CN106856172A - The forming method of fin formula field effect transistor - Google Patents

The forming method of fin formula field effect transistor Download PDF

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CN106856172A
CN106856172A CN201510906921.9A CN201510906921A CN106856172A CN 106856172 A CN106856172 A CN 106856172A CN 201510906921 A CN201510906921 A CN 201510906921A CN 106856172 A CN106856172 A CN 106856172A
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fin
dielectric layer
oxygen
ion
layer
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CN106856172B (en
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谢欣云
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Semiconductor Manufacturing International Shanghai Corp
Semiconductor Manufacturing International Beijing Corp
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Semiconductor Manufacturing International Shanghai Corp
Semiconductor Manufacturing International Beijing Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
    • H01L29/66787Unipolar field-effect transistors with an insulated gate, i.e. MISFET with a gate at the side of the channel
    • H01L29/66795Unipolar field-effect transistors with an insulated gate, i.e. MISFET with a gate at the side of the channel with a horizontal current flow in a vertical sidewall of a semiconductor body, e.g. FinFET, MuGFET
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02225Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
    • H01L21/0226Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
    • H01L21/02263Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase
    • H01L21/02271Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
    • H01L21/0228Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition deposition by cyclic CVD, e.g. ALD, ALE, pulsed CVD
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02296Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer
    • H01L21/02318Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment
    • H01L21/02321Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment introduction of substances into an already existing insulating layer
    • H01L21/02323Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment introduction of substances into an already existing insulating layer introduction of oxygen
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/324Thermal treatment for modifying the properties of semiconductor bodies, e.g. annealing, sintering

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Insulated Gate Type Field-Effect Transistor (AREA)

Abstract

A kind of forming method of fin formula field effect transistor, including:Semiconductor substrate is provided, fin is formed with the Semiconductor substrate, the material of the fin is Ge, SiGe or III-V element;It is developed across the pseudo- grid of part fin side wall and top surface;The dielectric layer of the covering Semiconductor substrate, fin and pseudo- grid is formed, the surface of the dielectric layer flushes with the top surface of pseudo- grid;The pseudo- grid are removed, groove is formed;The high-K dielectric layer of oxygen-carrying ion is formed in the side wall and lower surface of the groove;High-K dielectric layer to the oxygen-carrying ion is annealed so that the oxonium ion in the high-K dielectric layer of oxygen-carrying ion is diffused in the fin of bottom portion of groove, and oxonium ion reacts to form boundary layer with fin material;After annealing, the metal gates of filling groove are formed in the high-K dielectric layer.The method of the present invention improves the interfacial characteristics between the high-K dielectric layer of fin formula field effect transistor and fin.

Description

The forming method of fin formula field effect transistor
Technical field
The present invention relates to field of semiconductor fabrication, more particularly to a kind of formation side of fin formula field effect transistor Method.
Background technology
Continuing to develop with semiconductor process technique of the invention, process node is gradually reduced, rear grid (gate-last) technique is widely applied, and to obtain preferable threshold voltage, improves device performance. But when the characteristic size (CD, Critical Dimension) of device further declines, even if using Grid technique afterwards, the structure of conventional metal-oxide-semiconductor field effect transistor also cannot meet the demand to device performance, Fin formula field effect transistor (Fin FET) has obtained extensive concern as the replacement of conventional device.
A kind of fin formula field effect transistor of prior art includes:Semiconductor substrate, the Semiconductor substrate On be formed with the fin of protrusion, fin after semiconductor substrate etching generally by obtaining;Separation layer, Cover a part for the surface of the Semiconductor substrate and the side wall of fin;Grid structure, across in institute State on fin, cover top and the side wall of the fin, grid structure includes gate dielectric layer and is situated between positioned at grid Gate electrode on matter layer.
The material of the gate dielectric layer is silica, and the material of gate electrode is polysilicon.As fin is imitated Answer the characteristic size of transistor also less and less, in order to reduce the parasitic capacitance of fin formula field effect transistor with And the leakage current of reduction device, device speed is improved, high-K gate dielectric layer is folded with the grid of metal gate electrode Rotating fields are introduced in fin formula field effect transistor.In order to avoid the metal material of metal gates is to crystal The influence of pipe other structures, the metal gates are generally used with the gate stack structure of high-K gate dielectric layer " grid (gate last) afterwards " technique makes.
The forming process of the metal gates of existing fin formula field effect transistor is:Semiconductor substrate, institute are provided State and be formed with Semiconductor substrate some fins;Pseudo- grid are formed on the side wall of the fin and surface;Shape Into the dielectric layer for covering the pseudo- grid, fin and semiconductor substrate surface, the surface of the dielectric layer is higher than The top surface of pseudo- grid;The dielectric layer is planarized using chemical mechanical milling tech, until exposing puppet The top surface of grid;The pseudo- grid are removed, groove is formed, the groove exposes the partial sidewall of fin And top surface;In the middle formation high-K gate dielectric layer and metal gate electrode of the groove.
In order to further improve the performance of the fin formula field effect transistor of formation, such as improve fin field effect The mobility of transistor channel region carrier, the fin that prior art is formed uses Ge, SiGe or III-V Element.
The fin formula field effect transistor performance of existing formation still has to be hoisted.
The content of the invention
The problem that the present invention is solved be how to improve the high-K dielectric layer of fin formula field effect transistor and fin it Between interface performance.
To solve the above problems, the present invention provides a kind of forming method of fin formula field effect transistor, including:
Semiconductor substrate is provided, fin is formed with the Semiconductor substrate, the material of the fin is Ge, SiGe or III-V element;It is developed across the pseudo- grid of part fin side wall and top surface;Form covering described The dielectric layer of Semiconductor substrate, fin and pseudo- grid, the surface of the dielectric layer is neat with the top surface of pseudo- grid It is flat;The pseudo- grid are removed, groove is formed;Oxygen-carrying ion is formed in the side wall and lower surface of the groove High-K dielectric layer;High-K dielectric layer to the oxygen-carrying ion is annealed so that the height of oxygen-carrying ion Oxonium ion in K dielectric layer is diffused in the fin of bottom portion of groove, and oxonium ion reacts to be formed with fin material Boundary layer;After annealing, the metal gates of filling groove are formed in the high-K dielectric layer.
Optionally, the high-K dielectric layer of the oxygen-carrying ion is formed using auto-dope depositing operation.
Optionally, the formation process of the high-K dielectric layer of the oxygen-carrying ion is the ald of auto-dope Technique.
Optionally, the material of the high-K dielectric layer is HfO2、TiO2、HfZrO、HfSiNO、Ta2O5、 ZrO2、ZrSiO2、Al2O3、SrTiO3Or BaSrTiO.
Optionally, the high-K dielectric layer material HfO2, the atom layer deposition process of auto-dope forms oxygen-containing The process of the high-K dielectric layer of ion includes:Step S21, to being passed through hafnium source gas in deposition chambers;Step Rapid S22, the first oxygen source gas are passed through to deposition chambers;Step S23, applies radio-frequency power, by hafnium source gas Body, the first oxygen source gas are dissociated into plasma;The plasma-deposited formation high K dielectrics of step S24 are thin Film layer;Step S25, after circulation carries out step S21-S24 at least 1-4 times, carries out being passed through the second oxygen source gas Body, and dissociate the second oxygen source gas, to high K dielectric film layer adulterate oxonium ion the step of;Step S26, Repeat step S21-S25, the high K dielectric film layer of some oxygen-carrying ions constitutes the K high of oxygen-carrying ion Dielectric layer.
Optionally, hafnium source gas is HfCl4, the flow of hafnium source gas is 60sccm to 500sccm, First oxygen source gas are H2O, the flow of the first oxygen source gas is 20~300sccm, and the second oxygen source gas are O2Or O3, the flow of the second oxygen source gas is 30~200sccm, and deposition chambers pressure is 0.1 support to 8 Support, deposition chambers radio-frequency power is 300 watts to 3000 watts, and deposition chambers temperature is 250~400 degrees Celsius.
Optionally, the concentration of oxonium ion is in the high-K dielectric layer of the oxygen-carrying ion 1E12atom/cm3~1E16atom/cm3, the thickness of the high-K dielectric layer of oxygen-carrying ion is 5~30 angstroms.
Optionally, 600~1200 degrees Celsius when being annealed, annealing time is 30 seconds~60 minutes, is moved back Fiery atmosphere is atmosphere of inert gases 60 minutes, and annealing atmosphere is atmosphere of inert gases, and annealing atmosphere is inertia.
Optionally, source region and drain region are also formed with the fin of the pseudo- grid both sides.
Optionally, also include:Before the anneal, lid is formed on the high-K dielectric layer surface of oxygen-carrying ion Layer.
Optionally, the cap rock is metal nitride.
Optionally, the metal nitride is TiN or TaN.
Optionally, the thickness of the cap rock is 10~50 angstroms.
Compared with prior art, technical scheme has advantages below:
The forming method of fin formula field effect transistor of the present invention, is forming the high-K dielectric layer of the oxygen-carrying ion When, auto-dope technique uniform doping oxonium ion in the high-K dielectric layer for being formed can be used, subsequently may be used Uniformly it is diffused into the fin of bottom portion of groove with the oxonium ion in the high-K dielectric layer for causing oxygen-carrying ion, Oxonium ion and fin material react to form boundary layer, in high-K dielectric layer are to be uniformly distributed due to oxonium ion , thus during annealing, oxonium ion is uniformly diffused into from high-K dielectric layer with the contact surface diverse location of fin In fin, the diffusion oxygen ion concentration of diverse location is identical on contact surface, thus oxonium ion from it is different The thickness evenness that position fin material reacts the boundary layer to be formed is higher, and by controlling high K dielectric The content of oxonium ion, can control the thickness of the boundary layer to be formed in layer, so that the method for the present invention can be with Thinner thickness and boundary layer in uniform thickness are formed, is improved interface characteristics between high-K dielectric layer and fin Energy;And when being annealed, the boundary layer of formation is located between high-K dielectric layer and fin, and K high is situated between Matter layer prevents newly formed boundary layer and air contact, so as to improve the stability of the boundary layer to be formed, Further improve the interface performance between high-K dielectric layer and fin.Further, using the original of auto-dope When sublayer depositing operation forms the high-K dielectric layer of oxygen-carrying ion, one layer of high K dielectric of oxygen-carrying ion is formed The corresponding auto-dope oxonium ion of film layer, oxonium ion is in each layer of high K dielectric film layer of oxygen-carrying ion Can be uniformly distributed, if the high K dielectric film layer of dried layer oxygen-carrying ion stacks the K high to form oxygen-carrying ion Dielectric layer, thus the high-K dielectric layer thickness evenness of oxygen-carrying ion is higher, and oxygen-carrying ion K high Oxonium ion is uniformly distributed in dielectric layer.
Further, during auto-dope atom layer deposition process, step S26 is carried out, repeats step S21-S25, The high K dielectric film layer of some oxygen-carrying ions constitutes the high-K dielectric layer of oxygen-carrying ion, carries out step S26 Purpose be mainly to formed high K dielectric film layer carry out oxonium ion doping, prevent as foreign ion Oxonium ion participates in high K dielectric film layer (HfO2) reaction so that oxonium ion is free in Hf-O keys In space, to cause to be formed the doping concentration of the oxonium ion for keeping certain in high-K dielectric layer, it is easy to follow-up Diffusion during annealing, and the step can also take the chlorine element remained in high K dielectric film layer out of.
Brief description of the drawings
Fig. 1~Fig. 5 is the structural representation of the forming process of one embodiment of the invention fin formula field effect transistor Figure.
Specific embodiment
As background technology is sayed, the fin formula field effect transistor performance of existing formation still has to be hoisted, such as The high-K gate dielectric layer of the fin formula field effect transistor that prior art is formed and the interface performance in fin interface face It is excessively poor, and in order to improve interface performance, it is necessary in the fin before high-K gate dielectric layer is formed Surface forms boundary layer.
Research finds that existing boundary layer is typically formed by oxidation technology or deposition, the material of boundary layer It is GeO2But, the GeO that prior art is formed2Boundary layer is highly unstable, is very soluble in water, Particularly expose and easily reacted with the steam in air when in atmosphere;And due to the structure of fin Compare especially, forming the more difficult control of interfacial layer thickness, the uniformity of thickness also is difficult to ensure, and very Hardly possible forms the GeO of lower thickness2Boundary layer.
Therefore, the invention provides a kind of forming method of fin formula field effect transistor, being formed, this is oxygen-containing During the high-K dielectric layer of ion, can uniformly be mixed in the high-K dielectric layer for being formed using auto-dope technique Miscellaneous oxonium ion, can subsequently cause that the oxonium ion in the high-K dielectric layer of oxygen-carrying ion is uniformly diffused into recessed In the fin of trench bottom, oxonium ion reacts to form boundary layer with fin material, because oxonium ion is situated between in K high Equally distributed in matter layer, thus during annealing, oxonium ion from the contact surface of high-K dielectric layer and fin not Uniformly it is diffused into fin with position, the diffusion oxygen ion concentration of diverse location is identical on contact surface, Thus oxonium ion is higher with the thickness evenness that diverse location fin material reacts the boundary layer to be formed, and By controlling the content of oxonium ion in high-K dielectric layer, the thickness of the boundary layer to be formed can be controlled, so that The method of the present invention can form thinner thickness and boundary layer in uniform thickness;And when being annealed, The boundary layer of formation is located between high-K dielectric layer and fin, and high-K dielectric layer prevents newly formed boundary layer With air contact, so as to improve the stability of the boundary layer to be formed.
It is understandable to enable the above objects, features and advantages of the present invention to become apparent, below in conjunction with the accompanying drawings Specific embodiment of the invention is described in detail.When the embodiment of the present invention is described in detail, for purposes of illustration only, Schematic diagram can disobey general ratio and make partial enlargement, and the schematic diagram is example, and it should not herein Limit the scope of the invention.Additionally, the three of length, width and depth should be included in actual fabrication Dimension space size.
The structural representation of the forming process of Fig. 1~Fig. 5 one embodiment of the invention fin formula field effect transistors.
With reference to Fig. 1, there is provided Semiconductor substrate 200, fin 201 is formed with the Semiconductor substrate 200, The material of the fin is Ge, SiGe or III-V element;It is developed across the side wall of part fin 201 and top The pseudo- grid 204 on portion surface;Form the dielectric layer 203 of the covering Semiconductor substrate, fin and pseudo- grid, institute The surface for stating dielectric layer 203 flushes with the top surface of pseudo- grid 204.
The Semiconductor substrate 200 can be silicon or silicon-on-insulator (SOI), the Semiconductor substrate 200 can also be germanium, germanium silicon, GaAs or germanium on insulator or other suitable materials, in this implementation The material of the Semiconductor substrate 200 is silicon.
The surface of the Semiconductor substrate 200 is formed with the fin 201 of some projections, and the material of the fin is Ge, SiGe or III-V element, to improve the fin formula field effect transistor channel region carrier being subsequently formed Mobility, in one embodiment, when the material of Semiconductor substrate 200 is Ge, SiGe or III-V element When, the fin 201 of material identical with Semiconductor substrate by etch semiconductor substrates, can be formed.At this In the other embodiment of invention, the fin 201 is formed also by epitaxy technique.In the fin 201 Can be different doped with different types of foreign ion according to the type of the fin formula field effect transistor for being formed, In the present embodiment, when fin formula field effect transistor to be formed is p-type fin formula field effect transistor, fin Can be with doped N-type foreign ion in portion 201;When fin formula field effect transistor to be formed is N-type fin During field-effect transistor, can be with doped p-type foreign ion in fin 201.Fin described in the present embodiment Material be Ge.
The material of the pseudo- grid 204 is polysilicon, amorphous carbon.The pseudo- grid 204 are subsequently removed to be formed Groove, forms metal gates in a groove.
In one embodiment, the forming process of the pseudo- grid 204 is:Form the covering Semiconductor substrate 200 and the pseudo- gate material layer of fin 201, the top surface of the surface higher than fin 201 of pseudo- gate material layer; Planarize the surface of the pseudo- gate material layer;The part surface of pseudo- gate material layer after planarization is formed and covered Film layer;Pseudo- gate material layer after being planarized described in the mask layer as mask etching, is developed across fin Partial sidewall and top surface pseudo- grid 204.
In one embodiment, separation layer 202, the separation layer are also formed with the Semiconductor substrate 200 Less than the top surface of fin 201, the separation layer 202 is for the adjacent fin of electric isolation on 202 surface Portion 201 and adjacent grid structure, the material of the separation layer 202 is silica, silicon nitride or nitrogen oxygen SiClx, the material of separation layer 202 described in the present embodiment is silica.It is specific that separation layer 202 is formed Process is:It is initially formed the spacer material layer of the covering Semiconductor substrate 200 and fin 201;Then The spacer material layer is planarized using chemical mechanical milling tech, the top surface with fin 201 is to stop Only layer;Then it is etched back to remove the part spacer material layer, forms separation layer 202, the separation layer Top surface of 202 surface less than fin 201.
In one embodiment, it is also formed with side wall 205 in the both sides sidewall surfaces of the pseudo- grid 204.It is described Side wall 205 can be single or multiple lift (>=2 layers) stacked structure.The material of the side wall 205 can be oxygen SiClx, silicon nitride or silicon oxynitride.
After side wall 205 is formed, can also distinguish in the fin 201 of pseudo- grid 204 and the both sides of side wall 205 Form source region and drain region 206.
In the present embodiment, the source region and drain region 206 are stress source-drain area, the shape of the stress source-drain area It is into process:With the fin that the pseudo- grid 204 and side wall 205 are mask etching puppet grid 204 both sides, shape Into etching groove;Stress material layer is filled in etching groove, stress source-drain area is formed.
In one embodiment, the etching groove can be the etching groove of sigma shapes, be filled in etching groove Stress material is SiGe.In another embodiment, the etching groove can be rectangular channel, be filled out in etching groove The stress material for filling is carborundum.
In other embodiments of the invention, the source region and drain region 206 can be by ion implantation technologies Formed, its forming process is:With the pseudo- grid 204 and side wall 205 as mask, using ion implanting work Skill to pseudo- grid 204 and the fin impurity ion of the both sides of side wall 205, in pseudo- grid 204 and side wall 205 Source region and drain region 206 are formed in the fin 201 of both sides.
The foreign ion of the ion implanting injection is p type impurity ion or N-type impurity ion, the P Type foreign ion is one or more in boron ion, gallium ion or indium ion;The N-type impurity ion It is one or more in phosphonium ion, arsenic ion or antimony ion.
The material of the dielectric layer 203 is silica, silicon nitride or low-K dielectric material.
With reference to Fig. 2, the pseudo- grid 204 (with reference to figure) are removed, form groove 211;In the groove 211 Side wall and lower surface formed oxygen-carrying ion high-K dielectric layer 210.
The oxygen that the high-K dielectric layer 210 of the oxygen-carrying ion spreads for the follow-up fin to the bottom of groove 211 Ion provides oxygen source.The high-K dielectric layer 210 of the oxygen-carrying ion that this implementation is formed is film layer, using heavy When product technique forms the high-K dielectric layer 210 of oxygen-carrying ion, can be using auto-dope technique in the height for being formed Uniform doping oxonium ion in K dielectric layer, in can subsequently causing the high-K dielectric layer 210 of oxygen-carrying ion Oxonium ion be uniformly diffused into the fin 201 of the bottom of groove 211, and react to be formed with fin material Boundary layer, forms boundary layer, because oxonium ion is in high-K dielectric layer compared to oxidation technology or depositing operation It is equally distributed in 210, thus follow-up when being annealed, oxonium ion is from high-K dielectric layer 210 and fin The contact surface diverse location in portion 201 is uniformly diffused into fin 201, the diffusion of diverse location on contact surface Oxygen ion concentration is identical, thus oxonium ion reacts the boundary layer to be formed with diverse location fin material Thickness evenness is higher, and by controlling the content of oxonium ion in high-K dielectric layer, can control to be formed Boundary layer thickness so that the method for the present invention can form thinner thickness and boundary layer in uniform thickness; And in follow-up annealing, the boundary layer of formation is located between high-K dielectric layer 210 and fin 201, High-K dielectric layer 210 prevents newly formed boundary layer and air contact, so as to improve the boundary layer to be formed Stability.
The high-K dielectric layer 210 of the oxygen-carrying ion is formed using auto-dope depositing operation.The K high is situated between The material of matter layer 210 is HfO2、TiO2、HfZrO、HfSiNO、Ta2O5、ZrO2、ZrSiO2、Al2O3、 SrTiO3Or BaSrTiO.In the present embodiment, the material of the high-K dielectric layer 210 is HfO2
In the present embodiment, the formation process of the high-K dielectric layer 210 of the oxygen-carrying ion is the original of auto-dope Sublayer depositing operation, the atom layer deposition process of auto-dope forms the process of the high-K dielectric layer of oxygen-carrying ion Including (to form the HfO of oxygen-carrying ion2As a example by high-K dielectric layer 210):Step S21, to deposit cavity Hafnium source gas is passed through in room;Step S22, the first oxygen source gas are passed through to deposition chambers;Step S23, applies Plus radio-frequency power, hafnium source gas, the first oxygen source gas are dissociated into plasma;Step S24 plasmas Body deposits to form high K dielectric film layer;Step S25, after circulation carries out step S21-S24 at least 1-4 times, Be passed through the second oxygen source gas, and second oxygen source gas that dissociate, to high K dielectric film layer doping oxygen from The step of son;Step S26, repeats step S21-S25, the high K dielectric film of some oxygen-carrying ions Layer constitutes the high-K dielectric layer of oxygen-carrying ion.In the above method, the purpose for carrying out step S26 is mainly right Forming high K dielectric film layer carries out oxonium ion doping, prevents from participating in K high as the oxonium ion of foreign ion Dielectric thin film layer (HfO2) reaction so that oxonium ion is free in the space of Hf-O keys, is easy to follow-up Diffusion during annealing, and the step can also take the chlorine element remained in high K dielectric film layer out of.
It should be noted that when the high-K dielectric layer of other materials is formed, auto-dope ald work The process of skill and formation HfO2High-K dielectric layer process is similar to, such as form Al2O3It is, in said process Hafnium source gas replace with aluminum source gas accordingly, other step all sames.In brief, can be by K high Other elements in dielectric layer material outside oxygen element are defined as the first element, carry out auto-dope atomic layer deposition During product technique, above-mentioned hafnium source gas is replaced with into the source gas with the first element, such as high K dielectric Layer material is Al2O3When, the first element be aluminium element, by above-mentioned hafnium source gas replace with aluminium unit The source gas of element;For another example, high-K dielectric layer material is TiO2, the first element is titanium elements, will be above-mentioned Hafnium source gas replace with the source gas with titanium elements;Such as, high-K dielectric layer material is HfZrO, First element is hafnium element and zr element, and above-mentioned hafnium source gas is replaced with hafnium element and zr element Source gas.Detailed process includes:Step S21, to being passed through the source gas with the first element in deposition chambers Body;Step S22, the first oxygen source gas are passed through to deposition chambers;Step S23, applies radio-frequency power, will Source gas, the first oxygen source gas with the first element are dissociated into plasma;Step S24 plasmas Deposition forms high K dielectric film layer;Step S25, after circulation carries out step S21-S24 at least 1-4 times, Be passed through the second oxygen source gas, and second oxygen source gas that dissociate, to high K dielectric film layer doping oxygen from The step of son;Step S26, repeats step S21-S25, the high K dielectric film of some oxygen-carrying ions Layer constitutes the high-K dielectric layer of oxygen-carrying ion.
In one embodiment, the atom layer deposition process of the auto-dope forms oxygen containing HfO2High K dielectric During layer 210, hafnium source gas is HfCl4, the flow of hafnium source gas is 60sccm to 500sccm, First oxygen source gas are H2O, the flow of the first oxygen source gas is 20~300sccm, and the second oxygen source gas are O2Or O3, the flow of the second oxygen source gas is 30~200sccm, and deposition chambers pressure is 0.1 support to 8 Support, deposition chambers radio-frequency power is 300 watts to 3000 watts, and deposition chambers temperature is 250~400 degrees Celsius, Raising forms the uniformity of the thickness evenness of high-K dielectric layer 210 and the oxonium ion distribution of oxygen-carrying ion.
It should be noted that when forming the high-K dielectric layer 210 of the oxygen-carrying ion of other materials, technique ginseng Number and the HfO for forming oxygen-carrying ion2The technological parameter of high-K dielectric layer 210 is similar to, only need to be by said process In hafnium source gas replace with the source gas with the first element.Specially:It is described that there is first element The flow of source gas is 60sccm to 500sccm, and the first oxygen source gas are H2O, the first oxygen source gas Flow is 20~300sccm, and the second oxygen source gas are O2Or O3, the flow of the second oxygen source gas is 30~200 Sccm, deposition chambers pressure is 0.1 support to 8 supports, and deposition chambers radio-frequency power is 300 watts to 3000 watts, Deposition chambers temperature is 250~400 degrees Celsius.
When forming the high-K dielectric layer 210 of oxygen-carrying ion using the atom layer deposition process of auto-dope, formed The corresponding auto-dope oxonium ion of high K dielectric film layer of one layer of oxygen-carrying ion, oxonium ion is oxygen-containing in each layer It is uniformly distributed in the high K dielectric film layer of ion, and oxonium ion is in free in high K dielectric film layer State, if the high K dielectric film layer of dried layer oxygen-carrying ion stacks the high-K dielectric layer 210 to form oxygen-carrying ion, Thus oxygen-carrying ion the thickness evenness of high-K dielectric layer 210 it is higher, and oxygen-carrying ion high K dielectric Oxonium ion is uniformly distributed in layer 210 so that the oxygen of diverse location in the high-K dielectric layer 210 of oxygen-carrying ion Ion concentration distribution is uniform, when thickness is annealed so that oxygen in the high-K dielectric layer 210 of oxygen-carrying ion from Son can be diffused to uniformly in the fin 201 of bottom portion of groove.
The thickness of high-K dielectric layer 210 of the oxygen-carrying ion that the above method is formed is 5~30 angstroms, and research finds high The thickness of boundary layer of the content of K dielectric layer 210 on being subsequently formed has directly influence, implements one In example, the concentration of oxonium ion is in the high-K dielectric layer 210 of oxygen-carrying ion 1E12atom/cm3~1E16atom/cm3
With reference to Fig. 3, cap rock 207 is formed on the surface of high-K dielectric layer 210 of the oxygen-carrying ion.
The material of the cap rock 207 is metal nitride.In one embodiment, the metal nitride It is TiN or TaN, the one side of the cap rock 207 can be as a part for the metal gates being subsequently formed; Another convenience, when being annealed, the TiN can also prevent in high-K dielectric layer 210 oxonium ion to The direction diffusion on the surface of high-K dielectric layer 210.
The thickness of the cap rock 207 is 10~50 angstroms
In other examples, it is also possible to do not form cap rock 207, it is situated between in the K high for forming oxygen-carrying ion Follow-up annealing steps are directly carried out after matter layer 210.
With reference to Fig. 4, the high-K dielectric layer 210 to the oxygen-carrying ion is annealed so that oxygen-carrying ion High-K dielectric layer 210 in oxonium ion diffuse to the fin 201 of bottom portion of groove, and with fin material Reaction forms boundary layer 209.
When being annealed, the oxonium ion in the high-K dielectric layer 210 of oxygen-carrying ion can spread and carry out groove In the fin 201 of bottom, and react to form boundary layer 209 with fin material, due to the height of oxygen-carrying ion The oxonium ion of K dielectric layer 210 is to be uniformly distributed, thus the oxygen in the high-K dielectric layer 210 of oxygen-carrying ion Ion is uniformly diffused into the fin of the bottom of groove 211 from each position, and is reacted with fin material, The uniformity that boundary layer 209 is thus formed between high-K dielectric layer 210 and fin 201 is higher.
In one embodiment, the temperature of the annealing process is 600~1200 degrees Celsius, can be taken the photograph for 600 Family name's degree, 700 degrees Celsius, 800 degrees Celsius, 900 degrees Celsius, 1000 degrees Celsius, 1100 degrees Celsius, 1200 Degree Celsius, annealing time is 30 seconds~60 minutes, and annealing atmosphere is atmosphere of inert gases, can be 30 Second, 1 minute, 5 minutes, 10 minutes, 20 minutes, 30 minutes, 40 minutes, 50 minutes, 55 points Clock, 60 minutes, annealing atmosphere be atmosphere of inert gases, with cause oxygen-carrying ion high-K dielectric layer 210 Middle oxonium ion uniformly diffuses to the fin of bottom portion of groove from the contact surface of high-K dielectric layer 210 and fin 201 In portion, and reacted with fin material, form boundary layer in uniform thickness;And cause the K high of oxygen-carrying ion The oxonium ion of dielectric layer 210 is wholly or largely diffused into fin 201, in reduction high-K dielectric layer 210 The residual of oxonium ion so that the property retention of high-K dielectric layer 210 is constant.
Oxonium ion in the high-K dielectric layer 210 of oxygen-carrying ion is diffused into after fin 201, remaining height K dielectric layer 210 is still as the gate dielectric layer of metal gates.
In the present embodiment, the material of the fin 201 is Ge, and the material of the corresponding boundary layer for being formed is GeO2, in other embodiments, when the fin 201 is other semi-conducting materials, the boundary layer of formation Material be corresponding semi-conducting material oxide.
With reference to Fig. 5, after annealing, the metal gates 208 of filling groove are formed on the cap rock 207.
The material of the metal gates 208 is W, Al or Cu.
Although present disclosure is as above, the present invention is not limited to this.Any those skilled in the art, Without departing from the spirit and scope of the present invention, can make various changes or modifications, therefore guarantor of the invention Shield scope should be defined by claim limited range.

Claims (13)

1. a kind of forming method of fin formula field effect transistor, it is characterised in that including:
Semiconductor substrate is provided, fin is formed with the Semiconductor substrate, the material of the fin is Ge, SiGe or III-V element;
It is developed across the pseudo- grid of part fin side wall and top surface;
Form the dielectric layer of the covering Semiconductor substrate, fin and pseudo- grid, surface and the puppet of the dielectric layer The top surface of grid is flushed;
The pseudo- grid are removed, groove is formed;
The high-K dielectric layer of oxygen-carrying ion is formed in the side wall and lower surface of the groove;
High-K dielectric layer to the oxygen-carrying ion is annealed so that in the high-K dielectric layer of oxygen-carrying ion Oxonium ion is diffused in the fin of bottom portion of groove, and oxonium ion reacts to form boundary layer with fin material;
After annealing, the metal gates of filling groove are formed in the high-K dielectric layer.
2. the forming method of fin formula field effect transistor as claimed in claim 1, it is characterised in that using from Doping depositing operation forms the high-K dielectric layer of the oxygen-carrying ion.
3. the forming method of fin formula field effect transistor as claimed in claim 2, it is characterised in that described to contain The formation process of the high-K dielectric layer of oxonium ion is the atom layer deposition process of auto-dope.
4. the forming method of fin formula field effect transistor as claimed in claim 3, it is characterised in that the height The material of K dielectric layer is HfO2、TiO2、HfZrO、HfSiNO、Ta2O5、ZrO2、ZrSiO2、 Al2O3、SrTiO3Or BaSrTiO.
5. the forming method of fin formula field effect transistor as claimed in claim 3, it is characterised in that the height K dielectric layer material HfO2, the high-K dielectric layer of the atom layer deposition process formation oxygen-carrying ion of auto-dope Process include:Step S21, to being passed through hafnium source gas in deposition chambers;Step S22, to deposit cavity Room is passed through the first oxygen source gas;Step S23, applies radio-frequency power, by hafnium source gas, the first oxygen source Gas is dissociated into plasma;Step S24 is plasma-deposited to form high K dielectric film layer;Step S25, after circulation carries out step S21-S24 at least 1-4 times, carries out being passed through the second oxygen source gas, and solve From the second oxygen source gas, to high K dielectric film layer adulterate oxonium ion the step of;Step S26, repeats Step S21-S25 is carried out, the high K dielectric film layer of some oxygen-carrying ions constitutes the K high of oxygen-carrying ion Dielectric layer.
6. the forming method of fin formula field effect transistor as claimed in claim 5, it is characterised in that the hafnium Source gas is HfCl4, the flow of hafnium source gas is 60sccm to 500sccm, and the first oxygen source gas are H2O, the flow of the first oxygen source gas is 20~300sccm, and the second oxygen source gas are O2Or O3, the The flow of two oxygen source gas is 30~200sccm, and deposition chambers pressure is 0.1 support to 8 supports, deposit cavity Room radio-frequency power is 300 watts to 3000 watts, and deposition chambers temperature is 250~400 degrees Celsius.
7. the forming method of fin formula field effect transistor as claimed in claim 1, it is characterised in that described to contain The concentration of oxonium ion is 1E12atom/cm in the high-K dielectric layer of oxonium ion3~1E16atom/cm3, contain The thickness of the high-K dielectric layer of oxonium ion is 5~30 angstroms.
8. the forming method of fin formula field effect transistor as claimed in claim 1, it is characterised in that moved back 600~1200 degrees Celsius when fiery, annealing time is 30 seconds~60 minutes, and annealing atmosphere is indifferent gas Body atmosphere 60 minutes, annealing atmosphere is atmosphere of inert gases, and annealing atmosphere is inertia.
9. the forming method of fin formula field effect transistor as claimed in claim 1, it is characterised in that the puppet Source region and drain region are also formed with the fin of grid both sides.
10. the forming method of fin formula field effect transistor as claimed in claim 1, it is characterised in that also include: Before the anneal, cap rock is formed on the high-K dielectric layer surface of oxygen-carrying ion.
The forming method of 11. fin formula field effect transistors as claimed in claim 10, it is characterised in that the lid Layer is metal nitride.
The forming method of 12. fin formula field effect transistors as claimed in claim 11, it is characterised in that the gold Category nitride is TiN or TaN.
The forming method of 13. fin formula field effect transistors as claimed in claim 11, it is characterised in that the lid The thickness of layer is 10~50 angstroms.
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CN103378156A (en) * 2012-04-26 2013-10-30 台湾积体电路制造股份有限公司 Multi-gate devices with replaced-channels and methods for forming the same
CN104103509A (en) * 2013-04-10 2014-10-15 中芯国际集成电路制造(上海)有限公司 Formation method of interfacial layer and formation method of metal gate transistor
CN104835743A (en) * 2014-02-10 2015-08-12 台湾积体电路制造股份有限公司 Semiconductor device and method for manufacturing semiconductor device

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CN103378156A (en) * 2012-04-26 2013-10-30 台湾积体电路制造股份有限公司 Multi-gate devices with replaced-channels and methods for forming the same
CN104103509A (en) * 2013-04-10 2014-10-15 中芯国际集成电路制造(上海)有限公司 Formation method of interfacial layer and formation method of metal gate transistor
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