CN106840563A - For studying device of the vibration on machine tool chief axis accurate measurement influence - Google Patents
For studying device of the vibration on machine tool chief axis accurate measurement influence Download PDFInfo
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- CN106840563A CN106840563A CN201710060636.9A CN201710060636A CN106840563A CN 106840563 A CN106840563 A CN 106840563A CN 201710060636 A CN201710060636 A CN 201710060636A CN 106840563 A CN106840563 A CN 106840563A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
- G01M7/02—Vibration-testing by means of a shake table
Abstract
The present invention relates to a kind of for studying device of the vibration on machine tool chief axis accurate measurement influence, bed plate, vibration insulation and testing stand are sequentially overlapped, bed plate is connected positioning with testing stand according to principle of six-point fixing by some upper clutch detent mechanism that is located on bed plate, lower clutch detent mechanism, horizontal clutch detent mechanism, and contacted by the on-of pin in above-mentioned three kinds of clutch detent mechanisms, the actual situation between clutch knob clutch bed plate and testing stand, with the resonance of clutch sensor and platen whether.The simple adjustment whether device of the present invention is locked by clutch knob, can both be tested and understand the real displacement situation that machine tool chief axis are turned round in space, and the relative displacement for understanding cutter opposite piece can be tested again;And by changing different clamp of sensor and the corresponding sensor of configuration, the present invention can also be met needed for the test of the Rotary Precision of Spindle of Machine Tools such as two-point method, line-of-sight course, four-point method, also can measure evaluation to the deviation from circular from of axle, deviation from cylindrical form etc..
Description
Technical field
The present invention relates to a kind of lathe precise testing device, a kind of dress of machine tool chief axis vibration displacement measurement is related generally to
Put, more particularly, to a kind of for analyzing device of the vibration noise on the measurement influence of machine tool chief axis vibration displacement.
Background technology
During machine tooling machine components, abrasion and longevity of the vibration that main shaft is produced to processing precision of products and cutter
Life has considerable influence.The machine components of machining high-precision, rotating accuracy, circularity precision to machine tool chief axis, cylindricity precision
Deng there is requirement very high.Spindle rotation error, deviation from circular from, deviation from cylindrical form etc. are to weigh machining center and machine tool accuracy
Important indicator, generally test assessment can be carried out to it using two dimensional method, line-of-sight course etc..By measurement, it will be appreciated that lathe master
The working condition of axle, analytical error Producing reason;On the other hand, very big vibration can be produced during main axis, is accurately
Collect the vibration displacement signal of main shaft, it is necessary to take certain vibration isolation measure to ensure that it is authentic and valid that displacement transducer is collected
Data, and then convenient treatment and analyze data.Existing main measurement and vibration isolating method are as follows:
Two-point method:Accurate measurement to spindle vibration displacement is, it is necessary at least two sensors are mutually perpendicular in main axis cross section
Both direction gathered data simultaneously, but the error separate that simple vertical two-point method cannot install sensor is out, from
And influence the accuracy of measurement result;
Line-of-sight course:Three sensors gathered data simultaneously is needed, three sensors will be located in same main shaft section, and are intersected at
The geometric center of main shaft.Line-of-sight course requirement test device need to have machining accuracy higher, while the clamping, debugging to sensor will
Ask higher.But line-of-sight course can produce serious harmonics restraint, so as to influence the accuracy of experiment;
The advantage of four-point method or other multipoint methods is to carry out error separate, energy using the sensor gathered data of four or more
Enough reduce harmonics restraint.But it is more complicated that this also makes that data processing becomes, while the installation that brings of multiple sensor is to the heart, accurate
Angle arrangement, the difference problem between sensor performance can equally reduce the precision of error separate result;
Active Vibration Isolation:It is in itself the equipment of vibration source for machine, in order to reduce their influences to miscellaneous equipment around, will
They and ground(Or supporting)Keep apart.This to be isolated vibration source, the vibration of vibration source by passing again after vibration damping
Vibration isolation be referred to as active vibration isolation;
Passive vibration isolation technology:Equipment for needing vibration isolation, in order to reduce influence of the surrounding vibration source to it, it is necessary to by it with it is whole
Ground(Or supporting)Keep apart.It is this to be isolated equipment, flexible member, damping element are added between vibration source and system
Even inertance element etc., prevents vibration source to be around transmitted to the vibration isolation referred to as passive vibration isolation of equipment.
To sum up, when measuring spindle vibration displacement, the vibration of sensor installation accuracy and isolation vibration source is most important.
However, existing spindle rotation accuracy measurement experiment device, such as " for the mixing of spindle rotation accuracy measurement experiment
Multi-method test device "(CN105033759A), although radial displacement adopts when can be used for various experiment purpose main shaft gyrations
Collection experiment, and the positioning precision of sensor is ensure that, but not in view of bed body during main axis because of power source and transmission
The influence that vibration caused by unstable is tested spindle rotation accuracy, therefore cannot contrast and whether vibrate to machine tool chief axis revolution essence
Spend the influence of test.Although, existing vibration-isolating platform, such as " passive vibration isolation platform "(CN204083050U)Also the work of vibration isolation can be played
With, but cannot be used directly for the test of Rotary Precision of Spindle of Machine Tools:One because its structure is installed, adjusts inconvenience, it is impossible to adapted to
Precision measurement;Two because existing vibration-isolating platform can not ensure test sensing station it is constant under conditions of to vibration carry out every
From.It is the vibration displacement of accurate measurement main shaft, not only ensures the installation accuracy of sensor, more isolates the vibration of vibration source.
Research shows, during machine tooling part, main shaft vibration displacement produced when working is influence processing
The major disturbances source of quality and precision, therefore find a kind of reliability and easily clamp of sensor vibration-isolating platform, accurately measurement
The actual vibration displacement for going out main shaft has important practical significance.It is measurement spindle vibration that the Main Function of apparatus of the present invention is exactly
Displacement provides good vibration isolation experimental situation.
The content of the invention
To solve the above problems, the present invention proposes that a kind of processing request is relatively low, and adjustment is simply and easily used to study
Vibrate the device on machine tool chief axis accurate measurement influence.
To achieve the above object, the technical scheme is that:One kind is for studying vibration to machine tool chief axis accurate measurement
The device of influence, including bed plate, vibration insulation, testing stand, upper clutch detent mechanism, lower clutch detent mechanism, horizontal clutch
Detent mechanism, positioning boss;The testing stand is overlayed on bed plate by vibration insulation, the testing stand upper face center
Positioning boss is fixedly connected with, positioning boss is used to be close to place clamp of sensor, and several biographies are fixed with clamp of sensor
Sensor;Some upper clutch detent mechanisms, lower clutch detent mechanism and horizontal clutch positioning have been fixedly connected with the bed plate
The on-of pin dissociated in mechanism, and upper clutch detent mechanism, lower clutch detent mechanism and horizontal clutch detent mechanism is located at respectively
Plane, lower plane and surrounding side on testing stand, for being contacted with testing stand and being positioned;Depress above-mentioned three kinds of clutches positioning
After the positioning handle of mechanism, on-of pin is touched by spring with testing stand virtual connection, realizes positioning, and is determined by adjusting three kinds of clutches
The locking degree of the clutch knob in the mechanism of position, carrys out clutch bed plate and is transmitted with the vibration of testing stand, for testing understanding machine
The real displacement situation and test that bed main shaft is turned round in space understand relative displacement of the cutter relative to workpiece.
The bed plate is formed around some slotted holes, and is fastenedly connected with platen by bolt and T-nut,
The surrounding of bed plate is additionally provided with some screws for installing upper and lower, the horizontal clutch detent mechanism of fixation.
The vibration insulation is for passive type vibration insulations such as the air supporting of shock insulation air bag or isolation rubbers or for master control frequency range is adjustable
Active vibration isolation layer;Vibration insulation size is less than testing stand.
The testing stand middle position is provided with high-precision positioning boss, and positioning boss is fixedly connected with testing stand,
Positioning boss epimere is cylinder, and hypomere is polygonized structure, and testing stand and positioning boss are combined into setting element, and can be with
Multiple sensors fixture is located by connecting, and clamp of sensor can conveniently pull down replacing.
The clamp of sensor is angle iron-type clamp of sensor, and rotating accuracy is carried out using two-point method for machine tool chief axis
Accurate measurement;Or be cylinder type clamp of sensor, the accurate measurement of rotating accuracy is carried out using line-of-sight course for machine tool chief axis;Or
It is square tubular clamp of sensor, carries out the accurate measurement of rotating accuracy using four-point method for machine tool chief axis;Or be flat in difference
The clamp of sensor of sensor mounting hole set by face, for the test experiments of main shaft deviation from cylindrical form.
Described several upper and lower, horizontal clutch detent mechanisms are mounted by means of bolts on bed plate, and its distribution is full
The requirement of sufficient principle of six-point fixing, and upper and lower, the horizontal clutch detent mechanism include positioning handle, on-of pin, spring and from
Close knob;Pressure positions handle, then on-of pin leans on spring ejection tactile with testing stand virtual connection, unclamps clutch knob then free base
Plate and the connection of testing stand, vibrate transmission and are separated by vibration insulation;Locking clutch knob then realize bed plate and testing stand it
Between cross position, be used to improve the vibration coupling rigidity between bed plate and testing stand;Told spring should use small Hooke system
Number, high sensitivity spring so that during pressure positioning handle, both can guarantee that the sub- head of pop-pin was touched with testing stand virtual connection, and can protect
Demonstrate,prove when testing stand produces small vibration movement towards any direction, you can be quick by workbench with dependence spring force
Reset.
The upper clutch detent mechanism contains " Z " type pedestal, cylindrical on-of pin, positioning handle, clutch knob and spring;
" Z " the type seat lower end is provided with circular hole, is fixedly linked with the screw of bed plate by bolt;" Z " the type seat lower end is provided with spiral shell
Hole is fixedly linked with bed plate;There are mounting hole and screw in " Z " type seat upper end, and cylindrical on-of pin, bullet are sequentially arranged with mounting hole
Spring and positioning are shaken hands, and cylindrical type on-of pin is downwardly directed testing stand, positioning handle are pressed, by the pressure of small Hooke coefficient spring
Power causes that cylindrical type on-of pin is touched with the upper surface virtual connection all the time of testing stand;Clutch knob is rotary with screw, clutch knob refers to
To cylinder on-of pin, by release and compression clutch knob, the activity with release on-of pin can be fixed, with clutch bed plate and survey
The vibration transmission in test stand face.
The lower clutch detent mechanism contains "Ji" type pedestal, " Z " type on-of pin, positioning handle, clutch knob and bullet
Spring;" several " the type pedestal, lower end is provided with screw, is fixedly linked with bed plate by bolt;" several " type pedestal upper end is provided with peace
Dress hole and screw:It is sequentially arranged with " Z " type on-of pin, spring in mounting hole to be shaken hands with positioning, " Z " type on-of pin is upwardly directed to test
Table top, presses positioning handle, causes that " Z " type on-of pin begins with the lower plane of testing stand by the pressure of small Hooke coefficient spring
Whole virtual connection is touched;Clutch knob is rotary with screw, clutch knob is perpendicularly oriented to " Z " type on-of pin, is revolved by unclamping and compressing clutch
Button, can fix the activity with release " Z " type on-of pin, be transmitted with the upward vibration of clutch bed plate and testing stand.
The horizontal clutch detent mechanism includes projection seat, cylindrical type on-of pin, positioning handle, clutch knob and spring;Institute
Projection seat is stated, lower end is provided with circular hole, is fixedly linked with bed plate by bolt;Projection seat is provided with and is transversely mounted hole and screw:Mounting hole
Inside it is sequentially arranged with cylindrical type on-of pin, spring to be shaken hands with positioning, cylindrical type on-of pin is transversely directed to the surrounding side of testing stand,
Positioning handle is pressed, causes that cylindrical type on-of pin is empty all the time with the upper plane of testing stand by the pressure of small Hooke coefficient spring
Contact;Clutch knob is rotary with screw, clutch knob is perpendicularly oriented to cylinder on-of pin, by unclamping and compressing clutch knob, can
It is fixed with the activity for unclamping cylindrical type on-of pin, with before and after clutch bed plate and testing stand to left and right to vibration pass
Pass.
It is described the device of machine tool chief axis accurate measurement influence is gathered and place with computer and corresponding data for studying vibration
Reason algoritic module links together, and composition can analyze a set of test device that test vibration is measured Rotary Precision of Spindle of Machine Tools,
By unclamping and screwing clutch knob, make the connection between on-of pin clutch bed plate and testing stand, so that clutch sensor
With the vibration of platen, spindle rotation accuracy when whether test vibration noise adds finally is able to, and by changing
Different clamp of sensor and the different sensors of configuration, can meet different method of testings and test purpose.
The beneficial effects of the invention are as follows:When testing Rotary Precision of Spindle of Machine Tools, being capable of preferably vibration isolation weakening, removal machine
Interference of the bed vibration noise to testing, and when vibration noise is done on the analysis of Rotary Precision of Spindle of Machine Tools test influence, also may be used
On vibration coupling to test platform, so as to both will appreciate that the real displacement situation that machine tool chief axis are turned round in space, and can lead to
The relative displacement that the test data for collecting obtains cutter opposite piece is crossed, and the present invention is carrying out clutch to vibration noise
When, can be in the case where on-of pin position change by tightening clutch knob so that test platform of the present invention and thereon
Sensor be held in position position it is immovable in the case of, be solidly fixed with lathe together with vibrate, therefore can ensure equal real
Testing under environment carries out the data test of vibration effect, and its analysis test result more can Reliable guarantee;Furthermore, although it is of the invention
Upper and lower and horizontal clutch detent mechanism has several, but its clutch regulation is very easy, is only revolved by screwing, unscrewing clutch
Button is the clutch for being capable of achieving test platform, and unnecessary clutch detent mechanism can provide the positioning strong point of redundancy, so as to carry
Coupling stiffness of the test platform with platen high, rigidity is more preferably;In addition, clamp of sensor of the present invention has some
It is individual, can change at any time, such as by 3 kinds of 12 different clamp of sensor cited in the more exchange of notes and the corresponding sensing of configuration
Device, the need for just meeting Rotary Precision of Spindle of Machine Tools difference method of testing, such as symmetrical two-point method, uniform line-of-sight course, uneven
Line-of-sight course, four-point method etc., can also carry out the test experiments of main shaft deviation from cylindrical form.The present invention by vibration insulation can be good disappear
Influence except machine vibration noise to sensor, gathers accurate displacement data, also can connect testing stand by clutch knob
With bed plate, the displacement data under vibrated influence of noise is gathered, be Experimental comparison.
Brief description of the drawings
Fig. 1 is general structure schematic diagram of the invention;
Fig. 2 is decomposing schematic representation of the invention;
Fig. 3(a)It is testing stand and vibration insulation top view;
Fig. 3(b)It is testing stand and view under vibration insulation;
Fig. 4 is the structural representation of positioning boss;
Fig. 5 is lower clutch detent mechanism schematic diagram;
Fig. 6 is lower clutch detent mechanism exploded view;
Fig. 7 is lower clutch detent mechanism sectional view;
Fig. 8 is horizontal clutch localization machine composition;
Fig. 9 is laterally to close detent mechanism exploded view;
Figure 10 is laterally to close detent mechanism sectional view;
Figure 11 is upper clutch localization machine composition;
Figure 12 is upper conjunction detent mechanism exploded view;
Figure 13 is upper conjunction detent mechanism sectional view;
Figure 14 is the design sketch when present invention installs angle iron-type clamp of sensor;
Figure 15 is the design sketch when present invention installs square tube shape clamp of sensor;
Figure 16 be the present invention install angle iron-type clamp of sensor carry out spindle rotation accuracy test when design sketch.
In figure:1 is bed plate, and 2 is lower clutch detent mechanism, and 3 is horizontal clutch detent mechanism, and 4 is upper clutch localization machine
Structure, 5 is clamp of sensor, and 6 is testing stand, and 7 is damping layer, and 8 is angle iron-type clamp of sensor, and 9 press from both sides for square tube shape sensor
Tool, 10 is machine-tool spindle system, and 21 is clutch knob, and 22 is " Z " type on-of pin, and 23 is spring, and 24 is " a few types " pedestal, and 25 are
Positioning handle, 31 is mechanism's projection seat, and 32 is cylindrical type on-of pin, and 41 is mechanism " Z " type pedestal.
Specific embodiment
The situation that drilling and milling machine is applied to the present invention below in conjunction with accompanying drawing makees detailed elaboration, is mainly used in needing collection
In machine tool chief axis vibration or the experiment of tool displacement data, influence of isolation lathe itself vibration to sensor, it is ensured that collection
Data are authentic and valid, reference picture 14, Figure 15, Figure 16.
Such as Fig. 1, shown in 2, a kind of device influenceed on machine tool chief axis accurate measurement for research vibration, including bed plate 1,
Vibration insulation 7, testing stand 6, upper clutch detent mechanism 4, lower clutch detent mechanism 2, horizontal clutch detent mechanism 3 and positioning boss
5 etc..
Bed plate 1 is connected with machine tooling platform by T-slot;Lower clutch detent mechanism 2, horizontal clutch detent mechanism
3rd, upper clutch detent mechanism 4 is fixedly connected by screw with bed plate 1;Bed plate 1, vibration insulation 7 are folded successively with testing stand 6
Plus, by being located at clutch detent mechanism 4 on several on bed plate 1, lower clutch detent mechanism 2, horizontal clutch detent mechanism 3 three
Plant clutch detent mechanism and bed plate 1 is connected positioning with testing stand 6 according to principle of six-point fixing, press positioning handle, rely on
The spring force of small Hooke coefficient, on-of pin ejection, touches with testing stand virtual connection, you can realize positioning.
Bed plate 1 is formed around some slotted holes, and is fastenedly connected with platen by bolt and T-nut, bed
The surrounding of seat board is additionally provided with some screws for installing upper and lower, the horizontal clutch detent mechanism of fixation.Vibration insulation 7 is shock insulation gas
The passive type such as capsule air supporting or isolation rubber vibration insulation is the adjustable active vibration isolation layer of master control frequency range.
Unscrew clutch knob 25, then test plane and do not connected with bed plate, by the preferably air supporting of shock insulation air bag or shock insulation
The dynamic formula vibration insulation that rubber etc. is configured, realize when testing Rotary Precision of Spindle of Machine Tools, can preferably vibration isolation weakening, go
Interference except machine vibration noise to testing;When needing to do analysis of the vibration noise on Rotary Precision of Spindle of Machine Tools test influence
When, clutch knob 25 is tightened, test plane is connected with bed plate, can be on vibration coupling to test platform.
Device of the invention links together with computer and corresponding data collection with Processing Algorithm module, and composition can analyze survey
Examination vibration, by unclamping and screwing clutch knob 25, makes on-of pin to a set of test device of Rotary Precision of Spindle of Machine Tools measurement
Connection between clutch bed plate 1 and testing stand 6, so that clutch sensor and the vibration of platen, are finally surveyed
Spindle rotation accuracy when whether examination vibration noise adds, and by changing different clamp of sensor and the different biographies of configuration
Sensor, can meet different method of testings and test purpose.
Such as Fig. 3(a), Fig. 3(b)Shown, the face center of testing stand 6 is fixedly connected with positioning boss 5, and being one is used to determine
The boss of level sensor fixture, positioning boss epimere is cylinder, and hypomere is polygonized structure, from different clamp of sensor
Or change without the positioning boss of shape, can be used in different measurement experiments.Such as angle iron-type clamp of sensor 8, for machine
Bed main shaft carries out the accurate measurement of rotating accuracy using two-point method, and two sensorses are right angle setting in same plane, change angle bar
Angle can change the alternate angle of sensor(Less than 90 °);Such as cylinder type clamp of sensor, use at 3 points for machine tool chief axis
Method carries out the accurate measurement of rotating accuracy, and the alternate angle of three sensors can be selected arbitrarily in theory;Such as square tubular sensor
Fixture 9, carries out the accurate measurement of rotating accuracy for machine tool chief axis using four-point method, and the alternate angle of four sensors is 90
Degree;The sensor mounting hole as set by Different Plane, for the test experiments of main shaft deviation from cylindrical form.
As shown in figure 4, positioning boss 5 can be processed into variously-shaped according to demand, the testboard of surfacing is fixed on
Face, selects different clamp of sensor to be positioned according to different experiment purposes.
Such as Fig. 5, shown in 6,7, lower clutch detent mechanism 2 draws containing "Ji" type pedestal 24, " Z " type on-of pin 22, positioning
Hand 21, clutch knob 25 and spring 23;" several " the type pedestal 24, lower end is provided with circular hole, by bolt and the screw of bed plate
It is fixedly linked;The upper end of " several " type pedestal 24 is provided with mounting hole and screw:" Z " type on-of pin 22, spring is sequentially arranged with mounting hole
23 with positioning handle 21, " Z " type on-of pin 22 is upwardly directed to testing stand, press positioning handle 21, by small Hooke coefficient bullet
The pressure of spring 23 causes that " Z " type on-of pin 22 is touched with the lower plane virtual connection all the time of testing stand;Clutch knob 25 is rotary with screw,
Clutch knob 25 is perpendicularly oriented to " Z " type on-of pin 22, by unclamping and compressing clutch knob 25, can fix with unclamp " Z " type from
The activity of dowel pin 22, is transmitted with the downward vibration of clutch bed plate 1 and testing stand 6.
Such as Fig. 8, shown in 9,10, horizontal clutch detent mechanism 3 includes projection seat 31, cylindrical type on-of pin 32, positioning handle
21st, clutch knob 25 and spring 23;The projection seat 31, lower end is provided with circular hole, is fixedly linked with the screw of bed plate by bolt;
Projection seat 31 is provided with mounting hole and screw towards the side of testing stand 6:Cylindrical type on-of pin 22, spring 23 are sequentially arranged with mounting hole
With positioning handle 21, the surrounding that cylindrical type on-of pin 32 is transversely directed to testing stand 6 is lateral, positioning handle 21 is pressed, by small
The pressure of Hooke coefficient spring 23 causes that cylindrical type on-of pin 32 is touched with the lateral plane virtual connection all the time of testing stand 6;In screw
Clutch knob 25 is rotary with, clutch knob 25 is perpendicularly oriented to cylinder on-of pin 32, by unclamping and compressing clutch knob 25, can fixed
With the activity for unclamping cylindrical type on-of pin 32, with clutch bed plate (1) and testing stand (6) it is front and rear to left and right to vibration
Transmission.
Such as Figure 11, shown in 12,13, upper clutch detent mechanism 4 draws containing " Z " type pedestal 41, cylindrical on-of pin 32, positioning
Hand 21, clutch knob 25 and spring 23;41 lower ends of " Z " type seat are provided with circular hole, are fixed with the screw of bed plate 1 by bolt
It is connected;41 upper ends of " Z " type seat are provided with mounting hole and screw:Cylindrical on-of pin 32, spring 23 are sequentially arranged with mounting hole
With positioning handle 21, cylindrical type on-of pin 32 is downwardly directed testing stand 6, positioning handle 21 is pressed, by small Hooke coefficient bullet
The pressure of spring 23 causes that cylindrical type on-of pin 32 is touched with the upper plane virtual connection all the time of testing stand 6;Clutch knob is rotary with screw
25, clutch knob 25 is perpendicularly oriented to cylinder on-of pin 32, by unclamping and compressing clutch knob 25, can fix and unclamp on-of pin
32 activity, is transmitted with the upward vibration of clutch bed plate 1 and testing stand 6.
Using the present invention, influence when analysis vibration noise is tested spindle rotation accuracy, its application method is as follows:Pressure
Positioning handle 21, carries out spacing to testing stand 6, tightens clutch knob 25, on-of pin 22 and 23, then base 1, clutch localization machine
Structure 2,3,4 and testing stand 6 link into an integrated entity, and machine vibration will influence sensor data acquisition.Change different sensor folders
Tool and positioning boss, can easily carry out the main shaft experiment or cutter idle running experiment of different purposes.
Clutch knob 25 is unclamped, then base 1 is separated with testing stand 6 by on-of pin 22 and 23, by damping layer 7, eliminated
Influence of the vibration noise to sensor, can do whether there is machine noise shadow under the conditions of same sensing station, the same speed of mainshaft
Loud Experimental comparison, can also realize the precise acquisition to spindle vibration displacement data.
Furthermore, it is contemplated that the mismachining tolerance problem of damping layer and testing stand, can cause clamp of sensor not to be absolute
Level, because non-contact displacement transducer is fixed using bolt from two ends mostly, so being used to install on clamp of sensor to pass
The circular port of sensor should be slightly bigger than the diameter of sensor or use V shaped hole, convenient to install manually and use laser level mark
The intersection point of fixed four sensors is exactly in the middle position of tested standard axle, and the cross hairs of level is thought highly of with four sensings
Close, the intersection point of cross hairs is in point of a knife or main shaft center.
It is design sketch when device of the invention 100 installs square tube shape clamp of sensor 9 shown in Figure 15, according to each hole phase
Between angle, carry out symmetrical two-point method, uniform line-of-sight course, uneven line-of-sight course, four-point method etc. experiment, also can be in barrel-shaped sensor
Punching in fixture Different Plane, to carry out main shaft deviation from cylindrical form measurement.It is that device of the invention 100 installs angle shown in Figure 14
Swage clamp of sensor 8 carries out design sketch when spindle rotation accuracy is tested, and spindle vibration displacement is gathered using vertical two-point method
Experimental data.Various experiments can test and gathered data in isolation vibration or under having vibration effect, as long as guarantee is beaten
Hole precision, you can obtain accurate experimental data.Clamp of sensor also can select other inventions, realize that high-precision sensor is determined
Position.Figure 16 is that apparatus of the present invention 100 install right-angle type clamp of sensor and carry out the spindle rotation accuracy of machine-tool spindle system 10
Design sketch during test.
Although the present apparatus has 12 clutch detent mechanisms, but its regulation is very simple, and governor motion only includes positioning
Handle 21 and clutch knob 25.
Claims (10)
1. a kind of for studying device of the vibration on machine tool chief axis accurate measurement influence, including bed plate (1), vibration insulation (7), survey
Test stand face (6), upper clutch detent mechanism (4), lower clutch detent mechanism (2), horizontal clutch detent mechanism (3) and positioning boss
(5), it is characterised in that:The testing stand (6) is overlayed on bed plate (1) by vibration insulation (7), testing stand (6) it is upper
Plane is parallel with the lower plane of bed plate, and testing stand (6) upper central is fixedly connected with positioning boss(5), convex
Platform(5)Some sensors are fixed with for placing clamp of sensor, on clamp of sensor;If being fixedly connected with the bed plate
Dry upper clutch detent mechanism (4), lower clutch detent mechanism (2), horizontal clutch detent mechanism (3), and upper clutch detent mechanism
(4), the on-of pin dissociated in lower clutch detent mechanism (2) and horizontal clutch detent mechanism (3) is located on testing stand (6) respectively
Plane, lower plane and surrounding side, for contacting and positioning with testing stand (6);Depress above-mentioned three kinds of clutch detent mechanisms
After positioning handle, on-of pin is touched by spring with testing stand virtual connection, realizes positioning, and by adjusting three kinds of clutch detent mechanisms
In clutch knob locking degree, the vibration for coming clutch bed plate (1) and testing stand (6) is transmitted, for testing understanding machine
The real displacement situation and test that bed main shaft is turned round in space understand relative displacement of the cutter relative to workpiece.
2. according to claim 1 for studying device of the vibration on machine tool chief axis accurate measurement influence, it is characterised in that:
The bed plate (1) is formed around some slotted holes, and is fastenedly connected with platen by bolt and T-nut, base
The surrounding of plate (1) is additionally provided with some screws for installing upper and lower, the horizontal clutch detent mechanism of fixation.
3. according to claim 1 for studying device of the vibration on machine tool chief axis accurate measurement influence, it is characterised in that:
The vibration insulation (7) is for the passive type such as the air supporting of shock insulation air bag or isolation rubber vibration insulation or be the adjustable active of master control frequency range
Formula vibration insulation.
4. according to claim 1 for studying device of the vibration on machine tool chief axis accurate measurement influence, it is characterised in that:
Testing stand (6) middle position is provided with high-precision positioning boss(5), positioning boss(5)It is fixed with testing stand (6) to connect
Connect, positioning boss(5)Epimere is cylinder, and hypomere is polygonized structure, and testing stand (6) is combined into positioning unit with positioning boss
Part, and can be located by connecting with multiple sensors fixture, and fixture can conveniently pull down replacing.
5. according to claim 4 for studying device of the vibration on machine tool chief axis accurate measurement influence, it is characterised in that:
The clamp of sensor is angle iron-type clamp of sensor(8), the precision of rotating accuracy is carried out using two-point method for machine tool chief axis
Measurement;Or be cylinder type clamp of sensor, the accurate measurement of rotating accuracy is carried out using line-of-sight course for machine tool chief axis;Or be side
Cartridge type clamp of sensor(9), the accurate measurement of rotating accuracy is carried out using four-point method for machine tool chief axis;Or be in Different Plane
The clamp of sensor of set sensor mounting hole, for the test experiments of main shaft deviation from cylindrical form.
6. according to claim 1 for studying device of the vibration on machine tool chief axis accurate measurement influence, it is characterised in that:
Described several upper and lower, horizontal clutch detent mechanisms (4,2,3) are mounted by means of bolts on bed plate (1), its distribution
Meet the requirement of principle of six-point fixing, and upper and lower, the horizontal clutch detent mechanism (4,2,3) including positioning handle (21) and
Clutch knob (25), unclamps clutch knob (25) and then dissociates the connection of bed plate (1) and testing stand (6), vibration transmission by every
Shake layer(7)Cut-off;Locking clutch knob (25) then realizes that crossing between bed plate and testing stand positions, and is used to improve bed plate
Vibration coupling rigidity between testing stand.
7. according to claim 1 for studying device of the vibration on machine tool chief axis accurate measurement influence, it is characterised in that:
The upper clutch detent mechanism (4) contains " Z " type pedestal (41), cylindrical on-of pin (32), positioning handle (21), clutch knob
And spring (23) (25);Described " Z " type seat (41) lower end is provided with screw and is fixedly linked with bed plate (1);" Z " type seat (41) upper end
There are mounting hole and screw, cylindrical on-of pin (32), spring (23) and positioning handle (21), cylindrical type clutch are sequentially arranged with hole
Pin (32) is downwardly directed testing stand (6), presses positioning handle (21), and circle is caused by the pressure of small Hooke coefficient spring (23)
Column type on-of pin (32) is touched with the upper plane virtual connection all the time of testing stand (6);Clutch knob (25), clutch knob are rotary with screw
(25) cylinder on-of pin (32) is perpendicularly oriented to, by unclamping and compressing clutch knob (25), can be fixed and be unclamped on-of pin (32)
Activity, transmitted with the downward vibration of clutch bed plate (1) and testing stand (6).
8. according to claim 1 for studying device of the vibration on machine tool chief axis accurate measurement influence, it is characterised in that:
The lower clutch detent mechanism (2) contains "Ji" type pedestal (24), " Z " type on-of pin (22), positioning handle (21), clutch rotation
Button (25) and spring (23);" several " the type pedestal (24), lower end is provided with screw, by bolt and bed plate(1)It is fixedly linked;
" several " type pedestal (24) upper end is provided with mounting hole and screw:Be sequentially arranged with mounting hole " Z " type on-of pin (22), spring (23) with
Positioning handle (21), " Z " type on-of pin (22) is upwardly directed to testing stand, positioning handle (21) is pressed, by small Hooke coefficient
The pressure of spring (23) is such that " Z " type on-of pin (22) is touched with the lower plane virtual connection all the time of testing stand;Clutch is rotary with screw
Knob (25), clutch knob (25) is perpendicularly oriented to " Z " type on-of pin (22), by unclamping and compressing clutch knob (25), can consolidate
The fixed activity with release " Z " type on-of pin (22), is transmitted with the upward vibration of clutch bed plate (1) and testing stand (6).
9. according to claim 1 for studying device of the vibration on machine tool chief axis accurate measurement influence, it is characterised in that:
The horizontal clutch detent mechanism (3) includes projection seat (31), cylindrical type on-of pin (32), positioning handle (21), clutch knob
And spring (23) (25);Projection seat (31) lower end is provided with circular hole, is fixedly linked with bed plate by bolt;Projection seat (31) is provided with
It is transversely mounted hole and screw:Cylindrical type on-of pin (22), spring (23) are sequentially arranged with mounting hole with positioning handle (21), cylinder
Type on-of pin (32) is transversely directed to the surrounding side of testing stand (6), positioning handle (21) is pressed, by small Hooke coefficient spring
(23) pressure causes that cylindrical type on-of pin (32) is touched with the upper plane virtual connection all the time of testing stand (6);Clutch is rotary with screw
Knob (25), clutch knob (25) is perpendicularly oriented to cylinder on-of pin (32), by unclamping and compressing clutch knob (25), can fix
With the activity for unclamping cylindrical type on-of pin (32), with clutch bed plate (1) and testing stand (6) it is front and rear to or so to shake
Dynamic transmission.
10., according to any described devices influenceed on machine tool chief axis accurate measurement for research vibration of claim 1-9, it is special
Levy and be:It is described the device of machine tool chief axis accurate measurement influence is gathered and treatment with computer and corresponding data for studying vibration
Algoritic module links together, and composition can analyze a set of test device that test vibration is measured Rotary Precision of Spindle of Machine Tools, leads to
Cross and unclamp and screw clutch knob (25), make the connection between on-of pin clutch bed plate (1) and testing stand (6), so that from
The vibration of sensor and platen is closed, spindle rotation accuracy when whether test vibration noise adds finally is able to, and
By changing different clamp of sensor and the different sensors of configuration, different method of testings and test purpose can be met.
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CN108020409A (en) * | 2017-12-05 | 2018-05-11 | 西安交通大学 | A kind of 4 points of dynamic measurements of spindle rotation error and separation method |
CN108036855A (en) * | 2018-01-09 | 2018-05-15 | 广东电网有限责任公司电力科学研究院 | A kind of table top assembly |
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CN105033759A (en) * | 2015-06-09 | 2015-11-11 | 上海理工大学 | Mixing multi-method testing device for main shaft rotation precision measuring test |
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CN108020409B (en) * | 2017-12-05 | 2019-05-21 | 西安交通大学 | A kind of 4 points of dynamic measurements of spindle rotation error and separation method |
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