CN106863572B - A kind of natural-like stone devitrified glass brick and its preparation process - Google Patents
A kind of natural-like stone devitrified glass brick and its preparation process Download PDFInfo
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- CN106863572B CN106863572B CN201710100304.9A CN201710100304A CN106863572B CN 106863572 B CN106863572 B CN 106863572B CN 201710100304 A CN201710100304 A CN 201710100304A CN 106863572 B CN106863572 B CN 106863572B
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- block material
- natural
- cloth
- devitrified glass
- glass brick
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
Abstract
A kind of natural-like stone devitrified glass brick and its preparation process, preparation process is the following steps are included: A, block material preparation；B, slurry is wrapped up in outside: making the block material that step A is obtained wrap up in one layer of slurry outside its surface by whitewashing mode, after dry, obtains the block material for being wrapped with pulp layer；C, cloth: it is wrapped with the block material of pulp layer in cloth first in cloth material frame, carries out filler using well known Ceramic Tiles fabric afterwards；D, precompressed；E, cloth bottom material；F, it suppresses, obtains adobe；G, charity clear frit after throwing base；H, it is burnt into, obtains natural-like stone devitrified glass brick.The present invention proposes a kind of preparation process of natural-like stone devitrified glass brick, cloth is carried out using the anti-mode of beating, the block material for being wrapped with pulp layer and conventional ceramic powder are provided commonly in adobe compacting, the devitrified glass brick of the available decoration particle with greater particle size of clear frit firing is applied by throwing base, and the sharpness of border of its bulky grain, decorative effect are abundant.
Description
Technical field
The present invention relates to architectural pottery technical field more particularly to a kind of natural-like stone devitrified glass brick and its preparation works
Skill.
Background technique
To natural-like stone brick with more and more, the requirement to natural-like stone brick is also got over for modern architecture and adnornment industry
Wild to do, various types of natural-like stone bricks also emerge in multitude, and porcelain devitrified glass brick currently on the market is with " dreamlike cloth
The process means such as material ", " multitube cloth " ", the multiple cloth of micro mist " are produced；To achieve the effect that imitating natural stone texture.This
A little technology modes are framed as a filler material plane using press, and primary charging strikes off processing, in the different layers of filled out raw material
Various heterogeneitys on face, color material ratio and variation it is roughly the same, and adjust without technology controlling and process and freely each layer
The attribute of the variation of face raw material, thus it is also impossible to be formed that it is desirable to see sharpness of border, big piecemeal shape lines, between bulk
The stone material gap texture of formation, can be only formed the poor color lump variation of controllability and a small amount of short grain is managed.
Currently there are the big piecemeal shape lines of natural-like stone be by cloth fine powder formed separation gap form, by
It then is all powder cloth, gap and block-like boundary are unobvious, and obscure boundary is clear, and another kind has graininess decorative effect
Natural-like stone brick, that is, there is rice-grain decoration effect, be by forming major diameter in precoat charity rice-shaped decoration particle
Little particle decorative effect (wherein major diameter refers to the longest diameter of partial size) less than 4mm, particle diameter is small, can only serve as stone
The crystal grain contained in material, and can not get in touch with forming stone material gap texture, there is certain limitation.
Summary of the invention
It is an object of the invention to propose a kind of preparation process of natural-like stone devitrified glass brick, using instead beat mode into
The block material for being wrapped with pulp layer and conventional ceramic powder are provided commonly in adobe compacting by row cloth, are applied by throwing base transparent
Frit firing can get the devitrified glass brick of the decoration particle with greater particle size, and the sharpness of border of its bulky grain, decoration effect
Fruit is abundant.
The devitrified glass brick that it is an object of the invention to propose to prepare using above-mentioned preparation process, brick face have bulk
The decorative effect of shape, and the imitative natural finiss layer that its block material is formed has certain thickness, even if be worn in the future, brick
Face can still keep imitating natural texture, and its decorative cover can be with validity period growth abrasion and closer to the natural shape of lithotome
State.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of preparation process of natural-like stone devitrified glass brick, comprising the following steps:
A, prepared by block material: well known Ceramic Tiles fabric being mixed and is rolled into block material；
B, slurry is wrapped up in outside: making the block material that step A is obtained wrap up in one layer of slurry outside its surface by whitewashing mode, it is dry
Afterwards, the block material for being wrapped with pulp layer is obtained；
C, cloth: it is wrapped with the block material of pulp layer in cloth first in cloth material frame, is carried out afterwards using well known Ceramic Tiles fabric
Filler；
D, precompressed；
E, cloth bottom material: Ceramic Tiles bottom material well known to charity is in the top of precoat after precompressed；
F, it suppresses, obtains adobe；
G, charity clear frit after throwing base: throwing base is carried out to the step F adobe obtained, throws charity clear frit after base；
H, it is burnt into, obtains natural-like stone devitrified glass brick.
Preferably, the major diameter of the block material prepared in step A is no less than 2cm.
Preferably, slurry used in step B contains functional components and/or foaming agent.
Preferably, step C further includes decoration particle cloth, after the completion of block material cloth, carries out the cloth of decoration particle,
The filler of fabric is carried out again.
Preferably, further include secondary filler process after prepressing procedures, carry out secondary fill out using well known Ceramic Tiles fabric
Material.
Preferably, pressure used in the prepressing procedures is the 1/3-1/2 of pressure used in conventional suppression process.
The devitrified glass brick prepared using the preparation process of above-mentioned natural-like stone devitrified glass brick, including it is transparent molten
Block layer, imitative natural finiss layer, precoat and initial bed, the imitative natural finiss layer embed block material, the side of each block material
It encloses equipped with boundary on edge.
Preferably, the major diameter of the block material is no less than 2cm.
Preferably, the block material includes the block of at least two different sizes or color.
Preferably, the imitative natural finiss layer is also embedded with decoration particle.
Preparation method elder generation cloth of the invention is wrapped with the block material of pulp layer, and being carried out afterwards using fabric will be between block material
Gap is filled up, and bottom material is avoided to go to precoat through gap, avoids the color development of bottom material influence surface layer after subsequent firing, later period
After throwing base applies clear frit firing, the devitrified glass brick of the decoration particle with greater particle size, and the side of its bulky grain can get
Boundary is clear, and decorative effect is abundant.
Detailed description of the invention
Fig. 1 is the brick face effect picture of the devitrified glass brick of one embodiment of the invention；
Fig. 2 is the schematic diagram of the section structure of the devitrified glass brick of one embodiment of the invention.
Wherein: block material 100, pulp layer 101, rice-grain decoration particle 200, imitative natural finiss layer 1, precoat 2, initial bed
3, clear frit layer 4.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
Embodiment 1
A kind of preparation process of natural-like stone devitrified glass brick, comprising the following steps:
A, prepared by block material: well known Ceramic Tiles fabric being mixed and is rolled into block material；
B, slurry is wrapped up in outside: making the block material 100 that step A is obtained wrap up in one layer of slurry outside its surface by whitewashing mode, is done
After dry, the block material 100 for being wrapped with pulp layer 101 is obtained；Wherein, slurry selects conventional ceramic slurry；
C, cloth: it is wrapped with the block material 100 of pulp layer 101 in cloth first in cloth material frame, uses well known Ceramic Tiles face afterwards
Material carries out filler；
D, precompressed；
E, cloth bottom material: Ceramic Tiles bottom material well known to charity is in the top of precoat after precompressed；
F, it suppresses, obtains adobe；
G, charity clear frit after throwing base: throwing base is carried out to the step F adobe obtained, throws charity clear frit after base；
H, it is burnt into, obtains natural-like stone devitrified glass brick.
Cloth is carried out using the anti-mode of beating, the block material 100 for being wrapped with pulp layer 101 and conventional ceramic powder are used jointly
In adobe compacting in, become a part of green body, first cloth is wrapped with the block material 100 of pulp layer 101, afterwards using fabric carry out by
Gap between block material is filled up, and bottom material is avoided to go to architectural surface through gap, and bottom material after subsequent firing is avoided to influence
The color development of surface layer, subsequent throwing base after applying clear frit, firing, can get the devitrified glass of the decoration particle with greater particle size
Brick, and the sharpness of border of its bulky grain, decorative effect is abundant, as shown in Figure 1, more preferably, the imitative natural dress that block material is formed
Adoring layer has certain thickness, even if be worn in the future, brick face can still keep imitating natural texture, and its decorative cover can be with
Validity period increase abrasion and closer to the nature of lithotome.
It should be noted that the fabric used, bottom material be existing Ceramic Tiles fabric, bottom material well-known components, i.e., with clay,
Feldspar, sand etc. are primary raw material, are needed according to different decorations and performance requirement adds colorant or additive.After ball milling is except iron
Drying-granulating obtains fabric powder or bottom material powder.The clear frit used is also the well-known components of existing clear frit, herein
It repeats no more.
Further description, mode of whitewashing are as follows: the step A block material obtained is delivered at the mouth of whereabouts, makes block material
Do falling motion in the sky, and the spouting plant by being located at the whereabouts mouthful lower section whitewashes to its surface from multi-direction, does
After dry, the block material for being wrapped with pulp layer is obtained, spouting plant whitewashes to the four direction all around of block material, before
Left and right directions is the direction on horizontal plane afterwards, is whitewashed from four direction to block material, it is ensured that its outer pulp layer wrapped up in
Uniformity and integrality, after can air-dry or illumination is dry obtains the block material for being wrapped with pulp layer.When whitewashing direction is excessive, it is easy
Cause slurries to repeat to spray, keep the moisture content of block material excessively high, is easy cracking in firing.Preferably, every 100g block material will
The slurry 20g that moisture is 30-40% is uniformly wrapped in block material surface, and the moisture content of block material is 5.5- after whitewashing is dry
8%, the phenomenon that avoiding adobe from being easy to appear cracking in subsequent firing.
Preferably, the major diameter of the block material prepared in step A is no less than 2cm.It should be noted that block material
Major diameter refer to using adobe face as horizontal plane, the maximum diameter on its horizontal plane.It limits major diameter and is no less than 2cm, reduce green body
Gap between interior each block material, after being burnt into each block material, the outer pulp layer wrapped up in can effectively be got in touch with, and form stone material
Internal gap texture, texture, the natural-like stone effect for improving ornamental porcelain brick surface are more true to nature, and adobe is burnt into as shown in figure 1
Shown in brick face effect picture afterwards.
Embodiment 2
A kind of preparation process of natural-like stone devitrified glass brick, comprising the following steps:
A, prepared by block material: well known Ceramic Tiles fabric being mixed and is rolled into block material of different shapes；
B, slurry is wrapped up in outside: making the block material 100 that step A is obtained wrap up in one layer of slurry outside its surface by whitewashing mode, is done
After dry, the block material 100 for being wrapped with pulp layer 101 is obtained；Wherein, fluorescer is added into slurry；
C, cloth: it is wrapped with the block material 100 of pulp layer 101 in cloth first in cloth material frame, uses well known Ceramic Tiles face afterwards
Material carries out filler；
D, precompressed；
E, cloth bottom material: Ceramic Tiles bottom material well known to charity is in the top of precoat after precompressed；
F, it suppresses, obtains adobe；
G, charity clear frit after throwing base: throwing base is carried out to the step F adobe obtained, throws charity clear frit after base；
H, it is burnt into, obtains the natural-like stone devitrified glass brick that blocky boundary has fluorescent effect.
Embodiment 3
A kind of preparation process of natural-like stone devitrified glass brick, comprising the following steps:
A, prepared by block material: well known Ceramic Tiles fabric being mixed and is rolled into block material；
B, slurry is wrapped up in outside: making the block material 100 that step A is obtained wrap up in one layer of slurry outside its surface by whitewashing mode, is done
After dry, the block material 100 for being wrapped with pulp layer 101 is obtained；Wherein, foaming agent is added into slurry；
C, cloth: it is wrapped with the block material 100 of pulp layer 101 in cloth first in cloth material frame, uses well known Ceramic Tiles face afterwards
Material carries out filler；
D, precompressed；
E, cloth bottom material: Ceramic Tiles bottom material well known to charity is in the top of precoat after precompressed；
F, it suppresses, obtains adobe；
G, charity clear frit after throwing base: throwing base is carried out to the step F adobe obtained, throws charity clear frit after base；
H, it is burnt into, polishing, obtains the natural-like stone devitrified glass brick that blocky boundary has hole stone effect.
Preferably, slurry used in step B contains functional components or foaming agent (such as embodiment 3).Block material is wrapped up in outside
Pulp layer in contain functional components or foaming agent, functional components refer to antistatic material (conductor oxidate), bear from
Sub- powder or antibacterial agent or luminescent material (such as embodiment 2), are being used for the block material for being wrapped with above-mentioned functional components slurry
When devitrified glass brick produces, brick body can have the function of antistatic or release anion or antibacterial or fluorescence etc. after firing；Contain
When having foaming agent, such as waterglass, silicon carbide, carbon black, lauryl sodium sulfate, the brick body of firing have the effect of hole stone, on
Wider application can be had on devitrified glass brick production field by stating the block material with function affect.
Preferably, containing the colorant for having cooling effect during the sintering process in pulp layer, block material is used for and common pottery
Ceramic powder carries out compacting and obtains adobe, and melting temperature when colorant firing can be effectively reduced in firing, further to melt,
The be fitted into green body between block material and block material can be made closer, the boundary between block material and ceramic powder or particle can also be made
Face stress reduces, and intensity is higher after firing, and flexural strength reaches 37MPa or more, than the devitrified glass of existing natural-like stone
The flexural strength of brick 24MPa wants high, and the scope of application is wider.
Embodiment 4
A kind of preparation process of natural-like stone devitrified glass brick, comprising the following steps:
A, prepared by block material: well known Ceramic Tiles fabric being mixed and is rolled into the block material of different shape or/and size；
B, slurry is wrapped up in outside: making the block material 100 that step A is obtained wrap up in one layer of slurry outside its surface by whitewashing mode, is done
After dry, the block material 100 for being wrapped with pulp layer 101 is obtained；
C, cloth: it is wrapped with the block material 100 of pulp layer 101 in cloth first in cloth material frame, is completed in 100 cloth of block material
Afterwards, the cloth for carrying out rice-shaped particle reuses fabric and carries out filler；
D, precompressed；
E, cloth bottom material: Ceramic Tiles bottom material well known to charity is in the top of precoat after precompressed；
F, it suppresses, obtains adobe；
G, charity clear frit after throwing base: throwing base is carried out to the step F adobe obtained, throws charity clear frit after base；
H, it is burnt into, polishing obtains the natural-like stone devitrified glass brick with grain of rice particle effect.
Preferably, step C further includes decoration particle cloth, after the completion of block material cloth, carries out the cloth of decoration particle 200
Material, then carry out the filler of fabric.Increase by 200 cloth of decoration particle, can further enrich the decorative effect in brick face, improves decoration
The texture of ceramic brick surface and decorative effect are closer to natural rice grains stone material.Further instruction, decoration particle 200 is in compacting
The exposed surface with block material can be suppressed, brick face effect is made to may occur in which that bulky grain includes the effect of decoration particle.
It should be noted that decoration particle is conventional ceramic powder, such as the rice-shaped decoration particle in embodiment 4,
After burning with fabric have decoration contrast, block material in ecru ceramic powder suppress, pulp layer be it is orange-yellow, fabric be burn
It is afterwards in the ceramic powder of ecru, and rice-shaped decoration particle is then after burning in dimmed ceramic powder, the two in this way can be
Decoration contrast is formed on brick face, highlights the grain of rice grain texture formed after burning.More preferably, since the size of decoration particle is less than block
The size of shape material, therefore while instead breaking cloth, needs after first charity block material charity decoration particle again, avoidable bottom drain phenomenon.
Embodiment 5
A kind of preparation process of natural-like stone devitrified glass brick, comprising the following steps:
A, prepared by block material: well known Ceramic Tiles fabric being mixed and is rolled into the block material of different shape or/and size；
B, slurry is wrapped up in outside: making the block material 100 that step A is obtained wrap up in one layer of slurry outside its surface by whitewashing mode, is done
After dry, the block material 100 for being wrapped with pulp layer 101 is obtained；
C, cloth: it is wrapped with the block material 100 of pulp layer 101 in cloth first in cloth material frame, is completed in 100 cloth of block material
Afterwards, the cloth for carrying out rice-shaped particle reuses fabric and carries out filler；
D, precompressed；
E, secondary filler: secondary filler is carried out using well known Ceramic Tiles fabric；
F, cloth bottom material: Ceramic Tiles bottom material well known to charity is in the top of precoat after precompressed；
G, it suppresses, obtains adobe；
H, charity clear frit after throwing base: throwing base is carried out to the step F adobe obtained, throws charity clear frit after base；
I, it is burnt into, polishing obtains the natural-like stone devitrified glass brick with grain of rice particle effect.
Increase the process of secondary filler, the quality product rate of adobe production can be greatly improved.
Further description, pressure used in the prepressing procedures are 1/ of pressure used in conventional suppression process
3-1/2.Cloth bottom material again after precompressed, can effectively prevent bottom material from going to precoat, avoid bottom drain, avoid bottom material after subsequent firing
Influence the color development of surface layer.
As shown in Fig. 2, the devitrified glass brick prepared using the preparation process of above-mentioned natural-like stone devitrified glass brick,
Block material is embedded with including clear frit layer 4, imitative natural finiss layer 1, precoat 2 and initial bed 3, the imitative natural finiss layer 1
100, the edge of each block material 100 is enclosed equipped with boundary.Its boundary is the pulp layer 101 wrapped up in outside block material 100, block material shape
At imitative natural finiss layer have certain thickness, even if be worn in the future, brick face can still keep imitating natural texture, and
Its decorative cover can be with validity period growth abrasion and closer to the nature of lithotome.
The major diameter of further description, the block material 100 is no less than 2cm.
Further description, the block material 100 include the block of at least two different sizes or color.It can add
Add the block of different sizes, color or different performance, enriches the effect of natural-like stone decoration.
Further description, the imitative natural finiss layer 1 are also embedded with decoration particle 200.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.
Claims (9)
1. a kind of preparation process of natural-like stone devitrified glass brick, it is characterised in that: the following steps are included:
A, prepared by block material: well known Ceramic Tiles fabric being mixed and is rolled into block material；
B, slurry is wrapped up in outside: making the block material that step A is obtained wrap up in one layer of slurry outside its surface by whitewashing mode, after dry, is obtained
The block material of pulp layer must be wrapped with；The whitewashing mode are as follows: the step A block material obtained is delivered at the mouth of whereabouts, makes block
Shape material does falling motion in the sky, and the spouting plant by being located at the whereabouts mouthful lower section sprays its surface from multi-direction
Slurry after dry, obtains the block material for being wrapped with pulp layer, and spouting plant sprays the four direction all around of block material
Slurry, all around direction is the direction on horizontal plane, is whitewashed from four direction to block material, and rear air-dried or illumination is dry
It is dry to obtain the block material for being wrapped with pulp layer；
C, cloth: it is wrapped with the block material of pulp layer in cloth first in cloth material frame, carries out filler using Ceramic Tiles fabric afterwards；
D, precompressed；
E, cloth bottom material: charity Ceramic Tiles bottom material is in the top of precoat after precompressed；
F, it suppresses, obtains adobe；
G, charity clear frit after throwing base: throwing base is carried out to the step F adobe obtained, throws charity clear frit after base；
H, it is burnt into, obtains natural-like stone devitrified glass brick；
Wherein, the major diameter of the block material prepared in step A is no less than 2cm.
2. the preparation process of natural-like stone devitrified glass brick according to claim 1, it is characterised in that: make in step B
Slurry contains functional components.
3. the preparation process of natural-like stone devitrified glass brick according to claim 1, it is characterised in that: make in step B
Slurry contains foaming agent.
4. the preparation process of natural-like stone devitrified glass brick according to claim 1, it is characterised in that: step C is also wrapped
Decoration particle cloth is included, after the completion of block material cloth, carries out the cloth of decoration particle, then carry out the filler of fabric.
5. the preparation process of natural-like stone devitrified glass brick according to claim 1, it is characterised in that: prepressing procedures it
After further include secondary filler process, use Ceramic Tiles fabric to carry out secondary filler.
6. the preparation process of natural-like stone devitrified glass brick according to claim 1, it is characterised in that: the precompressed work
Pressure used in sequence is the 1/3-1/2 of pressure used in conventional suppression process.
7. the devitrified glass brick prepared using the preparation process of natural-like stone devitrified glass brick described in claim 1,
It is characterized by comprising clear frit layer, imitative natural finiss layer, precoat and initial bed, the imitative natural finiss layers to be embedded with
It encloses equipped with boundary at the edge of block material, each block material.
8. natural-like stone devitrified glass brick according to claim 7, it is characterised in that: the block material includes at least two
The block of kind different sizes or color.
9. natural-like stone devitrified glass brick according to claim 7, it is characterised in that: the imitative natural finiss layer is also interior
Embedded with decoration particle.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105058566A (en) * | 2015-06-29 | 2015-11-18 | 佛山市东鹏陶瓷有限公司 | Ceramic tile powder distribution method |
| CN105328782A (en) * | 2015-10-22 | 2016-02-17 | 广东宏陶陶瓷有限公司 | Ceramic polished brick and production method and production line of ceramic polished brick |
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| CN106242527A (en) * | 2016-08-09 | 2016-12-21 | 佛山欧神诺陶瓷股份有限公司 | A kind of high emulation entire body throws glaze marble ceramic tile and production method thereof entirely |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105058566A (en) * | 2015-06-29 | 2015-11-18 | 佛山市东鹏陶瓷有限公司 | Ceramic tile powder distribution method |
| CN105328782A (en) * | 2015-10-22 | 2016-02-17 | 广东宏陶陶瓷有限公司 | Ceramic polished brick and production method and production line of ceramic polished brick |
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