CN106838599A - A kind of compressed air condensate discharging device - Google Patents
A kind of compressed air condensate discharging device Download PDFInfo
- Publication number
- CN106838599A CN106838599A CN201710073516.2A CN201710073516A CN106838599A CN 106838599 A CN106838599 A CN 106838599A CN 201710073516 A CN201710073516 A CN 201710073516A CN 106838599 A CN106838599 A CN 106838599A
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- CN
- China
- Prior art keywords
- collecting container
- liquid collecting
- compressed air
- discharging device
- liquid
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16T—STEAM TRAPS OR LIKE APPARATUS FOR DRAINING-OFF LIQUIDS FROM ENCLOSURES PREDOMINANTLY CONTAINING GASES OR VAPOURS
- F16T1/00—Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16T—STEAM TRAPS OR LIKE APPARATUS FOR DRAINING-OFF LIQUIDS FROM ENCLOSURES PREDOMINANTLY CONTAINING GASES OR VAPOURS
- F16T1/00—Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers
- F16T1/38—Component parts; Accessories
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Magnetically Actuated Valves (AREA)
Abstract
The invention discloses a kind of compressed air condensate discharging device, including controller, liquid collecting container, mozzle, liquid level sensor, control tracheae, diaphragm valve, outlet pipe and blowdown bolt on liquid collecting container, and the magnetic valve between diaphragm valve and outlet pipe；The liquid level sensor is arranged on the top of liquid collecting container, controller connection liquid level sensor, magnetic valve, the pressure relief opening of diaphragm valve；The mozzle is arranged on the upper side of liquid collecting container, and the control tracheae is arranged on the another side top of liquid collecting container correspondence mozzle mounting surface, and the outlet pipe and blowdown bolt are arranged on liquid collecting container bottom.Simple structure of the present invention, easy for installation, insensitive to impurity, maintenance work is few, and reliability is high, thoroughly solves problems of the prior art.
Description
Technical field
The present invention relates to a kind of condensate discharging device, more particularly to a kind of compressed air condensate discharging device.
Background technology
Condensed water is the inevitable outcome of compressed air, in air compressor machine, cooling driers, air accumulator, filter and pipeline equipotential
Put and be required for installing condensate liquid water trap and be used to discharging condensed water, existing settling mode is mainly 1, using manually arranging
Put, 2, using float-ball type water trap or magnetic valve water trap（Time control）Discharged etc. equipment；But, due to condensed water
Yield is, through being commonly present impurity, to cause the presence of existing drainage pattern to keep away in dynamic change, and compressed air
The phenomenon of non-leaking compressed air, causes energy waste.
The content of the invention
It is to solve problems of the prior art, it is an object of the invention to provide a kind of simple structure, easy for installation,
Insensitive to impurity, maintenance work is few, reliability compressed air condensate discharging device high.
To achieve the above object, the technological means taken of the present invention is：A kind of compressed air condensate discharging device,
Including controller, liquid collecting container, mozzle, liquid level sensor, control tracheae on liquid collecting container, diaphragm valve, water outlet
Pipe and blowdown bolt, and the magnetic valve between diaphragm valve and outlet pipe；The liquid level sensor holds installed in liquid collecting
The top of device, controller connection liquid level sensor, magnetic valve, the pressure relief opening of diaphragm valve；The mozzle is arranged on liquid collecting container
Upper side, the control tracheae is arranged on the another side top of liquid collecting container correspondence mozzle mounting surface, the water outlet
Pipe and blowdown bolt are arranged on liquid collecting container bottom.
Further, the outlet pipe is arranged on and tracheae side is controlled on liquid collecting container, and blowdown bolt holds installed in liquid collecting
Mozzle side on device.
Preferably, the liquid level sensor is ultrasonic sensor or capacitance type sensor.
Preferably, the mozzle and outlet pipe use DN32 galvanized pipes.
Preferably, the diaphragm valve is pneumatic diaphragm valve.
Preferably, the control tracheae uses DN25 galvanized pipes.
Preferably, hexagon socket head cap screw of the blowdown bolt for stainless steel Ф 16*2.
Operation principle：First, under liquid collecting container low liquid level state, the condensation that liquid collecting container aggregation is flowed into from mozzle
Liquid, now magnetic valve is in off-position, and control tracheae is unimpeded, and system pressure acts on diaphragm valve top and closes diaphragm valve,
And ensure positive confinement between diaphragm valve and valve seat；When being increased to setting high point with the liquid level of condensate liquid in liquid collecting container, liquid
Level sensor sends signal, controller electromagnetic valve of instruction energization closing control tracheae, while the pressure relief opening release above diaphragm valve
Communicated with air, the film valve block liquid that is condensed is lifted off valve seat from below, the pressure in liquid collecting container discharges condensate liquid from delivery port；
Controller calculates the speed that liquid level drops to setting low spot according to the signal of liquid level sensor, and according to this speed determine every
The time that film valve is opened, before compressed air leakage, the power-off of controller electromagnetic valve of instruction is closed and simultaneously closes off pressure relief opening, is
System pressure acts on diaphragm valve top again, diaphragm valve is closed in time；Above-mentioned steps automatic cycle.
The beneficial effects of the invention are as follows：Structure design is simple, easy for installation, reasonable in design, using controller, liquid collecting container
Mozzle, liquid level sensor, control tracheae, diaphragm valve, the combination of outlet pipe, the yield according to condensate liquid in compressed air are moved
State Auto-drainage, and timely automated can control to close water trap, so as to avoid the waste of compressed air, energy-saving effect is preferable；By
In setting high-low water level by liquid level sensor so that this equipment is insensitive to impurity, magnetic valve, diaphragm valve are applied in combination,
Reliability is high, and maintenance work is few.
Brief description of the drawings
The present invention is described in detail with reference to view and embodiment.
Fig. 1 is structural representation of the invention.
In figure：1st, mozzle, 2, liquid collecting container, 3, liquid level sensor, 4, control tracheae, 5, blowdown bolt, 6, magnetic valve,
7th, pressure relief opening, 8, diaphragm valve, 9, outlet pipe, 10, controller.
Specific embodiment
Embodiment 1
A kind of compressed air condensate discharging device as shown in Figure 1, including controller 10, liquid collecting container 2, installed in liquid collecting
Mozzle 1, liquid level sensor 3, control tracheae 4, diaphragm valve 8, outlet pipe 9 and blowdown bolt 5 on container 2, and be arranged on
Magnetic valve 6 between diaphragm valve 8 and outlet pipe 9；The liquid level sensor 3 is arranged on the top of liquid collecting container 2, and controller 10 connects
The pressure relief opening 7 of liquid level sensor 3, magnetic valve 6, diaphragm valve 8 is connect, controller 10 receives the signal that liquid level sensor 3 sends, control
The open and close state of magnetic valve 6；The mozzle 1 is arranged on the upper side of liquid collecting container 2, and the control tracheae 4 is arranged on collection
The another side top of the correspondence mounting surface of mozzle 1 of liquid container 2, the outlet pipe 9 and blowdown bolt 5 are arranged on liquid collecting container 2
Bottom.
Embodiment 2
Used as the further preferred design to embodiment 1, the outlet pipe 9 is arranged on and the side of tracheae 4 is controlled on liquid collecting container 2,
Blowdown bolt 5 is arranged on the side of mozzle 1 on liquid collecting container 2.Blowdown bolt can be according to the actual conditions of work, during setting one end
Between manual blowdown.
The liquid level sensor 3 is ultrasonic sensor or capacitance type sensor.In use the application of liquid level sensor
Two kinds of decision design for giving cost and service condition are only given, but, existing liquid level sensor is not discharged, its effect energy
The application purpose is realized, all in the protection domain of the application.
The mozzle 1 and outlet pipe 9 use DN32 galvanized pipes.
The diaphragm valve 8 is pneumatic diaphragm valve.
The control tracheae 4 uses DN25 galvanized pipes.
The blowdown bolt 5 is the hexagon socket head cap screw of stainless steel Ф 16*2.
Embodiment 3
Used as the application method of the compressed air condensate discharging device described in embodiment 1,2, step is as follows：First, in liquid collecting
Under container low liquid level state, condensate liquid is flowed into liquid collecting container 2 from mozzle 1, and is assembled herein, and now magnetic valve 6 is in
Off-position, control tracheae 4 is unimpeded, so that system pressure acts on the top of diaphragm valve 8, due to the top of diaphragm valve 8 and compression
The contact area of air is more than lower section, so the larger pressure of top closes diaphragm valve 8, and ensure diaphragm valve 8 and valve seat it
Between positive confinement；With in liquid collecting container 2, condensate liquid gradually increases, when liquid level is increased to peak H, liquid level sensor 3
Send signal, controller 10 makes magnetic valve 6 be powered and closes tracheae 4, at the same make the release of pressure relief opening 7 of the top of diaphragm valve 8 with it is big
Gas phase is led to, and the pressure of the lower section of diaphragm valve 8 is still system pressure, therefore pressure below is more than top pressure, and film valve block is condensed
Liquid is lifted off valve seat from below, and condensate liquid is had delivery port 9 to discharge by the pressure in liquid collecting container 2；At this moment controller 10 is according to liquid level
The signal of sensor, calculates the speed that liquid level drops to minimum point L, and accurately determine what diaphragm valve 8 was opened according to this speed
Time, before compressed air leakage, controller 10 makes the power-off of magnetic valve 6 close and simultaneously close off pressure relief opening 7, system pressure weight
New work is used for the top of diaphragm valve 8, makes the timely tight closing of diaphragm valve 8.
One of ordinary skill in the art will appreciate that：Various embodiments above is merely illustrative of the technical solution of the present invention, and
It is non-that it is limited；Although being described in detail to the present invention with reference to foregoing embodiments, one of ordinary skill in the art
It should be understood that：It can still modify to the technical scheme described in foregoing embodiments, or to which part or
All technical characteristic carries out equivalent；And these modifications or replacement, the essence of appropriate technical solution is departed from this hair
The scope of bright each embodiment technical scheme.
Claims (7)
1. a kind of compressed air condensate discharging device, including controller, liquid collecting container, the water conservancy diversion on liquid collecting container
Pipe, liquid level sensor, control tracheae, diaphragm valve, outlet pipe and blowdown bolt, and between diaphragm valve and outlet pipe
Magnetic valve；The liquid level sensor is arranged on the top of liquid collecting container, controller connection liquid level sensor, magnetic valve, diaphragm valve
Pressure relief opening；The mozzle is arranged on the upper side of liquid collecting container, and the control tracheae is arranged on liquid collecting container correspondence and leads
The another side top of flow tube mounting surface, the outlet pipe and blowdown bolt are arranged on liquid collecting container bottom.
2. compressed air condensate discharging device according to claim 1, it is characterised in that：The outlet pipe is arranged on collection
Tracheae side is controlled on liquid container, blowdown bolt is arranged on mozzle side on liquid collecting container.
3. compressed air condensate discharging device according to claim 1, it is characterised in that：The liquid level sensor is super
Sonic sensor or capacitance type sensor.
4. compressed air condensate discharging device according to claim 1, it is characterised in that：The mozzle and outlet pipe
Use DN32 galvanized pipes.
5. compressed air condensate discharging device according to claim 1, it is characterised in that：The diaphragm valve for it is pneumatic every
Film valve.
6. compressed air condensate discharging device according to claim 1, it is characterised in that：The control tracheae is used
DN25 galvanized pipes.
7. compressed air condensate discharging device according to claim 1, it is characterised in that：The blowdown bolt is stainless
The hexagon socket head cap screw of steel Ф 16*2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710073516.2A CN106838599A (en) | 2017-02-10 | 2017-02-10 | A kind of compressed air condensate discharging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710073516.2A CN106838599A (en) | 2017-02-10 | 2017-02-10 | A kind of compressed air condensate discharging device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106838599A true CN106838599A (en) | 2017-06-13 |
Family
ID=59123065
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710073516.2A Pending CN106838599A (en) | 2017-02-10 | 2017-02-10 | A kind of compressed air condensate discharging device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106838599A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109578798A (en) * | 2018-11-09 | 2019-04-05 | 广东精达里亚特种漆包线有限公司 | Self-draining arrangement and its working method for appendix |
| CN110180251A (en) * | 2019-07-04 | 2019-08-30 | 舟山凯久电源科技有限公司 | Push-pull type water derusting waste recovery systems |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3905385A (en) * | 1974-04-29 | 1975-09-16 | Edwin Laurence Green | Steam trap |
| CN1884897A (en) * | 2005-06-20 | 2006-12-27 | 贝科技术有限公司 | Condensate drainage with maintenance interface |
| CN201916693U (en) * | 2011-01-25 | 2011-08-03 | 温州市鹿城东瓯染料中间体厂 | Sylvite steam trap |
| CN105089978A (en) * | 2014-12-05 | 2015-11-25 | 芜湖三峰节能设备有限公司 | Automatic drainage device of air compression station |
| CN105090732A (en) * | 2014-05-09 | 2015-11-25 | 美泰真科技有限公司 | Steam trap system |
| CN206469053U (en) * | 2017-02-10 | 2017-09-05 | 淮北五星铝业有限公司 | A kind of compressed air condensate discharging device |
-
2017
- 2017-02-10 CN CN201710073516.2A patent/CN106838599A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3905385A (en) * | 1974-04-29 | 1975-09-16 | Edwin Laurence Green | Steam trap |
| CN1884897A (en) * | 2005-06-20 | 2006-12-27 | 贝科技术有限公司 | Condensate drainage with maintenance interface |
| CN201916693U (en) * | 2011-01-25 | 2011-08-03 | 温州市鹿城东瓯染料中间体厂 | Sylvite steam trap |
| CN105090732A (en) * | 2014-05-09 | 2015-11-25 | 美泰真科技有限公司 | Steam trap system |
| CN105089978A (en) * | 2014-12-05 | 2015-11-25 | 芜湖三峰节能设备有限公司 | Automatic drainage device of air compression station |
| CN206469053U (en) * | 2017-02-10 | 2017-09-05 | 淮北五星铝业有限公司 | A kind of compressed air condensate discharging device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109578798A (en) * | 2018-11-09 | 2019-04-05 | 广东精达里亚特种漆包线有限公司 | Self-draining arrangement and its working method for appendix |
| CN110180251A (en) * | 2019-07-04 | 2019-08-30 | 舟山凯久电源科技有限公司 | Push-pull type water derusting waste recovery systems |
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Application publication date: 20170613 |
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