CN109578798A - Self-draining arrangement and its working method for appendix - Google Patents
Self-draining arrangement and its working method for appendix Download PDFInfo
- Publication number
- CN109578798A CN109578798A CN201811330544.9A CN201811330544A CN109578798A CN 109578798 A CN109578798 A CN 109578798A CN 201811330544 A CN201811330544 A CN 201811330544A CN 109578798 A CN109578798 A CN 109578798A
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- Prior art keywords
- water tank
- water
- self
- gas pipeline
- inductor
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16T—STEAM TRAPS OR LIKE APPARATUS FOR DRAINING-OFF LIQUIDS FROM ENCLOSURES PREDOMINANTLY CONTAINING GASES OR VAPOURS
- F16T1/00—Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16T—STEAM TRAPS OR LIKE APPARATUS FOR DRAINING-OFF LIQUIDS FROM ENCLOSURES PREDOMINANTLY CONTAINING GASES OR VAPOURS
- F16T1/00—Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers
- F16T1/38—Component parts; Accessories
- F16T1/386—Actuating mechanisms for lift valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16T—STEAM TRAPS OR LIKE APPARATUS FOR DRAINING-OFF LIQUIDS FROM ENCLOSURES PREDOMINANTLY CONTAINING GASES OR VAPOURS
- F16T1/00—Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers
- F16T1/38—Component parts; Accessories
- F16T1/48—Monitoring arrangements for inspecting, e.g. flow of steam and steam condensate
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Non-Electrical Variables (AREA)
Abstract
Self-draining arrangement provided by the present invention for gas pipeline, including the appendix for conveying compressed air, it further include having Intaker controller, air outlet control device, water tank, water-level detecting device and drainage arrangement in water tank, wherein, the water tank is for collecting condensed water, the water storage pot bottom is connected with the drainage arrangement, and the water-level detecting device is used to incude in real time height of water level in the water tank to control the folding of the drainage arrangement and the corresponding throughput for adjusting the Intaker controller and air outlet control device respectively.
Description
Technical field
The present invention relates to the technical fields of appendix, refer in particular to for the self-draining arrangement of appendix and its work side
Method.
Background technique
The existing gas pipeline for transport air compressed gas since pipeline in actual production is usually quite length, when
Air in transmission process, generates a large amount of condensation since the condensation point of vapor in compressed air is increased in pipe in pipe
Water, if these condensed waters are discharged not in time, prolonged stay can cause certain damage to the pneumatic element in pipeline in the duct,
And compressed air quality is influenced, traditional pipe drainage mode generally passes through artificial timing drainage, and disadvantage is first is that waste
Human cost, second is that it cannot be guaranteed that the accuracy of drain time causes discharge not in time to influence compressed air quality.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide the self-draining arrangements and its work for appendix
Make method.
In order to achieve the above purpose, the self-draining arrangement provided by the present invention for gas pipeline, including be used for
The appendix for conveying compressed air, further includes having the Intaker controller, air outlet control device, water storage communicated respectively with appendix
Tank, water-level detecting device and drainage arrangement in water tank, wherein described water tank one end is controlled with the air inlet respectively
Device and the air outlet control device are connected to collect the condensed water in appendix, the water storage pot bottom and the draining
Device is connected, and the water-level detecting device is for incuding in the water tank height of water level in real time to control the row respectively
The folding of water installations and the corresponding throughput for adjusting the Intaker controller and air outlet control device.
Further, the water-level detecting device includes upper inductor and lower inductor.
It further, further include a transparent monitoring pipe, wherein one end of the monitoring pipe is controlled with the air inlet respectively
Device and the air outlet control device are connected, and the other end of the monitoring pipe and the bottom of water tank are connected.
Further, when water level is located at the upper sensor location in the water tank, the drainage arrangement is opened at this time
Condensed water is discharged, corresponding adjust reduces the air inflow of the Intaker controller, the gas output of the air outlet control device
Increase.
Further, when water level is lower than the lower sensor location in the water tank, the drainage arrangement is closed at this time,
Corresponding adjust increases the air inflow of the Intaker controller, and the air outlet control device gas output is reduced.
Further, further include having PLC processor, wherein the upper inductor and lower inductor respectively with PLC processor
Input terminal Electricity Federation, the output end of the PLC processor and the drainage arrangement Electricity Federation.
Further, the drainage arrangement is drain solenoid valve.
Further, the Intaker controller and air outlet control device are respectively air inflow control valve and throughput control out
Valve processed.
Further, the water tank is vertically arranged at gas transmission pipe end.
The working method of self-draining arrangement for appendix, comprising the following steps: water tank is collected in appendix and produced
Raw condensed water, wherein monitoring pipe mutually passes to height of water level in observation water tank in real time with water tank；Upper induction in water tank
Height of water level in device and lower inductor real-time monitoring water tank, wherein when height of water level is located at upper inductor in water tank,
PLC processor controls drainage arrangement and opens so that condensed water is discharged, at this point, corresponding adjust subtracts the air inflow of Intaker controller
Few, the gas output of air outlet control device increases；Until when height of water level is lower than lower inductor in water tank, PLC processor control
Drainage arrangement is closed, at this point, corresponding adjust increases the air inflow of the Intaker controller, the gas of the air outlet control device
Flow is reduced.
The present invention uses above-mentioned scheme, the beneficial effect is that: the condensation generated in compressed air compression transportational process
Water can flow into water tank, wherein using water level in inductor automatic sensing tank to be automatically drained out condensed water in water tank, if
Some monitoring pipes can easily check that SEA LEVEL VARIATION is not only reduced in water tank to facilitate adjusting pipeline disengaging throughput in real time
Human cost, while intelligent control drains, and has many advantages, such as flexible operation, it is practical.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is control flow chart of the invention.
Wherein, 1- appendix, 2- air inflow control valve, 21- air inlet pipe, 3- go out flow control valves, 31- escape pipe,
4- drain solenoid valve, the upper inductor of 5-, inductor under 6-, 7-PLC processor, 8- monitoring pipe, 9- water tank.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that the described embodiment is only a part of the embodiment of the present invention, instead of all the embodiments.Based on this
Embodiment in invention, every other reality obtained by those of ordinary skill in the art without making creative efforts
Example is applied, shall fall within the protection scope of the present invention.
In the present embodiment, for the self-draining arrangement of appendix, including the appendix 1 for conveying compressed air,
Intaker controller, air outlet control device, water tank 9, the water-level detecting device in water tank 9 communicated with appendix 1
And drainage arrangement, specifically, referring to figure 1, formed below 1 end of appendix in " Qian " type and with 1 phase of appendix
Logical tracheae, wherein one end of tracheae is provided with the Intaker controller for controlling gas inlet amount, is air inlet pipe 21, gas
The other end of pipe is provided with the air outlet control device for controlling gas gas output, is escape pipe 31, it is preferred that in the present embodiment
In, Intaker controller and air outlet control device are respectively air inlet control valve 2 and outlet control valve 3, can pass through control valve
To adjust the throughput size of air inlet pipe 21 and escape pipe 31；In the present embodiment, water tank 9 is welded in immediately below air inlet pipe 21
And with air inlet pipe 21 ventilate connect, wherein condensed water of the gas through being generated when air inlet pipe 21 will gather in water tank 9 (due into
Tracheae 21 and escape pipe 31 communicate, that is, water tank 9 is communicated with escape pipe 31 and air inlet pipe 21), it is preferred that in the present embodiment
In, water tank 9 is the stainless steel seamless pipe of diameter 120mm, further includes a transparent monitoring pipe constituted with glass material further
8, wherein monitoring pipe 8 is set to the underface of escape pipe 31 and is connected with escape pipe 31 (due to air inlet pipe 21 and escape pipe
31 communicate, that is, monitoring pipe 8 is communicated with escape pipe 31 and air inlet pipe 21), in addition, the bottom and 9 bottom of water tank of monitoring pipe 8
It is connected, such design keeps air pressure in device so as to be connected between 9 top of water tank and monitoring 8 top of pipe
Balance, and due to water tank 9 with monitoring 8 bottom of pipe communicate, this design so that the height of water level in water tank 9 can synchronize and pass through prison
Test tube 8 observes directly, convenient for user understands liquid level in water tank 9 and corresponds to and adjusts air inlet pipe 21 and escape pipe 31
Throughput, it is preferred that it is identical as 31 pipe diameter size of escape pipe that 8 caliber of pipe is monitored in the present embodiment；In the present embodiment, water tank
9 bottoms are provided with a drainage arrangement, specially drain solenoid valve 4, can by drain solenoid valve 4 open and close with it is corresponding discharge or section
The only condensed water in water tank 9 adjusts height of water level purpose in water tank 9 to reach.
Further, in the present embodiment, water-level detecting device is provided in water tank 9 in real-time detection water tank 9
Height of water level variation, specifically, water-level detecting device includes upper inductor 5 and lower inductor 6, wherein upper inductor 5 is loaded on storage
The above position in the middle part of water pot 9 (upper 5 position of inductor can be set in the position in water tank 9 according to actual needs), lower sense
Answering device 6 to be loaded on further includes a PLC processor 7 that outside is arranged in apart from 9 position tank bottom 10cm of water tank, as illustrated in fig. 1 and 2,
Wherein, upper inductor 5 and lower inductor 6 respectively with the input terminal Electricity Federation of PLC processor 7, the output end of PLC processor 7 and row
Water installations (that is, drain solenoid valve 4) Electricity Federation by water level in 6 real-time monitoring water tank 9 of upper inductor 5 and lower inductor and leads to
It crosses PLC processor 7 and controls opening and closing for drain solenoid valve 4, specifically, working as height of water level in water tank 9 reaches inductor 5
When position, the induction end of upper inductor 5 touches water to send electric signal to PLC processor 7, and PLC processor 7 is according to telecommunications
Number information is with united opening drain solenoid valve 4, and water level is begun to decline in water tank 9, similarly, when height of water level is lower than lower inductor
When 6, the induction end of lower inductor 6 does not reach water to send electric signal to PLC processor 7, and PLC processor 7 is according to telecommunications
Number information closes drain solenoid valve 4 to link, and causes compressed air to pass through draining electricity to prevent in water tank 9 condensed water to be allowed to dry
Magnet valve 4 leaks out, and realizes the Auto-drainage effect in water tank 9 (using inductor and processor to control solenoid valve folding
For well-known technique, details can refer to the Chinese patent that notification number is CN104935228B, herein no longer carry out its principle into one
Step repeats).
It makes and further explaining now in conjunction with working method of the specific embodiment to the present embodiment.
In the present embodiment, the self-draining arrangement for appendix 1, includes the following steps, water tank 9 mainly by into
Tracheae 21 collects the condensed water generated in appendix 1, wherein monitoring pipe 8 passes to observation water tank 9 in real time with 9 phase of water tank
Interior height of water level, at this point, height of water level in 6 real-time monitoring water tank 9 of upper inductor 5 and lower inductor in water tank 9,
In, when condensed water is gradually assembled so that height of water level is located at the position of upper inductor 5 in water tank 9, upper inductor 5 sends electricity
Signal controls drain solenoid valve 4 to PLC processor 7 and opens the condensed water being discharged in water tank 9, at this point, manually adjustable make
The air inflow of air inflow control valve 2 is reduced, and the gas output of flow control valves 3 increases out, slows down condensed water aggregation velocity；Directly
When height of water level is lower than lower inductor 6 in water tank 9, lower inductor 6 sends electric signal to PLC processor 7 and controls draining electricity
Magnet valve 4 is closed to end condensed water in water tank 9 and be discharged, and similarly, can correspond to the air inlet for adjusting and making air inflow control valve 2 manually
Amount increases, and the throughput of flow control valves 3 is reduced with the aggregation velocity of equilibrium condensation water out, makes water tank by dynamic control
Height of water level is between upper inductor 5 and lower inductor 6 in 9, while air inflow control valve 2 and flow control valves 3 can be right out
Throughput should be adjusted to control condensed water in water tank 9 and gather speed, not only reduce human cost, while intelligent control is arranged
Water has many advantages, such as flexible operation, practical.
The embodiment of the above is only presently preferred embodiments of the present invention, not does limit in any form to the present invention
System.Anyone skilled in the art utilizes the skill of the disclosure above without departing from the scope of the technical proposal of the invention
Art content makes more possible variations and retouching to technical solution of the present invention, or modification is equivalent embodiment of the invention.
Therefore all contents without departing from technical solution of the present invention, equivalent equivalence changes, should all be covered by made by thinking according to the present invention
In protection scope of the present invention.
Claims (10)
1. the self-draining arrangement of gas pipeline is used for, including the appendix (1) for conveying compressed air, it is characterised in that:
It further include having the Intaker controller communicated respectively with appendix (1), air outlet control device, water tank (9), being set to water tank
(9) water-level detecting device and drainage arrangement in, wherein described water tank (9) one end respectively with the Intaker controller and
The air outlet control device is connected to collect the condensed water in appendix (1), water tank (9) bottom and the draining
Device is connected, and the water-level detecting device is for incuding in the water tank (9) height of water level in real time to control institute respectively
State the folding and the corresponding throughput for adjusting the Intaker controller and air outlet control device of drainage arrangement.
2. the self-draining arrangement according to claim 1 for gas pipeline, it is characterised in that: the water level detecting dress
It sets including upper inductor (5) and lower inductor (6).
3. the self-draining arrangement according to claim 1 for gas pipeline, it is characterised in that: further include one transparent
Monitoring pipe (8), wherein it is described monitoring pipe (8) one end respectively with the Intaker controller and the air outlet control device
It is connected, the bottom of the other end and water tank (9) of the monitoring pipe (8) is connected.
4. the self-draining arrangement according to claim 1 for gas pipeline, it is characterised in that: when the water tank
(9) when interior water level is located at upper inductor (5) position, the drainage arrangement is opened so that condensed water is discharged at this time, corresponding to adjust
Reduce the air inflow of the Intaker controller, the gas output of the air outlet control device increases.
5. the self-draining arrangement according to claim 1 for gas pipeline, it is characterised in that: when the water tank
(9) when interior water level is lower than lower inductor (6) position, the drainage arrangement is closed at this time, and corresponding adjust makes the air inlet control
The air inflow of device processed increases, and the air outlet control device gas output is reduced.
6. the self-draining arrangement according to claim 1 for gas pipeline, it is characterised in that: further include having at PLC
It manages device (7), wherein the upper inductor (5) and lower inductor (6) the input terminal Electricity Federation with PLC processor (7) respectively, it is described
The output end of PLC processor (7) and the drainage arrangement Electricity Federation.
7. the self-draining arrangement according to claim 1 for gas pipeline, it is characterised in that: the drainage arrangement is
Drain solenoid valve (4).
8. the self-draining arrangement according to claim 1 for gas pipeline, it is characterised in that: the air inlet control dress
It sets and air outlet control device is respectively air inflow control valve (2) and flow control valves (3) out.
9. the self-draining arrangement according to claim 1 for gas pipeline, it is characterised in that: the water tank (9)
It is vertically arranged at appendix (1) road end.
10. a kind of working method of the self-draining arrangement according to any one of claims 1 to 8 for gas pipeline,
It is characterized by: water tank (9) collects the condensed water generated in appendix (1) road, wherein monitoring pipe (8) and water tank (9) phase
Pass to observation water tank (9) interior height of water level in real time, upper inductor (5) and lower inductor (6) real-time monitoring in water tank (9)
Water tank (9) interior height of water level, wherein when water tank (9) interior height of water level is located at upper inductor (5), PLC processor (7)
Drainage arrangement is controlled to open so that condensed water is discharged, at this point, corresponding adjust reduces the air inflow of Intaker controller, outlet control
The gas output of device increases；Until when water tank (9) interior height of water level is lower than lower inductor (6), PLC processor (7) control row
Water installations are closed, at this point, corresponding adjust increases the air inflow of the Intaker controller, the air-flow of the air outlet control device
Amount is reduced.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811330544.9A CN109578798A (en) | 2018-11-09 | 2018-11-09 | Self-draining arrangement and its working method for appendix |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811330544.9A CN109578798A (en) | 2018-11-09 | 2018-11-09 | Self-draining arrangement and its working method for appendix |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109578798A true CN109578798A (en) | 2019-04-05 |
Family
ID=65921980
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811330544.9A Pending CN109578798A (en) | 2018-11-09 | 2018-11-09 | Self-draining arrangement and its working method for appendix |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109578798A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112483877A (en) * | 2020-11-25 | 2021-03-12 | 山东艾泰克环保科技股份有限公司 | Air cylinder assembly |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3968812A (en) * | 1971-10-12 | 1976-07-13 | Instrumentation Industries, Inc. | Apparatus for removal of condensed moisture from respiratory tubes |
| CN201660484U (en) * | 2010-03-30 | 2010-12-01 | 成都成钢梅塞尔气体产品有限公司 | Condensed water drainage device |
| CN203051035U (en) * | 2012-11-30 | 2013-07-10 | 广州黄岩机电科技有限公司 | Automatic drainage device of air condition compressor |
| CN203286278U (en) * | 2013-05-14 | 2013-11-13 | 宝钢不锈钢有限公司 | Dual-communication self-balancing coal gas pipe condensate water discharging device |
| CN106838599A (en) * | 2017-02-10 | 2017-06-13 | 淮北五星铝业有限公司 | A kind of compressed air condensate discharging device |
| CN107061995A (en) * | 2017-05-26 | 2017-08-18 | 江苏省冶金设计院有限公司 | Liquid level mouthful regards formula water seal drainage device |
-
2018
- 2018-11-09 CN CN201811330544.9A patent/CN109578798A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3968812A (en) * | 1971-10-12 | 1976-07-13 | Instrumentation Industries, Inc. | Apparatus for removal of condensed moisture from respiratory tubes |
| CN201660484U (en) * | 2010-03-30 | 2010-12-01 | 成都成钢梅塞尔气体产品有限公司 | Condensed water drainage device |
| CN203051035U (en) * | 2012-11-30 | 2013-07-10 | 广州黄岩机电科技有限公司 | Automatic drainage device of air condition compressor |
| CN203286278U (en) * | 2013-05-14 | 2013-11-13 | 宝钢不锈钢有限公司 | Dual-communication self-balancing coal gas pipe condensate water discharging device |
| CN106838599A (en) * | 2017-02-10 | 2017-06-13 | 淮北五星铝业有限公司 | A kind of compressed air condensate discharging device |
| CN107061995A (en) * | 2017-05-26 | 2017-08-18 | 江苏省冶金设计院有限公司 | Liquid level mouthful regards formula water seal drainage device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112483877A (en) * | 2020-11-25 | 2021-03-12 | 山东艾泰克环保科技股份有限公司 | Air cylinder assembly |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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Application publication date: 20190405 |