsule cylinder 1, is in second
The contraction vacating space of die shoe block, specific shrink space may refer to Fig. 3.It is understood that draw-in groove is hindered in order to reach
The purpose in the bottom of the first fixed plate 3 is kept off, other can realize that the component of the function can also be used in herein, such as baffle plate etc..
Referring to Fig. 1 and Fig. 2-4, used as preferred embodiment, 1 bottom of capsule cylinder is provided with guide rail disk 8, the table of guide rail disk 8
Face sets the radial guidance 9 that restricted first internal model tile fragment 11 and the second internal model tile fragment 12 are moved radially.Above-mentioned setting can be
The further contraction and expansion of optimization capsule cylinder, prevents the first internal model tile fragment 11 and the second internal model tile fragment 12 on the basis of aforementioned structure
There is displacement in contraction and expansion process, cause the deviation shunk and expand, guide rail limits above-mentioned first internal model tile fragment 11
With the movement locus of the second internal model tile fragment 12, it is ensured that whole contraction or expansion process it is accurate, be smoothed out.
Used as preferred embodiment, referring to Fig. 1, set shaft assembly 2 is connected with transmission device.It is driven in actual application
Device can be the mechanical device that can arbitrarily drive rotary shaft to be rotated, specifically, the transmission device is watched for driving
Take motor.The setting of the type of drive and rotary shaft of electric power such as motor driving instead of central authority completely so that whole sulphur
The floor space of change machine can be reduced, meanwhile, central authority is not used, the fluid pressure line for reducing central authority is built
If reducing construction cost;Additionally, the central authority of complexity installs difficult in maintenance, above-mentioned transmission device can be then this area
The power equipment of common offer power, can at any time be installed and repair, and easy to use, cost is significantly reduced.
In the vulcanization type-approval process of tire, for the tire of various species, in the first internal model tile fragment 11 and second
Longitudinal outline curve of die shoe block 12 is consistent with the inner profile curve of tire, die shoe in the first internal model tile fragment 11 and second
The horizontal outer contour composition circle of block 12, round external diameter is equal to the internal diameter of tire.So ensure that whole internal model with tire
It is fully mated, curing efficiency is improved, realize the effect matched with the expanded size of capsule.Specifically, in practical application mistake
The size of Cheng Zhong, the first internal model tile fragment 11 and the second internal model tile fragment 12 be able to can not also be waited with equal, and cooperation can constitute capsule cylinder i.e.
Can, as preferred embodiment, the first internal model tile fragment 11 and when differing in size of the second internal model tile fragment 12, as shrinking first and
The size of the first internal model tile fragment 11 of lifting is less than the second internal model tile fragment 12, and lifting is convenient.
In the actual sulfidation of tire, it is provided with electromagnetism referring to Fig. 5, on the external mold coordinated with the rigid internal model and adds
Thermal.The two coordinates without capsule, steam pipework and nitrogen route, and capsule in traditional vulcanizer has been prevented completely
Temperature difference problem, the internal model of whole steel is heated evenly, and vulcanized quality is good, and curing efficiency is high, and energy-saving and emission-reduction performance is good, whole equipment
Manufacturing cost reduction.
In order to ensure the real-time monitoring of the effect and temperature being heated in sulfidation, the internal model tile fragment is made up of steel,
The capsule cylinder is internally provided with thermocouple, while capsule cylinder provides sizing internal pressure, temperature in the vulcanization of thermocouple monitor in real time, and pass through
PLC controls to adjust curing temperature.
The course of work of tyre vulcanizer rigidity internal model of the invention is as described below:
Referring to Fig. 2-4, after tire is put into, under expanding device swelling state, the first internal model tile fragment 11 and the second internal model tile fragment
12 alternative splicing encystation cylinder, capsule cylinder is supported in inside tires, and electromagnetic heater starts heating vulcanization, and the vulcanization for carrying out tire is determined
Type, after tire vulcanization process terminates, actuator drives drive mandrel 21 to rise first, and corresponding first fixed plate 3 also rises,
Draw-in groove 6 slides into the bottom of the first fixed plate 3 and completes the contraction of the first internal model tile fragment 11 process in place along raised 5;By locking device 7
After locking, transmission device continues to drive mandrel 21 to rise, and the whole internal model tile fragment for shrinking integrally is lifted into certain height, preferably
, the height of lifting is a height for capsule cylinder;Actuator drives outer shaft 22 begins to ramp up, corresponding second fixed plate 4
Rise, draw-in groove 6 completes the contraction of the second internal model tile fragments 12 process in place along raised 5 bottoms for being slipped to the second fixed plate 4.First
The internal model tile fragment 12 of internal model tile fragment 11 and second moves to the limit under the restriction of bottom guide track 9, you can complete the contraction of capsule cylinder 1.
After contraction, tire takes out and enters next step operation;New treats that vulcanized tyre enters, under actuator drives outer shaft 22
Drop, corresponding second fixed plate 4 declines, and draw-in groove 6 slides into raised 5 top, realizes the expansion of the second internal model tile fragment 12 mistake in place
Journey;Transmission device continues to drive mandrel 21 to decline, and the first internal model tile fragment 11 entirely is put into shape after the second internal model tile fragment 12 expands
Into cavity in, transmission device continues to drive mandrel 21 further to decline, and corresponding first fixed plate 3 also declines, and draw-in groove 6 is slided
To raised 5 top, the expansion of the first internal model tile fragment 11 process in place is realized.First internal model tile fragment 11 and the second internal model tile fragment 12
The limit is moved under the restriction of bottom guide track, the capsule cylinder of expansion is formed, you can complete the process of the expansion of capsule cylinder, carry out tire
Vulcanization, and so on.
When can be seen that contraction from above-mentioned operation principle, because the first internal model tile fragment 11 is with the second internal model tile fragment about 12
Stack, the breathing ratio of internal model is up to 1.43.During expansion, the second internal model tile fragment 12 is moved in place, under the first internal model tile fragment 11 in advance
Drop to behind position radial direction distending again.Second internal model tile fragment 12 and the first internal model tile fragment 11 move to the one piece tyre that the limit forms closing
Internal styling, realizes the pressure moulding and vulcanization to tire.Whole contraction process is compared to existing rigid internal model shrink/expanded
Degree is higher, can meet the cures requirements of the tire of the numerous specifications of in the market, and shrink/expanded efficiency high, low cost.
Above description is only the preferred embodiment and the explanation to institute's application technology principle of the application.People in the art
Member is it should be appreciated that involved invention scope in the application, however it is not limited to the technology of the particular combination of above-mentioned technical characteristic
Scheme, while should also cover in the case where the inventive concept is not departed from, is carried out by above-mentioned technical characteristic or its equivalent feature
Other technical schemes for being combined and being formed.Such as features described above has similar work(with (but not limited to) disclosed herein
The technical scheme that the technical characteristic of energy is replaced mutually and formed.