CN106855537A - 一种轧辊旋转台 - Google Patents
一种轧辊旋转台 Download PDFInfo
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- CN106855537A CN106855537A CN201611256446.6A CN201611256446A CN106855537A CN 106855537 A CN106855537 A CN 106855537A CN 201611256446 A CN201611256446 A CN 201611256446A CN 106855537 A CN106855537 A CN 106855537A
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- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000006073 displacement reaction Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 3
- 238000011017 operating method Methods 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
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- 239000007787 solid Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
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- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/83—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields
- G01N27/84—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields by applying magnetic powder or magnetic ink
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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Abstract
本发明公开了一种轧辊旋转台,包括固定台架和移动台架,固定台架上设有一对主动轮,移动台架上设有一对从动轮,所述移动台架设于固定台架的一侧,固定台架的另一侧设有驱动电机、控制系统和减速装置,控制系统控制驱动电机的转速及转动方向,驱动电机驱动减速装置,减速装置直接控制主动轮;所述移动台架与链条链接,链条固定于固定台架底部的底座导轨上,且链条由链轮控制传动,当链条传动时带动移动台架的水平位移。本发明改变传统的操作方法,完全与加工机床相脱离,不影响生产,同时操作简单、方便,加工制作成本低,经济价值高。
Description
技术领域
本发明属于钢铁锻造领域,具体涉及一种轧辊旋转台。
背景技术
轧辊是轧机的重要部件,其性能直接影响轧机的轧制生产效率和产品质量。所有需对每支轧辊进行超声波、磁粉探伤,轧辊在探伤过程中旋转是必不可少的,然而传统的方法主要是:
1、在加工机床上旋转轧辊,其方法虽然可行,但是耽误机床生产,影响产量,效率低下;
2、使用行车起吊轧辊,操作人员根据轧辊的方位进行局部易于操作的部分进行探伤,然后再上机床旋转轧辊,进行另一部份区域探伤,其方法操作繁琐,同时也影响机床生产,效率低下。
发明内容
发明目的:本发明的目的在于针对现有技术的不足,提供一种轧辊旋转台。
技术方案:为了达到上述目的,本发明具体是这样来完成的:一种轧辊旋转台,包括固定台架和移动台架,固定台架上设有一对主动轮,移动台架上设有一对从动轮,所述移动台架设于固定台架的一侧,固定台架的另一侧设有驱动电机、控制系统和减速装置,控制系统控制驱动电机的转速及转动方向,驱动电机驱动减速装置,减速装置直接控制主动轮;所述移动台架与链条链接,链条固定于固定台架底部的底座导轨上,且链条由链轮控制传动,当链条传动时带动移动台架的水平位移。
其中,所述固定台架和移动台架均为U型,主动轮、从动轮分别固定于固定台架、移动台架的两侧顶部。
有益效果:本发明与传统技术相比, 具有以下优点:
1、改变传统的操作方法,完全与加工机床相脱离,不影响生产,同时操作简单、方便,加工制作成本低,经济价值高;
2、主动轮(从动轮)之间的圆弧接触面,使得本新型能够适应于不同的辊身直径;
3、移动台架的纵向移动能够满足不同辊身长度,而且移动操作简便,可靠;
4、电机输出转速、转向可调节,便于操作人员操作,提高了检测效率。
附图说明
图1为本发明结构示意图;
图2为移动台架的结构示意图。
具体实施方式
如图1所示的一种轧辊旋转台,包括固定台架1和移动台架2,固定台架1上设有一对主动轮3,移动台架2上设有一对从动轮4,所述移动台架2设于固定台架1的一侧,固定台架1的另一侧设有驱动电机5、控制系统6和减速装置7,控制系统6控制驱动电机5的转速及转动方向,驱动电机5驱动减速装置7,减速装置7直接控制主动轮3;所述移动台架2与链条8链接,链条8固定于固定台架1底部的底座导轨9上,且链条8由链轮10控制传动,当链条8传动时带动移动台架2的水平位移;其中,所述固定台架1和移动台架2均为U型,主动轮3、从动轮4分别固定于固定台架1、移动台架2的两侧顶部。
本发明具体工作时:根据待检测轧辊的长度,调节链轮,通过链轮的转动控制链条的传动带动移动台架平移,当移动台架至指定位置时停止调节链轮,将轧辊用行车吊至固定台架和移动台架上,此时,一对主动轮、一对从动轮形成支撑面,支撑起轧辊,然后根据检测速度通过控制系统调节主动轮的转向及转速。
Claims (2)
1.一种轧辊旋转台,其特征在于,包括固定台架(1)和移动台架(2),固定台架(1)上设有一对主动轮(3),移动台架(2)上设有一对从动轮(4),所述移动台架(2)设于固定台架(1)的一侧,固定台架(1)的另一侧设有驱动电机(5)、控制系统(6)和减速装置(7),控制系统(6)控制驱动电机(5)的转速及转动方向,驱动电机(5)驱动减速装置(7),减速装置(7)直接控制主动轮(3);所述移动台架(2)与链条(8)链接,链条(8)固定于固定台架(1)底部的底座导轨(9)上,且链条(8)由链轮(10)控制传动,当链条(8)传动时带动移动台架(2)的水平位移。
2.根据权利要求1所述的轧辊旋转台,其特征在于,所述固定台架(1)和移动台架(2)均为U型,主动轮(3)、从动轮(4)分别固定于固定台架(1)、移动台架(2)的两侧顶部。
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Citations (7)
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---|---|---|---|---|
JP3022763U (ja) * | 1995-09-19 | 1996-04-02 | 財団法人工業技術研究院 | コンベア移載装置 |
JPH0914416A (ja) * | 1995-06-28 | 1997-01-14 | Suzuki Motor Corp | 無段変速機の変速制御装置 |
US20060032322A1 (en) * | 2004-08-11 | 2006-02-16 | Tai-Her Yang | Bidirectional coupling device with variable transmission characteristics |
CN201900417U (zh) * | 2010-11-08 | 2011-07-20 | 齐齐哈尔红旭达科技有限公司 | 一体化小直径焊接滚轮架 |
CN102147392A (zh) * | 2010-02-05 | 2011-08-10 | 射阳县智能探伤设备有限公司 | 无损检测被测工件链式多工位自动翻转输送装置 |
CN104889663A (zh) * | 2015-06-17 | 2015-09-09 | 河北新兴铸管有限公司 | 自锚管焊接装置 |
CN204882459U (zh) * | 2015-09-11 | 2015-12-16 | 山东省特种设备检验研究院泰安分院 | 钢瓶探伤用工装 |
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2016
- 2016-12-30 CN CN201611256446.6A patent/CN106855537A/zh active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0914416A (ja) * | 1995-06-28 | 1997-01-14 | Suzuki Motor Corp | 無段変速機の変速制御装置 |
JP3022763U (ja) * | 1995-09-19 | 1996-04-02 | 財団法人工業技術研究院 | コンベア移載装置 |
US20060032322A1 (en) * | 2004-08-11 | 2006-02-16 | Tai-Her Yang | Bidirectional coupling device with variable transmission characteristics |
CN102147392A (zh) * | 2010-02-05 | 2011-08-10 | 射阳县智能探伤设备有限公司 | 无损检测被测工件链式多工位自动翻转输送装置 |
CN201900417U (zh) * | 2010-11-08 | 2011-07-20 | 齐齐哈尔红旭达科技有限公司 | 一体化小直径焊接滚轮架 |
CN104889663A (zh) * | 2015-06-17 | 2015-09-09 | 河北新兴铸管有限公司 | 自锚管焊接装置 |
CN204882459U (zh) * | 2015-09-11 | 2015-12-16 | 山东省特种设备检验研究院泰安分院 | 钢瓶探伤用工装 |
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Application publication date: 20170616 |