CN205073747U - From basket pipe -line filter of blowdown - Google Patents
From basket pipe -line filter of blowdown Download PDFInfo
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- CN205073747U CN205073747U CN201520885476.8U CN201520885476U CN205073747U CN 205073747 U CN205073747 U CN 205073747U CN 201520885476 U CN201520885476 U CN 201520885476U CN 205073747 U CN205073747 U CN 205073747U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种过滤器。具体涉及一种输送含固体颗粒流体管道用的过滤器。 The utility model relates to a filter. Specifically relates to a filter used for transporting fluid pipelines containing solid particles.
背景技术 Background technique
现有的篮式管道过滤器主要分为两类,第一类为传统的有底篮,第二类采用无底篮,但均需手动排污。 Existing basket-type pipeline filters are mainly divided into two categories, the first category is a traditional bottomed basket, and the second category uses a bottomless basket, but both require manual sewage discharge.
在实际的使用过程中,经常遇到管道内介质含固体颗粒(杂质)比较多的情况,这时排污难度较大。如果采用第一类有底篮式过滤器,通常需要多次打开过滤器顶盖,工作量很大,并且会影响生产的正常进行。如果采用第二类无底篮式过滤器,则需要操作人员多次进行手动排污操作。由于这两种方式均要求大量人工操作,故而排污的及时性难以保证,且操作人员的劳动强度较高。 In the actual use process, it is often encountered that the medium in the pipeline contains more solid particles (impurities), and it is more difficult to discharge sewage at this time. If the first type of basket filter with a bottom is used, it is usually necessary to open the top cover of the filter many times, which is a lot of work and will affect the normal production. If the second type of bottomless basket filter is used, the operator needs to perform manual sewage discharge operations many times. Since these two methods require a lot of manual operations, it is difficult to guarantee the timeliness of sewage discharge, and the labor intensity of the operators is high.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是,提供一种自排污篮式管道过滤器,能够根据过滤器进口和出口的压差变化推算出过滤器内的固体颗粒(杂质)的多少,并根据设定值适时打开或关闭排污阀,达到自动排污的目的。 The technical problem to be solved by the utility model is to provide a self-drainage basket type pipeline filter, which can calculate the amount of solid particles (impurities) in the filter according to the pressure difference between the inlet and outlet of the filter, and according to the set The value is timely to open or close the blowdown valve to achieve the purpose of automatic blowdown.
本实用新型的技术方案如下: The technical scheme of the utility model is as follows:
一种自排污篮式管道过滤器,包括侧面分别设有进口接管和出口接管、上端设有过滤器盖的过滤器筒体,过滤器筒体内设置有无底过滤篮;过滤器筒体还连接有底部排污管道;其特征在于:所述底部排污管道的出口端连接有排污前隔离阀;排污前隔离阀的出口端连接有气动或电动排污阀。 A self-draining basket type pipeline filter, including a filter cylinder with an inlet joint and an outlet joint on the side and a filter cover on the upper end, a bottomless filter basket is arranged in the filter cylinder; the filter cylinder is also connected There is a bottom sewage pipeline; the feature is that: the outlet end of the bottom sewage pipeline is connected with an isolation valve before sewage discharge; the outlet end of the isolation valve before sewage discharge is connected with a pneumatic or electric sewage valve.
过滤器筒体的内壁上固定安装有滤篮安装法兰,过滤器筒体的内部底端安装有滤篮限位卡槽,无底过滤篮底部卡在滤篮限位卡内,上端与滤篮安装法兰相固定。 A filter basket mounting flange is fixedly installed on the inner wall of the filter cylinder, and a filter basket limit card slot is installed at the inner bottom of the filter cylinder, the bottom of the bottomless filter basket is stuck in the limit card of the filter basket, and the upper end is in contact with the filter basket. fixed to the basket mounting flange.
所述的自排污篮式管道过滤器还包括与所述气动或电动排污阀相连接并用于控制所述气动或电动排污阀开合的控制模块;所述控制模块连接有用于实时检测进出过滤器筒体的流体压差的差压变送器。 The self-draining basket type pipeline filter also includes a control module connected with the pneumatic or electric blowdown valve and used to control the opening and closing of the pneumatic or electric blowdown valve; the control module is connected with a filter for real-time detection Differential pressure transmitter for the differential pressure of the fluid in the barrel.
所述差压变送器的正负压测点分别位于过滤器筒体的流体进口侧和流体出口侧。 The positive and negative pressure measuring points of the differential pressure transmitter are respectively located on the fluid inlet side and the fluid outlet side of the filter cylinder.
所述过滤器筒体的底部内壁为半圆形或半椭圆形。 The bottom inner wall of the filter cylinder is semicircular or semielliptical.
所述过滤器盖上设有排气口和垂直悬吊装置。 An exhaust port and a vertical suspension device are arranged on the filter cover.
本实用新型的积极效果在于: The positive effect of the utility model is:
本实用新型结构简单,使用方便,能及时自动排出流体(液体或气体)中的杂质,并能够保证系统运行的稳定性,减轻了工人的工作强度,具有很好的推广价值。 The utility model is simple in structure, easy to use, can automatically discharge impurities in the fluid (liquid or gas) in time, can ensure the stability of the system operation, reduces the work intensity of workers, and has good promotion value.
本实用新型在过滤器盖上设有垂直悬吊装置,大幅度降低了过滤器内部检修的难度,尤其是对管道直径比较大、流体压力比较高的过滤器,效果更为明显。 The utility model is equipped with a vertical suspension device on the filter cover, which greatly reduces the difficulty of filter internal maintenance, especially for filters with relatively large pipe diameter and relatively high fluid pressure, the effect is more obvious.
附图说明 Description of drawings
图1是本实用新型实施例的结构和工作原理示意图。图中箭头表示液体或气体的流动方向。 Fig. 1 is a schematic diagram of the structure and working principle of the embodiment of the utility model. The arrows in the figure indicate the flow direction of liquid or gas.
具体实施方式 detailed description
下面结合附图和实施例进一步说明本实用新型。 Further illustrate the utility model below in conjunction with accompanying drawing and embodiment.
如图1,本实施例包括侧面分别设有进口接管1和出口接管8、上端设有过滤器盖2的过滤器筒体6,过滤器盖2与过滤器筒体6之间采用法兰连接。过滤器盖2上设有排气口3和垂直悬吊装置4。 As shown in Figure 1, this embodiment includes a filter cylinder 6 with an inlet connecting pipe 1 and an outlet connecting pipe 8 on the side and a filter cover 2 on the upper end, and a flange connection between the filter cover 2 and the filter cylinder 6 . The filter cover 2 is provided with an exhaust port 3 and a vertical suspension device 4 .
过滤器筒体6内设置有无底过滤篮5。过滤器筒体6的内壁上固定安装有滤篮安装法兰7,过滤器筒体6的内部底端安装有滤篮限位卡槽9,无底过滤篮5底部卡在滤篮限位卡槽9内,上端与滤篮安装法兰7通过螺栓固定。过滤器筒体6还连接有底部排污管道10。过滤器筒体6的底部内壁为半圆形或半椭圆形,以利于污物的排除。 A bottomless filter basket 5 is arranged inside the filter cylinder 6 . A filter basket mounting flange 7 is fixedly installed on the inner wall of the filter cylinder 6, and a filter basket limit card slot 9 is installed at the inner bottom of the filter cylinder 6, and the bottom of the bottomless filter basket 5 is stuck on the filter basket limit card In the groove 9, the upper end and the filter basket mounting flange 7 are fixed by bolts. The filter cylinder 6 is also connected with a bottom sewage pipe 10 . The bottom inner wall of the filter cylinder 6 is semi-circular or semi-elliptical to facilitate the removal of dirt.
所述底部排污管道10的出口端连接有排污前隔离阀11。排污前隔离阀11的出口端连接有气动或电动排污阀12。 The outlet end of the bottom blowdown pipeline 10 is connected with an isolation valve 11 before blowdown. A pneumatic or electric blowdown valve 12 is connected to the outlet end of the isolation valve 11 before blowdown.
本实施例还包括与所述气动或电动排污阀12相连接并用于控制所述气动或电动排污阀12开合的控制模块13。所述控制模块13连接有用于实时检测过滤器筒体6进出流体压差的差压变送器14。所述差压变送器14的正压端(即正压测点)设于所述进口接管1一侧,负压端(即负压测点)设于所述出口接管8一侧。 This embodiment also includes a control module 13 connected with the pneumatic or electric blowdown valve 12 and used to control the opening and closing of the pneumatic or electric blowdown valve 12 . The control module 13 is connected with a differential pressure transmitter 14 for real-time detection of the fluid pressure difference between the inlet and outlet of the filter cylinder 6 . The positive pressure end (ie positive pressure measuring point) of the differential pressure transmitter 14 is set on the side of the inlet connecting pipe 1 , and the negative pressure end (ie negative pressure measuring point) is set on the side of the outlet connecting pipe 8 .
使用时,本实用新型的过滤器安装于管道中,注意进出口方向不能巅倒,初次使用或开盖检修后再使用前应打开过滤器盖2上的排气口3,将过滤器内的空气排净后拧紧排气丝堵,排污前隔离阀11保持打开状态,气动或电动排污阀12保持关闭状态。 When in use, the filter of the utility model is installed in the pipeline, and attention should be paid to the direction of the inlet and outlet can not be reversed, the exhaust port 3 on the filter cover 2 should be opened before the initial use or after opening the cover for maintenance, and the air in the filter After the air is exhausted, tighten the exhaust plug, the isolation valve 11 remains open before the sewage discharge, and the pneumatic or electric sewage valve 12 remains closed.
管道内的流体(液体或气体)从进口接管1进入过滤器筒体6,经上端口进入无底过滤篮5中,穿过无底过滤篮5的滤孔到达无底过滤篮5与过滤器筒体6之间的环形腔体,最后从出口接管8流出过滤器。可以根据系统对过滤精度的要求,选用不同过滤孔径的无底过滤篮5,以达到最佳的过滤效果。 The fluid (liquid or gas) in the pipeline enters the filter cylinder 6 from the inlet nozzle 1, enters the bottomless filter basket 5 through the upper port, and passes through the filter holes of the bottomless filter basket 5 to reach the bottomless filter basket 5 and the filter. The annular cavity between the cylinders 6 finally flows out of the filter from the outlet connection 8 . Bottomless filter baskets 5 with different filter pore sizes can be selected according to the requirements of the system for filtration accuracy, so as to achieve the best filtration effect.
流体中的固体颗粒(杂质)留在无底过滤篮5内,并逐步沉积于无底过滤篮5底部。随着固体颗粒(杂质)越积越多,流体(液体或气体)通过过滤器的阻损逐渐增大,当阻损达到设定值A,差压变送器14反馈的信号传到控制模块13,控制模块13经过判断,发出指令打开气动或电动排污阀12,固体颗粒(杂质)逐渐排出过滤器,使得流体通过过滤器的阻损逐渐降低;当阻损达到设定值B,差压变送器14反馈的信号传到控制模块13,控制模块13经过判断,发出指令关闭气动或电动排污阀12,如此往复,实现自动排污。 The solid particles (impurities) in the fluid stay in the bottomless filter basket 5 and gradually deposit at the bottom of the bottomless filter basket 5 . As the solid particles (impurities) accumulate more and more, the resistance loss of the fluid (liquid or gas) passing through the filter gradually increases. When the resistance loss reaches the set value A, the signal fed back by the differential pressure transmitter 14 is transmitted to the control module 13. After judgment, the control module 13 issues an instruction to open the pneumatic or electric drain valve 12, and the solid particles (impurities) are gradually discharged from the filter, so that the resistance loss of the fluid passing through the filter is gradually reduced; when the resistance loss reaches the set value B, the differential pressure The signal fed back by the transmitter 14 is transmitted to the control module 13, and the control module 13 issues an instruction to close the pneumatic or electric blowdown valve 12 after judgment, so as to realize automatic blowdown.
当气动或电动排污阀12发生故障需要维修或更换时,可以临时关闭排污前隔离阀11,以保证系统能够连续运行。维修或更换结束后及时打开排污前隔离阀11,恢复正常工作状态。 When the pneumatic or electric blowdown valve 12 breaks down and needs to be repaired or replaced, the isolation valve 11 before blowdown can be temporarily closed to ensure the continuous operation of the system. After the maintenance or replacement is completed, the isolation valve 11 before blowdown is opened in time to restore the normal working condition.
当需要打开过滤器进行内部检修时,先拆下过滤器盖2与过滤器筒体6之间的螺栓,再旋紧垂直悬吊装置4上的悬吊螺母,将过滤器盖2旋转到过滤器侧面,便可进行内部检修。检修结束,将过滤器盖2旋回安装位置,松悬吊螺母至其完全自由落在过滤器筒体6上端口,再安装两者之间的连接紧固件,即完成整个内部检修工序。 When it is necessary to open the filter for internal maintenance, first remove the bolts between the filter cover 2 and the filter cylinder 6, then tighten the suspension nuts on the vertical suspension device 4, and rotate the filter cover 2 to the filter side of the unit for internal access. After the overhaul is over, turn the filter cover 2 back to the installation position, loosen the suspension nut until it completely freely falls on the upper port of the filter cylinder 6, and then install the connecting fasteners between the two to complete the entire internal overhaul process.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520885476.8U CN205073747U (en) | 2015-11-09 | 2015-11-09 | From basket pipe -line filter of blowdown |
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| CN201520885476.8U CN205073747U (en) | 2015-11-09 | 2015-11-09 | From basket pipe -line filter of blowdown |
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| CN205073747U true CN205073747U (en) | 2016-03-09 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109443432A (en) * | 2018-11-05 | 2019-03-08 | 长沙源婕科技有限公司 | A kind of filter generator device failure automatic detection method |
| CN113082806A (en) * | 2021-04-21 | 2021-07-09 | 西安热工研究院有限公司 | Filter capable of discharging sewage online and working method thereof |
-
2015
- 2015-11-09 CN CN201520885476.8U patent/CN205073747U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109443432A (en) * | 2018-11-05 | 2019-03-08 | 长沙源婕科技有限公司 | A kind of filter generator device failure automatic detection method |
| CN113082806A (en) * | 2021-04-21 | 2021-07-09 | 西安热工研究院有限公司 | Filter capable of discharging sewage online and working method thereof |
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Granted publication date: 20160309 |
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