CN206469053U - A kind of compressed air condensate discharging device - Google Patents
A kind of compressed air condensate discharging device Download PDFInfo
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- CN206469053U CN206469053U CN201720122871.XU CN201720122871U CN206469053U CN 206469053 U CN206469053 U CN 206469053U CN 201720122871 U CN201720122871 U CN 201720122871U CN 206469053 U CN206469053 U CN 206469053U
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- collecting container
- liquid collecting
- compressed air
- discharging device
- liquid
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Abstract
The utility model discloses a kind of compressed air condensate discharging device, including controller, liquid collecting container, mozzle, liquid level sensor, control tracheae, diaphragm valve, outlet pipe and blowdown bolt on liquid collecting container, and the magnetic valve between diaphragm valve and outlet pipe；The liquid level sensor is arranged on the top of liquid collecting container, controller connection liquid level sensor, magnetic valve, the pressure relief opening of diaphragm valve；The mozzle is arranged on the upper side of liquid collecting container, and the control tracheae is arranged on the another side top of liquid collecting container correspondence mozzle mounting surface, and the outlet pipe and blowdown bolt are arranged on liquid collecting container bottom.The utility model is simple in construction, easy for installation, insensitive to impurity, and maintenance work is few, and reliability is high, thoroughly solves problems of the prior art.
Description
Technical field
The utility model is related to a kind of condensate discharging device, more particularly to a kind of compressed air condensate liquid discharge dress
Put.
Background technology
Condensed water is the inevitable outcome of compressed air, in air compressor machine, cooling driers, air accumulator, filter and pipeline equipotential
Put and be required for installing condensate liquid water trap and be used to discharging condensed water, existing settling mode is mainly 1, using manually arranging
Put, 2, using float-ball type water trap or magnetic valve water trap（Time control）Discharged etc. equipment；But, due to condensed water
Yield is to be frequently present of impurity in dynamic change, and compressed air, causes the presence of existing drainage pattern not keep away
The phenomenon of non-leaking compressed air, causes energy waste.
Utility model content
To solve problems of the prior art, the purpose of this utility model is to provide a kind of simple in construction, installation
Convenient, insensitive to impurity, maintenance work is few, the high compressed air condensate discharging device of reliability.
To achieve the above object, the technological means that the utility model is taken is：A kind of compressed air condensate liquid discharge dress
Put, including controller, liquid collecting container, mozzle, liquid level sensor, control tracheae, diaphragm valve on liquid collecting container,
Outlet pipe and blowdown bolt, and the magnetic valve between diaphragm valve and outlet pipe；The liquid level sensor is arranged on collection
The top of liquid container, controller connection liquid level sensor, magnetic valve, the pressure relief opening of diaphragm valve；The mozzle is arranged on liquid collecting
The upper side of container, the control tracheae is arranged on the another side top of liquid collecting container correspondence mozzle mounting surface, described
Outlet pipe and blowdown bolt are arranged on liquid collecting container bottom.
Further, the outlet pipe is arranged on control tracheae side on liquid collecting container, and blowdown bolt holds installed in liquid collecting
Mozzle side on device.
Preferably, the liquid level sensor is ultrasonic sensor or capacitance type sensor.
Preferably, the mozzle and outlet pipe use DN32 galvanized pipes.
Preferably, the diaphragm valve is pneumatic diaphragm valve.
Preferably, the control tracheae uses DN25 galvanized pipes.
Preferably, the blowdown bolt is stainless steel Ф 16*2 hexagon socket head cap screw.
Operation principle：First, under liquid collecting container low liquid level state, the condensation that liquid collecting container aggregation is flowed into from mozzle
Liquid, now magnetic valve is in off-position, and control tracheae is unimpeded, and system pressure, which is acted on, closes diaphragm valve above diaphragm valve,
And ensure positive confinement between diaphragm valve and valve seat；When being increased to setting high point with the liquid level of condensate liquid in liquid collecting container, liquid
Level sensor sends signal, controller electromagnetic valve of instruction energization closing control tracheae, while the pressure relief opening release above diaphragm valve
Communicated with air, the film valve block pressure that liquid is lifted off in valve seat, liquid collecting container from below that is condensed discharges condensate liquid from delivery port；
Controller calculates the speed that liquid level drops to setting low spot according to the signal of liquid level sensor, and according to this speed determine every
The time that film valve is opened, before compressed air leakage, the power-off of controller electromagnetic valve of instruction is closed and simultaneously closes off pressure relief opening, is
System pressure is acted on above diaphragm valve again, diaphragm valve is closed in time；Above-mentioned steps automatic cycle.
The beneficial effects of the utility model are：Structure design is simple, easy for installation, reasonable in design, utilizes controller, liquid collecting
Container mozzle, liquid level sensor, control tracheae, diaphragm valve, the combination of outlet pipe, according to the generation of condensate liquid in compressed air
Dynamic auto draining is measured, and timely automated can control to close water trap, so that the waste of compressed air is avoided, energy-saving effect reason
Think；Due to setting high-low water level by liquid level sensor so that this equipment is insensitive to impurity, magnetic valve, the combination of diaphragm valve
Use, reliability is high, maintenance work is few.
Brief description of the drawings
The utility model is described in detail with reference to view and embodiment.
Fig. 1 is structural representation of the present utility model.
In figure：1st, mozzle, 2, liquid collecting container, 3, liquid level sensor, 4, control tracheae, 5, blowdown bolt, 6, magnetic valve,
7th, pressure relief opening, 8, diaphragm valve, 9, outlet pipe, 10, controller.
Embodiment
Embodiment 1
A kind of compressed air condensate discharging device as shown in Figure 1, including controller 10, liquid collecting container 2, are arranged on
Mozzle 1, liquid level sensor 3, control tracheae 4, diaphragm valve 8, outlet pipe 9 and blowdown bolt 5, Yi Jian on liquid collecting container 2
Magnetic valve 6 between diaphragm valve 8 and outlet pipe 9；The liquid level sensor 3 is arranged on the top of liquid collecting container 2, controller
10 connection liquid level sensors 3, magnetic valve 6, the pressure relief opening 7 of diaphragm valve 8, controller 10 receive the signal that liquid level sensor 3 is sent,
Control the open and close state of magnetic valve 6；The mozzle 1 is arranged on the upper side of liquid collecting container 2, and the control tracheae 4 is installed
On the another side top of the correspondence mounting surface of mozzle 1 of liquid collecting container 2, the outlet pipe 9 and blowdown bolt 5 hold installed in liquid collecting
The bottom of device 2.
Embodiment 2
As the further preferred design to embodiment 1, the outlet pipe 9, which is arranged on liquid collecting container 2, controls tracheae 4 one
Side, blowdown bolt 5 is arranged on the side of mozzle 1 on liquid collecting container 2.Blowdown bolt can be according to the actual conditions of work, setting one
End time manual blowdown.
The liquid level sensor 3 is ultrasonic sensor or capacitance type sensor.In use the application of liquid level sensor
Two kinds of decision design for giving cost and service condition are only provided, still, existing liquid level sensor are not discharged, it acts on energy
The application purpose is realized, all in the protection domain of the application.
The mozzle 1 and outlet pipe 9 use DN32 galvanized pipes.
The diaphragm valve 8 is pneumatic diaphragm valve.
The control tracheae 4 uses DN25 galvanized pipes.
The blowdown bolt 5 is stainless steel Ф 16*2 hexagon socket head cap screw.
Embodiment 3
As the application method of the compressed air condensate discharging device described in embodiment 1,2, step is as follows：First, exist
Under liquid collecting container low liquid level state, condensate liquid is flowed into liquid collecting container 2 from mozzle 1, and assembled herein, now magnetic valve 6
In off-position, control tracheae 4 is unimpeded, so that system pressure acts on the top of diaphragm valve 8, due to the top of diaphragm valve 8 with
The contact area of compressed air is more than lower section, so the larger pressure of top closes diaphragm valve 8, and ensures diaphragm valve 8 and valve
Positive confinement between seat；As condensate liquid gradually increases in liquid collecting container 2, when liquid level is increased to peak H, level sensing
Device 3 sends signal, and controller 10 makes magnetic valve 6 be powered and closes tracheae 4, at the same make the release of pressure relief opening 7 of the top of diaphragm valve 8 with
Air is communicated, and the pressure of the lower section of diaphragm valve 8 is still system pressure, therefore pressure below is more than top pressure, and film valve block is cold
Condensate liquid is had delivery port 9 to discharge by the pressure that lime set is lifted off in valve seat, liquid collecting container 2 from below；At this moment controller 10 is according to liquid
The signal of level sensor, calculates liquid level and drops to minimum point L speed, and accurately determine that diaphragm valve 8 is opened according to this speed
Time, before compressed air leakage, controller 10 makes the power-off of magnetic valve 6 close and simultaneously close off pressure relief opening 7, system pressure
Again the top of diaphragm valve 8 is acted on, makes the timely tight closing of diaphragm valve 8.
One of ordinary skill in the art will appreciate that：Various embodiments above is only to illustrate technical side of the present utility model
Case, rather than its limitations；Although the utility model is described in detail with reference to foregoing embodiments, this area it is common
Technical staff should be understood：It can still modify to the technical scheme described in foregoing embodiments, or to wherein
Some or all of technical characteristic carries out equivalent substitution；And these modifications or replacement, do not make the essence of appropriate technical solution
Depart from the scope of each embodiment technical scheme of the utility model.
Claims (7)
1. a kind of compressed air condensate discharging device, including controller, liquid collecting container, the water conservancy diversion on liquid collecting container
Pipe, liquid level sensor, control tracheae, diaphragm valve, outlet pipe and blowdown bolt, and between diaphragm valve and outlet pipe
Magnetic valve；The liquid level sensor is arranged on the top of liquid collecting container, controller connection liquid level sensor, magnetic valve, diaphragm valve
Pressure relief opening；The mozzle is arranged on the upper side of liquid collecting container, and the control tracheae is arranged on liquid collecting container correspondence and led
The another side top of flow tube mounting surface, the outlet pipe and blowdown bolt are arranged on liquid collecting container bottom.
2. compressed air condensate discharging device according to claim 1, it is characterised in that：The outlet pipe is arranged on collection
Tracheae side is controlled on liquid container, blowdown bolt is arranged on mozzle side on liquid collecting container.
3. compressed air condensate discharging device according to claim 1, it is characterised in that：The liquid level sensor is super
Sonic sensor or capacitance type sensor.
4. compressed air condensate discharging device according to claim 1, it is characterised in that：The mozzle and outlet pipe
Use DN32 galvanized pipes.
5. compressed air condensate discharging device according to claim 1, it is characterised in that：The diaphragm valve for it is pneumatic every
Film valve.
6. compressed air condensate discharging device according to claim 1, it is characterised in that：The control tracheae is used
DN25 galvanized pipes.
7. compressed air condensate discharging device according to claim 1, it is characterised in that：The blowdown bolt is stainless
Steel Ф 16*2 hexagon socket head cap screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720122871.XU CN206469053U (en) | 2017-02-10 | 2017-02-10 | A kind of compressed air condensate discharging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720122871.XU CN206469053U (en) | 2017-02-10 | 2017-02-10 | A kind of compressed air condensate discharging device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206469053U true CN206469053U (en) | 2017-09-05 |
Family
ID=59703357
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720122871.XU Active CN206469053U (en) | 2017-02-10 | 2017-02-10 | A kind of compressed air condensate discharging device |
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| Country | Link |
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| CN (1) | CN206469053U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106838599A (en) * | 2017-02-10 | 2017-06-13 | 淮北五星铝业有限公司 | A kind of compressed air condensate discharging device |
| CN113027743A (en) * | 2021-03-01 | 2021-06-25 | 南京格瑞森节能科技有限公司 | Zero-air-consumption capacitive drainer and drainage control method thereof |
-
2017
- 2017-02-10 CN CN201720122871.XU patent/CN206469053U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106838599A (en) * | 2017-02-10 | 2017-06-13 | 淮北五星铝业有限公司 | A kind of compressed air condensate discharging device |
| CN113027743A (en) * | 2021-03-01 | 2021-06-25 | 南京格瑞森节能科技有限公司 | Zero-air-consumption capacitive drainer and drainage control method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Compressed air condensate discharging device Effective date of registration: 20180829 Granted publication date: 20170905 Pledgee: Huaibei Economic Development Zone Longxing financing Company limited by guarantee Pledgor: Huaibei Five-star Aluminium Co.,Ltd. Registration number: 2018340000443 |
|
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 235000 Longhe Road, Longhu industrial project area, Huaibei City, Anhui Province Patentee after: Anhui Wuxing high tech Material Co.,Ltd. Address before: 235000 Longhe Road, Longhu industrial project area, Duji District, Huaibei City, Anhui Province Patentee before: HUAIBEI FIVE-STAR ALUMINIUM Co.,Ltd. |