CN106824986B - A kind of method of electronic waste pollution-free processing and resource utilization - Google Patents

A kind of method of electronic waste pollution-free processing and resource utilization Download PDF

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Publication number
CN106824986B
CN106824986B CN201710053700.0A CN201710053700A CN106824986B CN 106824986 B CN106824986 B CN 106824986B CN 201710053700 A CN201710053700 A CN 201710053700A CN 106824986 B CN106824986 B CN 106824986B
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China
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copper
feeder
shaking table
enters
screw
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CN106824986A (en
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杨生强
徐正平
宦勇
周扬建
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

A kind of method of electronic waste pollution-free processing and resource utilization;It is related to technical field of waste treatment.Disclose the method for a kind of completely new electronic waste for not generating secondary pollution pollution-free processing and resource utilization.The following steps are included: the method manually dismantled takes out the device of the noxious material contained in electronic waste, separately deal with;Remainder is put into crusher and is crushed;Broken mixture is divided into iron, copper aluminium mixture, plastics three parts, wherein iron enters iron charge collector, plastics enter non-metal collection device;Copper aluminium mixture enters grinding glomeration copper, alumina particles mixture in grinder;Spherical copper, alumina particles mixture are sorted at copper, aluminium, and then, copper enters copper collector, aluminium enters aluminium collector;It completes.The technology of the present invention is a kind of revolutionary processing method of electronic waste treatment industry, has important economy, social effect to China environmental protection, comprehensive utilization of resources.

Description

A kind of method of electronic waste pollution-free processing and resource utilization
Technical field
The present invention relates to technical field of waste treatment more particularly to kinds of processes apply to electronic waste it is pollution-free processing with The method of resource utilization.
Background technique
It is Chinese to scrap more than 5,000,000 television sets, 4,000,000 refrigerators, 5,000,000 computers and 60,000,000 hands every year Machine, the electronic waste generated every year is more than 2,300,000 tons, and is increased year by year, and the electronic waste by illegal channels import is more than 14000000 tons.Therefore, electronic waste to be treated reaches 16,300,000 tons or more every year in China.It is opened from January 1st, 2011 in China " waste electric appliance and electronic Product recycling handles management rules " the regulation waste electrical and electronic equipment for beginning to implement recycles operator couple The waste electric products of recycling are handled, and waste electrical and electronic equipment processing qualification should be obtained.Even but having obtained Waste electrical and electronic equipment handles the enterprise of qualification, and treatment process still continues to use traditional " baked wheaten cake ", and (burning-off plastics leave gold Belong to, generate a large amount of exhaust gas and residue) and " washing " (use strong acid or " chloroazotic acid " to dissolve metal, the plastics through acid soak are discarded into For new rubbish), resource utilization rate is low, a large amount of waste water,waste gas and industrial residue is generated in treatment process, to air, river, It is lauched, soil etc. causes serious pollution.Therefore, there is an urgent need to one kind not to produce secondary pollution, can be to waste electronic in China The processing method of the recyclings such as plastics, copper, aluminium, iron in product.
Summary of the invention
The present invention in view of the above problems, propose a kind of completely new pollution-free processing of electronic waste for not generating secondary pollution with The method of resource utilization.One side treatment process does not generate the pollution such as waste water,waste gas and industrial residue;On the other hand by electronic waste In plastics, copper, aluminium, iron all recycle, recycle, so that electronic waste is become resource, the harm by electronic waste to environment It is preferably minimized.
The technical scheme is that the following steps are included:
1) method manually dismantled takes out the device of the noxious material contained in electronic waste, separately deals with;
2) remainder is put into crusher and is crushed;
3) broken mixture is divided into iron, copper aluminium mixture, plastics three parts, wherein iron enters iron charge collector, modeling Material enters non-metal collection device;
4) copper aluminium mixture enters grinding glomeration copper, alumina particles mixture in grinder;
5) spherical copper, alumina particles mixture are sorted at copper, aluminium, and then, copper enters copper collector, aluminium enters aluminium collection Device;
6) it completes.
2, the method for a kind of electronic waste according to claim 1 pollution-free processing and resource utilization, feature Be, step 2,3), 4), 5) in generate dusty gas through pipeline be collected into deduster processing it is up to standard after discharge.
In the way of the mechanical treatment of the full physics such as broken, separation, grinding, sorting, dedusting, treatment process does not produce the present invention Raw secondary pollution;By electronic waste automatic sorting, at plastics, iron, copper, aluminium, (device of the noxious material contained in electronic waste is such as Kinescope, fluorescent screen etc. manually take out, and separately deal with) and all recycle, so that discarded electronic waste is become resources circulation It utilizes, not only electronic waste is preferably minimized the pollution of environment, also saves vast resources.In operating cost, although equipment The certain operating cost of the generations such as depreciation, power consumption, but electronic waste treated plastics, iron, copper, aluminium can be used as associated row The raw material of industry generates certain economic benefit, in addition the subsidies granted for policy considerations that country handles electronic waste, with the technology of the present invention Processing electronic waste can generate preferable economic benefit, and at current price measuring and calculating processing electronic waste can produce 500-1300 Yuan/ton economic benefit (related with electronic waste type).In addition, the technology of the present invention and conditional electronic garbage treating process phase Than treatment effeciency format high throughput is big, the economic benefits generated every year.Therefore, the technology of the present invention is electronic waste processing row A kind of revolutionary processing method of industry, has important economy, social effect to China environmental protection, comprehensive utilization of resources.
Detailed description of the invention
Fig. 1 is flow chart of the invention,
Fig. 2 is structural schematic diagram of the invention,
Fig. 3 is the structural schematic diagram of crushing system,
Fig. 4 is the structural schematic diagram of separation system,
Fig. 5 is the structural schematic diagram of grinding system,
Fig. 6 is the structural schematic diagram of separation system;
1 is infeed belt conveyor one in figure, and 2 be crusher, and 3 be cyclone separator one, and 4 be discharging spiral conveyor, 5 It is oscillating feeder, 6 be magnetic separator, and 7 be belt conveyor, and 8 be three outlet vibrating screens, and 81 be that bulk materials feed back exports, 82 It is coarse fodder outlet, 83 be fine material outlet, and 9 be rotary drum magnetic separator one, and 10 be rotary drum magnetic separator two, and 11 be current vortex sorting machine one, 12 be current vortex sorting machine two, and 13 be feeding spiral conveyer, and 14 be grinder, and 15 be cyclone separator two, and 16 be charging skin Band conveyer two, 17 be five separation vibrating sieve extension sets, and 170 be maximum sphere feed back outlet, and 18 be screw(-type) feeder one, and 19 be to shake Bed one, 20 be screw(-type) feeder two, and 21 be shaking table two, and 22 be screw(-type) feeder three, and 23 be shaking table three, and 24 be screw(-type) feeder Four, 25 be shaking table four, and 26 be dust-precipitator.
Specific embodiment
The present invention is as shown in figures 1 to 6, comprising the following steps: 1) method manually dismantled has what is contained in electronic waste The device of noxious material takes out, and separately deals with;
2) remainder the crusher in crushing system is put into be crushed;
3) broken mixture passes through separation system, is divided into iron, copper aluminium mixture, plastics three parts, wherein iron enters Iron charge collector, plastics enter non-metal collection device;
4) copper aluminium mixture enters the grinder in grinding system grinding glomeration copper, alumina particles mixture;
5) spherical copper, the sorted system of alumina particles mixture are divided into copper, aluminium, and then, copper enters copper collector, aluminium enters aluminium Collector;
6) it completes.
Wherein, the dusty gas generated in crushing system, separation system, grinding system and separation system is collected into through pipeline Discharge after deduster processing is up to standard.
The present invention in a particular application, including crushing system A, separation system B, grinding system C, separation system D and is gathered dust System E;
Crushing system includes infeed belt conveyor 1, crusher 2, cyclone separator 1 and discharging spiral conveyor 4. One end of infeed belt conveyor 1 connects electronic waste preprocessing field (kinescope, fluorescent screen in manual demolition electronic waste Deng the device containing noxious material), the other end connects crusher 2, and crusher is equipped with discharge gate;The air outlet of crusher 2 connects Connect cyclone separator 1.
Separation system includes oscillating feeder 5, belt conveyor 7, the outlet of magnetic separator 6, three vibrating screen 8, rotary drum magnetic separator One 9, rotary drum magnetic separator 2 10, current vortex sorting machine 1 and current vortex sorting machine 2 12.Oscillating feeder 5 is connected to broken system The discharging spiral conveyor 4 of system, one end of belt conveyor 7 connect oscillating feeder 5, three outlet vibrating screen 8 of other end connection; Three outlet vibrating screens 8 are equipped with bulk materials feed back outlet 81, coarse fodder outlet 82 and fine material outlet 83, coarse fodder outlet and rotary drum magnetic separation Machine 1 connects, and fine material outlet and rotary drum magnetic separator 2 10 connect;Rotary drum magnetic separator 1 and current vortex sorting machine 1 connect, and turn Drum magnetic separator 2 10 is connect with current vortex sorting machine 2 12.
Grinding system includes feeding spiral conveyer 13, grinder 14, cyclone separator 2 15.Feeding spiral conveyer 13 One end connection current vortex sorting machine 1 and current vortex sorting machine 2 12, the other end connects grinder 14, and grinder 14 goes out Air port is connect with cyclone separator 2 15.
Separation system includes infeed belt conveyor 2 16, five separation vibrating sieve extension sets 17, screw(-type) feeder 1, shaking table One 19, screw(-type) feeder 2 20, shaking table 2 21, screw(-type) feeder 3 22, shaking table 3 23, screw(-type) feeder 4 24, shaking table 4 25. Five separation vibrating sieve extension sets 17 are equipped with maximum sphere feed back outlet 170, remaining four outlets respectively with screw(-type) feeder 1, One end connection of screw(-type) feeder 2 20, screw(-type) feeder 3 22, screw(-type) feeder 4 24;One 18 other end of screw(-type) feeder with Shaking table 1 connects, and the other end of screw(-type) feeder 2 20 connect with shaking table 2 21, the other end of screw(-type) feeder 3 22 with shake Bed 3 23 connects, and the other end of screw(-type) feeder 4 24 is connect with shaking table 4 25.
Dust collecting system: it is made of dust-precipitator 26 and network management (attached drawing is not drawn into air hose).The blast pipe of dust-precipitator 26 and broken One 3 air outlet of cyclone separator in system, separation system air outlet, 2 15 air outlet of cyclone separator, sorting in grinding system The connection of system air outlet.
The present invention is at work: the electronic waste after the device containing noxious material such as manual demolition kinescope, fluorescent screen is logical It crosses and is crushed by infeed belt conveyor 1 into crusher 2, be broken into piece material by discharge port by discharging spiral transferring Machine 4 is sent to be transported to oscillating feeder 5.2 repeated stock of crusher and the bulk iron charge that can not be smashed are by the discharging lock on crusher 2 Door is discharged into iron collector.The material that the gas of broken crusher discharge is taken out of enters powder after the separation of cyclone separator 1 Collector.
Electronic waste fragment enters belt conveyor 7 by oscillating feeder 5, is divided by magnetic separator 6 except (iron enters iron charge to iron Collector) enter the three outlet screenings of vibrating screens 8 afterwards, bulk materials return to crusher 2 by feedback outlet, and the coarse fodder screened out enters Rotary drum magnetic separator 1 further separates the mixing of copper aluminium by current vortex sorting machine 1 except iron (iron enters iron charge collector) Object, fines enter rotary drum magnetic separator 2 10 and further separate except iron (iron enters iron charge collector) by current vortex sorting machine 2 12 Copper aluminium mixture, the copper aluminium mixture isolated enter non-ferrous metal collector, and remainder is (mainly in electronic waste Plastics) enter non-metal collection device.
Copper aluminium mixture by feeding spiral conveyer 13 be transported to grinder 14 carry out grinding be granulated form copper, aluminium ball shape Grain discharge grinder;The material that the gas of grinder discharge is taken out of enters powder collector after the separation of cyclone separator 2 15.
Copper, aluminium spherical particle are sieved by infeed belt conveyor 2 16 into five separation vibrating sieve extension sets 17, most Big sphere passes through maximum sphere feed back outlet and returns to grinding;The copper aluminium spherical particle of other four kinds of specifications passes through screw feeder respectively Machine 1 enters shaking table 1, shaking table 2 21 is entered by screw(-type) feeder 2 20, enters shaking table by screw(-type) feeder 3 22 3 23, shaking table 4 25 is entered by screw(-type) feeder 4 24, shaking table 1, shaking table 2 21, shaking table 3 23 and shaking table 4 25 will not The copper aluminium ball shape grain sorting of same specification is at copper and aluminium, and copper enters copper collector, aluminium enters aluminium collector, completes electronic waste Automatic sorting processing.
Gas is discharged in cyclone separator 1 in crushing system, gas is discharged in separation system, cyclone separator 2 15 in grinding system Discharge gas and separation system discharge gas pass through steel pipe enter dust-precipitator 26 handle it is up to standard after discharge, the dust of collection enters powder Collector.Entire processing unit is nearly free from secondary pollution.
The shaking table one, shaking table two, shaking table three and shaking table four are air-flow shaking table.Air-flow shaking table is the wind in separation equipment Optional equipment and gravity screening plant, principle are that material is fallen on compass screen surface, with the shake of shaking table, lightweight object such as paper, plastics, ash Dirt etc. is separated under the action of the wind, other substances reach lightweight object, low because density difference separates under the shake of shaking table The separation of density and high density object.
Electronic waste is handled by the present apparatus, and the final product of processing is iron, copper, aluminium and plastics, and iron, copper, aluminium can be made For the raw material of related smelting enterprise, the plastics sub-elected are mainly ABS engineering plastics, can be used for being poured municipal inspection shaft cover, water conservancy And plumbing small-sized gate, garbage grille, catch basin etc..
The cleaning of electronic waste processing, minimizing, innoxious can be achieved for the processing of electronic waste in apparatus of the present invention And recycling.
The present invention at work, one, the method manually dismantled by the device of the noxious material contained in electronic waste such as Kinescope, fluorescent screen etc. take out, and separately deal with;Two, remainder is put into crusher and is crushed;Three, broken mixed Object is closed by separation, is divided into iron (entering iron charge collector), copper and aluminium block mixture (entering grinder), plastics and (enters non- Metal collectors) three parts;Four, copper aluminium block mixture enters grinder grinding glomeration copper alumina particles mixture;Five, spherical Copper alumina particles mixture is sorted to be divided into copper (entering copper collector), aluminium (entering aluminium collector).Six, be crushed, separate, grinding, Sorting etc. generations dusty gas through pipeline be collected into deduster processing it is up to standard after discharge.
Electronic waste product iron, copper, aluminium after above-mentioned process can be used as the original of the industries relevant enterprise such as casting, smelting Material, plastics (mainly ABS engineering plastics) can be used for being poured municipal inspection shaft cover, water conservancy and plumbing with small-sized gate, block dirty lattice Grid, catch basin etc..

Claims (1)

1. a kind of method of electronic waste pollution-free processing and resource utilization, which is characterized in that utilize crushing system, segregative line System, grinding system, separation system and dust collecting system are handled,
Crushing system includes infeed belt conveyor one, crusher, cyclone separator one and discharging spiral conveyor, feed belt One end of conveyer one connects electronic waste preprocessing field, and the other end connects crusher, and crusher is equipped with discharge gate;It is broken The air outlet of machine connects cyclone separator one;
Separation system includes oscillating feeder, belt conveyor, magnetic separator, three outlet vibrating screens, rotary drum magnetic separator one, rotary drum magnetic Machine two, current vortex sorting machine one and current vortex sorting machine two are selected, oscillating feeder is connected to the discharging helical feed of crushing system Machine, one end of belt conveyor connect oscillating feeder, three outlet vibrating screen of other end connection;Three outlet vibrating screens are equipped with bulk The outlet of material feed back, coarse fodder outlet and fine material outlet, the outlet of bulk materials feed back are connect with crusher, coarse fodder outlet and rotary drum magnetic Machine one is selected to connect, fine material outlet and rotary drum magnetic separator two connect;Rotary drum magnetic separator one and current vortex sorting machine one connect, rotary drum magnetic Machine two is selected to connect with current vortex sorting machine two;
Grinding system includes feeding spiral conveyer, grinder, cyclone separator two, and one end of feeding spiral conveyer connects electricity Vortex sorting machine one and current vortex sorting machine two, the other end connect grinder, and the air outlet and cyclone separator two of grinder connect It connects;
Separation system include infeed belt conveyor two, five separation vibrating sieve extension sets, screw(-type) feeder one, shaking table one, spiral to Material machine two, shaking table two, screw(-type) feeder three, shaking table three, screw(-type) feeder four, shaking table four, five separation vibrating sieve extension sets are equipped with The outlet of maximum sphere feed back, remaining four outlets respectively with screw(-type) feeder one, screw(-type) feeder two, screw(-type) feeder three, spiral shell Revolve one end connection of batcher four;One other end of screw(-type) feeder is connect with shaking table one, the other end of screw(-type) feeder two with shake Bed two connects, and the other end of screw(-type) feeder three is connect with shaking table three, and the other end of screw(-type) feeder four is connect with shaking table four;
Dust collecting system includes dust-precipitator and network management, one air outlet of cyclone separator in the blast pipe and crushing system of dust-precipitator, point From two air outlet of cyclone separator, the connection of separation system air outlet in system air outlet, grinding system;
The following steps are included:
1) method manually dismantled takes out the device of the noxious material contained in electronic waste, separately deals with;
2) remainder is crushed by infeed belt conveyor one into crusher, is broken into piece material and passes through discharge port Oscillating feeder is transported to by discharging spiral conveyor;
3) broken mixture enters belt conveyor by oscillating feeder, enters three outlet vibrations after removing iron by magnetic separator Sieve screening, bulk materials by feedback outlet return crusher, the coarse fodder screened out enter rotary drum magnetic separator one remove iron after through electric whirlpool Classification machine one separates copper aluminium mixture, and fines enters rotary drum magnetic separator two except separating copper through current vortex sorting machine two after iron Aluminium mixture, remainder are plastics, into non-metal collection device;
4) copper aluminium mixture is transported to grinder by feeding spiral conveyer and carries out grinding and be granulated forming spherical copper alumina particles and mixing Grinder is discharged in object;
5) copper alumina particles mixture is sieved by infeed belt conveyor two into five separation vibrating sieve extension sets, maximum sphere It is exported by maximum sphere feed back and returns to grinder;The copper alumina particles mixture of other four kinds of specifications passes through screw(-type) feeder respectively One enters shaking table one, shaking table two is entered by screw(-type) feeder two, enters shaking table three by screw(-type) feeder three, given by spiral Material machine four enters shaking table four, shaking table one, shaking table two, shaking table three and shaking table four by the sorting of the copper alumina particles mixture of different size at Copper and aluminium, copper enters copper collector, aluminium enters aluminium collector;
6) gas is discharged in cyclone separator one in crushing system, gas is discharged in separation system, cyclone separator two is discharged in grinding system Gas and separation system discharge gas pass through blast pipe and enter dust-precipitator processing rear discharge up to standard, and the dust of collection enters powder collection Device;
7) it completes.
CN201710053700.0A 2017-01-24 2017-01-24 A kind of method of electronic waste pollution-free processing and resource utilization Expired - Fee Related CN106824986B (en)

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106824986B (en) * 2017-01-24 2019-06-21 杨生强 A kind of method of electronic waste pollution-free processing and resource utilization
CN107899724A (en) * 2017-12-12 2018-04-13 梁玉燕 A kind of electronic waste retracting device
CN108480358A (en) * 2018-03-08 2018-09-04 中山大学 A kind of scrap glass cracking and sorting recycling system and method
CN110496846A (en) * 2019-07-05 2019-11-26 苏州鑫达资源再生利用有限公司 A method of recycling copper from useless circuit board
CN112828011A (en) * 2021-01-05 2021-05-25 湖南邦普循环科技有限公司 Method for treating waste lithium battery copper-aluminum material and application

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