CN106824813B - Vehicle-mounted portable intelligent express classification filling system - Google Patents
Vehicle-mounted portable intelligent express classification filling system Download PDFInfo
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- CN106824813B CN106824813B CN201710177327.XA CN201710177327A CN106824813B CN 106824813 B CN106824813 B CN 106824813B CN 201710177327 A CN201710177327 A CN 201710177327A CN 106824813 B CN106824813 B CN 106824813B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The invention discloses a vehicle-mounted portable intelligent express sorting and filling system which comprises a volume detection device, a gravity sensing device, an express sorting device, a circulating filling device, a roller shaft transmission device, an intelligent service terminal and a rack. The system carries out the operations of detecting, classifying and filling on the express items with different sizes, and reduces the labor consumption.
Description
Technical Field
The invention relates to the technical field of logistics, in particular to a vehicle-mounted portable intelligent express classified filling system.
Background
In the 70 s of the 20 th century, express services entered China as an advanced postal delivery and transportation service. Through the development of nearly 30 years, the express industry in China is from endless to small to large, and the express industry becomes the fastest growing and most active part in the world express market at present. The size of the express market in china is now over 200 billion and is growing at a high rate of over 30% per year. In the 21 st century, the express industry in China is developed rapidly, and the daily express processing capacity is increased from 300 to 1300 thousands. The increasing express delivery also prompts the problems of low delivery speed, low efficiency, high missing rate, high labor cost and the like. Along with the problems, express cabinets have been built at home for over 10 years in foreign self-service express stations, and from the mature market experience, the express cabinets are certainly a social trend to enter communities. At present, nearly 20 countries around the world start to apply and build, and the modes are different. Taking Hangzhou city as an example in China, more than 20 express companies are registered and used in the express cabinet at present, and almost all express companies are included. In terms of usage, social courier (third party courier outside post and government enterprises) accounts for 93%. Express cabinets are rapidly gaining popularity in the world today.
The great popularity of express cabinets presents many new challenges to couriers, where how to ensure the rapidity and reliability of detection, sorting and filling in the handling of a large number of couriers is a very important issue. At present, most of domestic small-sized logistics express enterprises of third parties still adopt a traditional classified filling method and rely on a large amount of manpower to realize classified filling of express. The existing manual filling and classifying method has low efficiency and is easy to make mistakes, and the requirements of the express industry which is developed day by day cannot be met. In addition, because express delivery parcel belongs to non-standard product, the overall dimension is not of uniform size, also brings the difficulty for letter sorting. For this reason, a time-saving and efficient automatic sorting, filling system is needed.
At present, the design schemes of the express sorting and filling system which is relatively representative at home and abroad mainly comprise the following two types:
an RFID-based item sorting system. The main realization method is as follows: the RFID labels are pasted on the packages, and the purpose of automatic sorting is achieved through the RFID identifier, the communication module, the control center and the sorting equipment. Admittedly, the RFID technology is very suitable for logistics with its efficient read-write characteristics, but each package needs to be pasted with an RFID tag, which is complicated in process and high in cost. In addition, the imperfect feedback mechanism and high manufacturing cost of the system also make the domestic market share of the system extremely low. Moreover, because China has a large number of fast pieces every day, the system cannot well change the existing problems in China.
An automatic scanning and sorting device for express delivery of express companies. The device realizes the functions of automatic express code scanning, sorting and the like through devices such as an express delivery conveying belt, a mechanical arm, a fixed gun type camera, a bar code scanning gun, a light sensor, an express delivery distributor, a computer controller and the like. The device simple structure, job stabilization need not the manpower and can realize the automatic sorting of express mail. Although the work efficiency and the sorting accuracy are improved, the use of the manipulator inevitably increases the product cost, large-scale popularization is difficult in China, the manipulator cannot be used in a vehicle in actual life, and a great deal of use limitation exists.
Overview of the previous background: although the intelligent storage function has been realized to domestic current self-service locker at present, the security of customer's express mail has been ensured, makes things convenient for the customer to deposit and withdraw the express delivery at idle time. However, the common problems are that a large number of express items still need to be filled by the express deliverers according to one classification, the efficiency is low, and the labor consumption is high. In order to solve the problem, a vehicle-mounted portable intelligent express classification filling system is designed. The system is mainly used for classifying and filling the express by the small and medium-sized express transport vehicle, improves the classification filling efficiency, and solves the problems of carrying, classifying, filling and other processes which need to be carried out by manpower work and excessive physical consumption.
Disclosure of Invention
The invention aims to provide a method for detecting, classifying and filling different sizes of express items through a volume detection device, a gravity sensing device, an express sorting device, a circulating filling device, a roller shaft transmission device and an intelligent service terminal, and solves the problems of low efficiency and physical strength consumption of the existing express item classification and filling.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a vehicle-mounted portable intelligent express classified filling system comprises a volume detection device, a gravity sensing device, an express sorting device, a circulating filling device, a roller shaft transmission device, an intelligent service terminal and a rack;
the roll shaft transmission device is arranged on a rack, a power roll shaft, a driven roll shaft and a non-power roll shaft are sequentially arranged on the rack, and the power roll shaft, the driven roll shaft and the non-power roll shaft are fixed on the rack through fixed bearings; two sides of the power roll shaft are arranged on the rack through fixed bearings; the driven belt wheel is arranged at one end of the power roll shaft and is matched with a power belt wheel on the power motor; the power chain wheel is arranged on one side of the power roll shaft and drives the driven chain wheel; the driven chain wheel is arranged on one side of the driven roller shaft, and the power roller shaft rotates directionally to drive the driven roller shaft to convey the express items to a circulating filling area through the gravity sensing device, the volume detection device, the express item sorting device and the circulating filling device in sequence; the gravity sensing device senses the express delivered by the roll shaft transmission device and sends express quality signals to the intelligent service terminal; the volume detection device comprises an infrared switch II and an infrared range finder, the infrared range finder is arranged on two sides of the rack, the infrared switch II is arranged at the front end of the infrared range finder and is electrically connected with one end of the infrared range finder, and the other end of the infrared range finder is connected with an intelligent service terminal; a stepping motor I and a stepping motor II of the express sorting device receive positive and negative rotation signals of the intelligent service terminal to rotate, and the stepping motor I and the stepping motor II rotate to respectively drive a worm wheel I and a worm wheel II to rotate, so that the worm I and the worm II are driven to drive sorting sliding blocks fixed on a lead screw nut I and a lead screw nut II to slide on the lead screw I and the lead screw II in a reciprocating manner; a stepping motor III of the circulating filling device receives an on-off signal of the intelligent service terminal to drive a driving gear and a driven gear to be meshed and driven to drive a cam shaft to rotate, and a disc cam rotates to drive a push rod guide rail on a disc cam ejector rod to reciprocate up and down through a guide rail slide block through a slide block guide rail; the cylindrical cam drives a push rod fixed on a cylindrical cam post rod to reciprocate back and forth along a push rod guide rail to drive a push plate to reciprocate back and forth; the intelligent service terminal is installed on one side of the rack.
The gravity sensing device comprises a gravity sensor, an infrared switch I and an alarm lamp, wherein the gravity sensor is fixed on the rack and positioned in a gap between the driven roll shafts; the infrared switch I is arranged at the front end of the gravity sensor and sends a first on-off signal to the gravity sensor; the alarm lamp is connected with the intelligent service terminal through an electric signal.
The invention also discloses a vehicle-mounted portable intelligent express classified filling method, which comprises the following steps:
the roll shaft transmission device transmits the express items to a circular filling area through the gravity sensing device, the volume detection device, the express item sorting device and the circular filling device in sequence;
the gravity sensing device senses the weight of the express item and sends an express item quality signal to the intelligent service terminal;
when the express quality signal received by the intelligent service terminal exceeds a set threshold value, sending a conveying stopping signal to the roll shaft conveying device;
the volume detection device detects the size of the express and sends an express size signal to the intelligent service terminal;
the intelligent service terminal sends a sorting instruction to an express sorting device according to the express size signal;
the express sorting device receives a sorting instruction of the intelligent service terminal, pushes the express to a roller shaft transmission track with a corresponding size, and sends the express to the circulating filling device;
and the circulating filling device receives a pushing instruction of the intelligent service terminal and pushes the express mail into the mail storage box.
The two sides of the power roll shaft of the roll shaft transmission device are arranged on the rack through fixed bearings; the driven belt wheel is arranged at one end of the power roll shaft and is matched with a power belt wheel on the power motor; the power chain wheel is arranged on one side of the power roll shaft and drives the driven chain wheel; driven sprocket installs in driven voller axle one side, and power roller directional rotation drives driven roll axle transports the express mail and passes through gravity induction system, volume detection device, express delivery sorting device and circulation filling device to circulation filling area in proper order.
The gravity sensing device comprises a gravity sensor, a gravity sensing device and an intelligent service terminal, wherein an infrared switch I of the gravity sensing device is arranged at the front end of the gravity sensor to sense an express and send a first on-off signal to the gravity sensor, and the gravity sensor senses the weight of the express and sends an express quality signal to the intelligent service terminal.
The volume detection device comprises an infrared switch I, an infrared distance meter, a volume detection device II, an intelligent service terminal and a volume detection device, wherein the infrared switch I, the volume detection device II, the infrared distance meter and the volume detection device are connected in series, the infrared distance meter is connected with the volume detection device II, the infrared switch I, the infrared switch II, the volume detection device II, the infrared switch II, the volume detection device, the infrared distance meter and the volume detection device II are connected in series, the infrared distance meter and the volume detection device are connected in series, the infrared distance meter is connected with the intelligent service terminal, the infrared distance meter detects the size of an express item and sends a second on-off signal to the infrared distance meter, and the infrared distance meter detects the size of the express item and sends an express item size signal to the intelligent service terminal.
Wherein, express delivery sorting device's step motor I and step motor II receive intelligent service terminal's positive and negative signal rotation, step motor I and step motor II rotate and drive worm wheel I respectively, turbine II rotates for worm I, II transmissions of worm, the drive is fixed at screw nut I, letter sorting slider on screw nut II reciprocates and slides on screw I, screw II, promote the express mail to the roll shaft transmission track of corresponding size and transport to circulation filling device department by the driven roller axle.
The stepping motor III of the circulating filling device receives an on-off signal of the intelligent service terminal to drive the driving gear and the driven gear to be in meshing transmission to drive the cam shaft to rotate, and the disc cam rotates to drive the push rod guide rail on the disc cam ejector rod to reciprocate up and down through the guide rail slide block and the slide block guide rail; the cylindrical cam drives a push rod fixed on a cylindrical cam ejector rod to reciprocate back and forth along a push rod guide rail, and drives a push plate to reciprocate back and forth.
The invention has the beneficial effects that:
firstly, the system not only reduces the number of motors but also well controls the running speed and improves the stability and controllability through the use of mechanical structures such as gears, chain wheels, chains and the like in the aspect of power.
The system integrates automatic detection, classification and filling of the express mail and information feedback, improves distribution efficiency, realizes automation and multiple functions, and greatly reduces consumption of manpower, material resources and financial resources.
Thirdly, express delivery sorting device passes through I, the I transmission of worm of turbine to and the cooperation of lead screw I and screw nut I has improved the speed and the rate of accuracy of express mail letter sorting greatly.
And fourthly, the express mail utilizes the sensing technology during positioning, and accurate positioning of each express mail can be realized.
And fifthly, the circulating filling device of the system can automatically classify according to the sizes of the express mails, so that the automatic filling of the express mails with different sizes is realized. The intermittent circular reciprocating motion of the cam mechanism is adopted by the circular filling device, so that express items can be rapidly and accurately delivered to the express delivery cabinet, and the failure rate of filling is reduced. The circulating filling device is provided with a fixed push rod guide rail between the two guide rail sliding blocks so as to improve the accuracy of movement.
And sixthly, each flow is controlled by an intelligent service terminal, so that the steps and links are not out of order and are respectively executed in sequence, and the automation of the machine is realized without manual operation.
And seventhly, the system adopts an infrared distance meter and a gravity sensor, and realizes intelligent detection and information feedback on the size and the quality of the express mail.
Drawings
FIG. 1 is a schematic view of the present invention on-board a vehicle;
FIG. 2 is an isometric view of the present invention;
FIG. 3 is a schematic left side view of the present invention;
FIG. 4 is a schematic front view of the present invention;
FIG. 5 is a rear view structural schematic of the present invention;
FIG. 6 is a side view of the express sorting device of the present invention;
FIG. 7 is a side view of the roller conveyor of the present invention;
FIG. 8 is an isometric view of the cyclical filling apparatus of the present invention;
FIG. 9 is a schematic view of the cam and cam carrier rod combination of the present invention;
FIG. 10 is a schematic view of a putter device according to the present invention;
FIG. 11 is a schematic structural diagram of a volume detecting device according to the present invention;
fig. 12 is a schematic structural diagram of the gravity sensing device according to the present invention.
The reference signs are:
an infrared range finder-1, a control panel-3, a belt-4, a power pulley-5, a power motor-6, a cam shaft-9, a turbine I-10, a cylindrical cam-12, a disc cam-13, a cam mandril-14, a push rod guide rail-15, a cylindrical cam mandril-16, a push rod-17, a push rod track-18, a push plate-19, a guide rail slide block I-20, a sorting slide block II-21, a lead screw nut I-31, a lead screw nut II-22, a lead screw II-23, a worm I-24, a stepping motor I-26, a sorting slide block I-27, a worm II-28, a turbine II-29, a stepping motor II-30, a lead screw I-32, a stepping motor III-33 and a driving gear-34, the device comprises a driven gear-35, a guide rail sliding block II-36, a power roller shaft-38, a driven belt wheel-39, a power chain wheel-40, a fixed support-41, a gravity sensor-42, a driven roller shaft-43, a driven chain wheel-44, a non-power roller shaft-46, a sliding block guide rail II-48, a sliding block guide rail I-49, a limiting rod-51, an infrared switch I-53, a fixed bearing-55 and an alarm lamp-57.
Detailed Description
The present invention will be described in detail below with reference to specific embodiments shown in the drawings. These embodiments are not intended to limit the present invention, and structural, methodological, or functional changes made by those skilled in the art according to these embodiments are included in the scope of the present invention.
The vehicle-mounted portable intelligent express sorting and filling system shown in fig. 1 comprises a volume detection device, a gravity sensing device, an express sorting device, a circulating filling device, a roller shaft transmission device, an intelligent service terminal and a rack;
the roll shaft transmission device comprises a power motor 6, a power belt pulley 5, a driven belt pulley 39, a power roll shaft 38, a driven roll shaft 43, a non-power roll shaft 46, a power chain wheel 40, a driven chain wheel 44 and a fixed bearing 55, and referring to fig. 2, 3, 4, 5 and 7, two sides of the power roll shaft 38 are installed on a frame through the fixed bearing 55; the driven belt wheel 39 is arranged at one end of the power roller shaft 38 and is matched with the power belt wheel 5 on the power motor 6; the power chain wheel 40 is arranged at one side of the power roller shaft 38 and drives the driven chain wheel 44; the driven chain wheel 44 is arranged on one side of the driven roll shaft 43, and the power roll shaft 38 rotates directionally to drive the driven roll shaft 43 to convey the express items to a circulating filling area through the gravity sensing device, the volume detection device, the express sorting device and the circulating filling device in sequence; the driven roll shaft 43 is distributed in a volume detection area, a gravity sensing area and an express sorting area, the non-power roll shaft is distributed in a circulating filling area, the driven roll shaft 43 conveys express items through directional rotation and rapidly passes through each area, and the non-power roll shaft 46 pushes the express items into an express cabinet through inertial motion in cooperation with the related motion of a circulating filling device; the fixing bearings 55 are located at both ends of the various kinds of roll shafts to play a role of fixing the roll shafts.
The gravity sensing device senses the express delivered by the roll shaft transmission device and sends express quality signals to the intelligent service terminal; referring to fig. 2, 3, 4, 5 and 11, the gravity sensing device includes a gravity sensor 42, an infrared switch i 53 and an alarm lamp 57, and the gravity sensor is fixed on the frame and located at the gap between the driven roller shafts 43; the infrared switch I is arranged at the front end of the gravity sensor and sends a first on-off signal to the gravity sensor; the alarm lamp 57 is in electric signal connection with the intelligent service terminal, and the alarm lamp 57 receives the express overweight signal of the intelligent service terminal and sends out alarm information.
Referring to fig. 2, fig. 3, fig. 4, fig. 5 and fig. 11, the volume detection device comprises an infrared switch ii and an infrared distance meter, the infrared distance meter is installed on two sides of the frame, the infrared switch ii is arranged at the front end of the infrared distance meter and is electrically connected with one end of the infrared distance meter, and the other end of the infrared distance meter is connected with the intelligent service terminal. The infrared distance measuring instrument 1 is fixed on two sides of a delivery area through a fixing support 41, the infrared distance measuring instrument is used for detecting the size of an express item, and the infrared switch II is installed at the left end of the delivery area and used for positioning the express item and feeding back a second on-off signal to the infrared distance measuring instrument.
Referring to fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, the express sorting device includes a stepping motor i 26, a turbine i 10, a worm i 24, a lead screw nut i 31, a sorting slider i 27 and a lead screw i 32, the stepping motor i 26 and the stepping motor ii 30 of the express sorting device receive positive and negative rotation signals of the intelligent service terminal to rotate, and the stepping motor i 26 and the stepping motor ii 30 rotate to respectively drive the worm wheel i 10 and the turbine ii 29 to rotate, so that the worm i 24 and the worm ii 28 are driven to drive the sorting slider fixed on the lead screw nut i 31 and the lead screw nut ii 22 to slide on the lead screw i 32 and the lead screw ii 23 in a reciprocating manner. The lower end of the limiting rod 51 connected with the screw nut I31 is fixedly connected with the rack so as to play a role in limiting the non-directional rotation of the nut. Letter sorting slider I27 is fixed in screw nut I31 upper end, and the side-to-side motion through screw nut I31 drives slider rapid draing to play the effect of letter sorting express mail size. Worm I24 is located I32 one side of lead screw with the I10 cooperation of turbine, is driven by step motor I26, with power transmission to I32 of lead screw to play transmission power and acceleration rate's effect. Concretely, the express mail is transported to express delivery sorting device department by driven roller axle 43, intelligent service terminal control step motor I26 and step motor II 30 rotate simultaneously, through worm wheel I10, turbine II 29 and worm I24, the acceleration rate drive effect of worm II 28, the drive is fixed at screw nut I31, letter sorting slider I27 on screw nut II 22, letter sorting slider II 21 is at screw I32, slide to the centre fast on screw II 23, the relative motion by two letter sorting sliders is installed at screw nut I31 with the express mail propelling movement to middle large-scale express mail transmission track (wherein gag lever post 51 is installed at screw nut I31, screw nut II 22 lower extreme is fixed in frame one side, play restriction screw nut I31, the effect of the random rotation of screw nut II 22). After finishing a sorting movement, the stepping motors I and II are respectively reversed to drive the sorting sliding blocks I27 and II 21 fixed on the screw nuts I31 and II 22 to rapidly move to two sides on the screws I32 and II 23 to initial positions so as to prepare for next sorting.
Referring to fig. 2, 3, 4, 5, 8, 9 and 10, the circulating filling device is electrically connected to the intelligent service terminal, a stepping motor iii 33 of the circulating filling device receives an on-off signal of the intelligent service terminal to drive a driving gear 34 and a driven gear 35 to engage and drive a cam shaft 9 to operate, and a disc cam 13 rotates to drive a push rod guide rail 15 on a disc cam mandril 14 to reciprocate up and down through a guide rail slider i 20 and a guide rail slider ii 36 via a slider guide rail i 49 and a slider guide rail ii 48; the cylindrical cam 12 drives a push rod 17 fixed on a cylindrical cam ejector rod 16 to reciprocate back and forth along a push rod guide rail 15, and drives a push plate 19 to reciprocate back and forth. Specifically, the initial position of the push plate is located below the front end of the roller shaft transmission device, the driven roller shaft 43 conveys the express items to the circulating filling device, meanwhile, the intelligent service terminal controls the stepping motor III 33 to drive the cam shaft 9 to operate through the meshing transmission of the driving gear 34 and the driven gear 35, further, the disc cam 13 drives the push rod guide rail 15 fixed on the disc cam ejector rod 14 to move upwards to the top end through the guide rail slider I20 and the guide rail slider II 36 through the slider guide rail I49 and the slider guide rail II 48, at the moment, the disc cam 13 is in a remote state, then, the cylindrical cam 12 drives the push rod 17 fixed on the cylindrical cam ejector rod 16 to move forwards to the forefront end along the push rod guide rail 15, the push plate 19 is driven to push the express items on the non-power roller shaft 46 to the storage box with the corresponding size, at the moment, the cylindrical cam 12 is in a remote state, and one-time filling action is completed. After one-time pushing and filling is completed, the stepping motor III 33 continuously drives the cam shaft 9 to operate through meshing transmission of the gear during return stroke, the disc cam 13 further drives the push rod guide rail 15 fixed on the disc cam ejector rod 14 to move downwards to the low end through the guide rail slide block I20 and the guide rail slide block II 36, the slide block guide rail I49 and the slide block guide rail II 48, the disc cam 13 is in near rest at the moment, then the cylindrical cam 12 performs the return stroke process, the push rod 17 fixed on the cylindrical cam ejector rod 16 is driven to move backwards along the push rod guide rail 15, and the push plate 19 returns to the initial position along with the return stroke, so that preparation is made for next-time filling.
Referring to fig. 2, 3, 4 and 5, the intelligent service terminal is installed at one side of the rack, and is used for holding related circuit lines and a main control switch, and includes a single chip microcomputer drive board, a control panel 3 and the like. And starting from the moment that the express mail is placed at the gravity sensing device inserting port, the intelligent service terminal starts to operate. Gravity sensor 42 of gravity induction system below at first passes express mail weight information to intelligent service terminal, intelligent service terminal handles it and feeds back to the express delivery personnel through alarm lamp 57, infrared rangefinder 1 feeds back express mail size information to intelligent service terminal simultaneously, control express delivery sorting device after carrying out information processing, the quick motion through the letter sorting slider is with the express mail propelling movement to the transmission track of corresponding size, then intelligent service terminal control circulation filling device, through relevant motion with express mail propelling movement to express delivery cabinet, accomplish the action of filling.
Referring to fig. 7, a courier places a courier at a delivery opening of a gravity sensing device of the system, at the moment, the power motor 6 transmits power to a power roller shaft 38 provided with a power chain wheel 40 through a belt wheel, the power roller shaft 38 drives a driven roller shaft 43 to convey the courier to the position above a gravity sensor 42 through chain transmission, the gravity sensor 42 detects the quality of the courier and feeds signals back to an intelligent service terminal, the processed courier is conveyed to a volume detection device area, an infrared distance meter 1 detects the size of the courier and feeds signals back to the intelligent service terminal, the processed courier is conveyed to an express sorting device, meanwhile, the intelligent service terminal controls a stepping motor I26 to rotate, and a sorting slider I27 fixed on a lead screw nut I31 is driven to rapidly slide on a lead screw I32 through the speed increasing transmission effect of a worm wheel I10 and a worm 24, the express mail is pushed to a roller shaft transmission track with the corresponding size according to the size of the express mail detected by the volume detection device and is conveyed to a circulating filling device through a driven roller shaft 43, meanwhile, an intelligent service terminal controls a stepping motor III 33 to drive a cam shaft 9 to operate through meshing transmission of a driving gear 34 and a driven gear 35, a disc cam 13 drives a push rod track 18 fixed on a disc cam ejector rod 14 to move upwards to the top end through a guide rail slider I20 through a slider guide rail I49, then a cylindrical cam 12 drives a push rod 17 fixed on a cylindrical cam ejector rod 16 to move forwards along a push rod guide rail 15, a push plate is driven to push the express mail on a non-power roller shaft into a mail storage box with the corresponding size, and filling action is completed.
The system also discloses a vehicle-mounted portable intelligent express classification filling method, which comprises the following steps:
the roll shaft transmission device transmits the express items to a circular filling area through the gravity sensing device, the volume detection device, the express item sorting device and the circular filling device in sequence; in one embodiment, the driven belt wheel of the roller shaft transmission device is arranged at one end of the power roller shaft and is matched with the power belt wheel on the power motor; the power chain wheel is arranged on one side of the power roll shaft to drive the driven chain wheel, the driven chain wheel is arranged on one side of the driven roll shaft, and the power roll shaft rotates directionally to drive the driven roll shaft to convey the express items.
The gravity sensing device senses the weight of the express item and sends an express item quality signal to the intelligent service terminal;
when the express quality signal received by the intelligent service terminal exceeds a set threshold value, sending a conveying stopping signal to the roll shaft conveying device;
the volume detection device detects the size of the express and sends an express size signal to the intelligent service terminal;
the intelligent service terminal sends a sorting instruction to an express sorting device according to the express size signal;
the express sorting device receives a sorting instruction of the intelligent service terminal, pushes the express to a roller shaft transmission track with a corresponding size, and sends the express to the circulating filling device;
and the circulating filling device receives a pushing instruction of the intelligent service terminal and pushes the express mail into the mail storage box.
In a modified embodiment, both sides of the power roller shaft 38 of the roller shaft transmission device are installed on the frame through fixed bearings 55; the driven belt wheel 39 is arranged at one end of the power roll shaft 38 and is matched with the power belt wheel 5 on the power motor 6; the power chain wheel 40 is arranged at one side of the power roller shaft 38 and drives the driven chain wheel 44; the driven chain wheel 44 is arranged on one side of the driven roll shaft 43, and the power roll shaft 38 rotates directionally to drive the driven roll shaft 43 to convey the express items to a circulating filling area through the gravity sensing device, the volume detection device, the express sorting device and the circulating filling device in sequence;
in an improved implementation mode, an infrared switch I of the gravity sensing device is arranged at the front end of a gravity sensor to sense an express and send a first on-off signal to the gravity sensor, and the gravity sensor senses the weight of the express and sends an express quality signal to an intelligent service terminal.
And the infrared switch II of the volume detection device senses the express item and sends a second on-off signal to the infrared distance meter, and the infrared distance meter detects the size of the express item and sends an express item size signal to the intelligent service terminal.
Express delivery sorting device's step motor I26 and step motor II 30 receive intelligent service terminal's positive and negative signal rotation, step motor I26 and step motor II 30 rotate and drive worm wheel I10 respectively, turbine II 29 rotates for worm I24, the transmission of worm II 28, the letter sorting slider that drives to fix on screw nut I31, screw nut II 22 is at screw I32, reciprocal slip on screw II 23, promote the express mail to the roller transmission track of corresponding size and transport to circulation filling device department by driven roller axle 43.
A stepping motor III 33 of the circulating filling device receives an on-off signal of the intelligent service terminal to drive a driving gear 34 and a driven gear 35 to be in meshing transmission to drive a cam shaft 9 to operate, and a disc cam 13 rotates to drive a push rod guide rail 15 on a disc cam ejector rod 14 to reciprocate up and down through a guide rail slider through a slider guide rail; the cylindrical cam 12 drives a push rod 17 fixed on a cylindrical cam ejector rod 16 to reciprocate back and forth along a push rod guide rail 15, and drives a push plate 19 to reciprocate back and forth.
The specific working flow of the vehicle-mounted portable intelligent express classification filling method is as follows:
the express delivery person places the express delivery in categorised filling system gravity induction system placer mouth department, at this moment, power transmission to the power roller axle 38 of installing power sprocket 40 through the band pulley by power motor 6, and then transport the express delivery to the gravity sensor 42 top through the driven roller axle 43 of chain drive by power roller axle 38, infrared switch I53 starts gravity sensor 42 and carries out quality detection and feeds back the signal to intelligent service terminal to the express delivery, if the express delivery quality exceedes the regulation scope, alarm lamp 57 scintillation and intelligent service terminal will force the stop system operation, if the quality does not exceed the standard then driven roller axle 43 continues the operation.
After the express mail is processed, the express mail is conveyed to the area of the volume detection device by the driven roller shaft 43, the infrared distance measuring instrument 1 which is positioned on two sides of the rack 7 and is installed on the fixed support 41 is started by the infrared switch II, the size of the express mail is detected, the size information of the express mail is fed back to the intelligent service terminal, the size model of the express mail is judged, and preparation is made for size classification.
Make and handle back express mail and transported to express delivery sorting device department by driven roller axle 43, intelligent service terminal control step motor I26 rotates simultaneously, through the acceleration rate transmission effect of I10 worms of worm wheel I24, the letter sorting slider that drives to fix on screw nut I31 slides fast on I32 of lead screw, according to the express mail size that volume detection device detected with its propelling movement to the roller transmission track of corresponding size (wherein gag lever post 51 dress is fixed in frame one side at I31 lower extreme of screw nut, play the effect of restriction screw nut I31 rotation).
Finally, the driven roll shaft 43 conveys the express items to the circulating filling device, meanwhile, the intelligent service terminal controls the stepping motor III 33 to drive the cam shaft 9 to operate through the meshing transmission of the driving gear 34 and the driven gear 35, further, the disc cam 13 drives the push rod guide rail 15 fixed on the disc cam ejector rod 14 to move upwards to the top end through the guide rail slider I20 through the slider guide rail I49, then the cylindrical cam 12 drives the push rod 17 fixed on the cylindrical cam ejector rod 16 to move forwards along the push rod guide rail 15, and the push plate 19 is driven to push the express items on the non-driven roll shaft 46 to the storage box with the corresponding size, so that the filling action is completed. In the embodiment, the right small express rail is taken as an example, when express in other specifications are stored, the intelligent service terminal can independently control the stepping motor I26 and the stepping motor II 30 of the express sorting device according to the express size information fed back by the infrared range finder 1, and the sorting sliding block can push the express to the three different specifications of rails through the transmission of the lead screw and the lead screw nut. The invention can also be continuously provided with a plurality of groups of devices to expand the carrying and filling capacity of the devices, thereby increasing the benefit of the devices.
It should be understood that although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description is for clarity only, and those skilled in the art should make the description as a whole, and the technical solutions in the embodiments can also be combined appropriately to form other embodiments understood by those skilled in the art.
The above-listed detailed description is merely a detailed description of possible embodiments of the present invention, and it is not intended to limit the scope of the invention, and equivalent embodiments or modifications made without departing from the technical spirit of the present invention are intended to be included within the scope of the present invention.
Claims (2)
1. The utility model provides a categorised system of filling of on-vehicle portable intelligent express delivery which characterized in that: the intelligent sorting machine comprises a volume detection device, a gravity sensing device, an express sorting device, a circulating filling device, a roller shaft transmission device, an intelligent service terminal and a rack;
the roller shaft transmission device is arranged on a rack, a power roller shaft (38), a driven roller shaft (43) and a non-power roller shaft (46) are sequentially arranged on the rack, and two ends of the power roller shaft (38), two ends of the driven roller shaft (43) and two ends of the non-power roller shaft (46) are fixed on the rack through fixed bearings (55); the driven belt wheel (39) is arranged at one end of the power roller shaft (38) and is matched with the power belt wheel (5) on the power motor (6); the power chain wheel (40) is arranged at the other end of the power roll shaft (38) and drives the driven chain wheel (44); the driven chain wheel (44) is arranged on one side of the driven roll shaft (43), and the power roll shaft (38) rotates directionally to drive the driven roll shaft (43) to convey the express items to a circulating filling area through the gravity sensing device, the volume detection device, the express item sorting device and the circulating filling device in sequence;
the gravity sensing device senses the express delivered by the roll shaft transmission device and sends express quality signals to the intelligent service terminal; when the express quality signal received by the intelligent service terminal exceeds a set threshold value, sending a conveying stopping signal to the roll shaft conveying device;
the volume detection device comprises an infrared switch II and an infrared range finder, the infrared range finder is arranged on two sides of the rack, the infrared switch II is arranged at the front end of the infrared range finder and is electrically connected with one end of the infrared range finder, and the other end of the infrared range finder is connected with an intelligent service terminal;
a stepping motor I (26) and a stepping motor II (30) of the express sorting device receive positive and negative rotation signals of an intelligent service terminal to rotate, and the stepping motor I (26) and the stepping motor II (30) rotate to respectively drive a worm wheel I (10) and a worm wheel II (29) to rotate, so that a worm I (24) and a worm II (28) are driven to drive sorting sliding blocks fixed on a lead screw nut I (31) and a lead screw nut II (22) to slide on a lead screw I (32) and a lead screw II (23) in a reciprocating mode;
a stepping motor III (33) of the circulating filling device receives on-off signals of the intelligent service terminal to drive a driving gear (34) and a driven gear (35) to be meshed and driven to drive a cam shaft (9) to rotate, and a disc-shaped cam (13) rotates to drive a push rod guide rail (15) on a disc-shaped cam ejector rod (14) to reciprocate up and down through a guide rail slide block and a slide block guide rail; the cam shaft (9) penetrates through the disc-shaped cam (13) and then penetrates through the cylindrical cam (12), the cam shaft (9) operates and simultaneously drives the cylindrical cam (12) to rotate, and then the cylindrical cam (12) drives a push rod (17) fixed on a cylindrical cam ejector rod (16) to reciprocate back and forth along a push rod guide rail (15), so that a push plate (19) is driven to reciprocate back and forth, and then the express mail is pushed into a mail storage box;
the intelligent service terminal is installed on one side of the rack.
2. The vehicle-mounted portable intelligent express classified filling system according to claim 1, characterized in that: the gravity sensing device comprises a gravity sensor (42), an infrared switch I (52) and an alarm lamp (57), wherein the gravity sensor is fixed on the rack and positioned at the gap of the driven roll shaft (43); the infrared switch I (52) is arranged at the front end of the gravity sensor and sends a first on-off signal to the gravity sensor; the alarm lamp (57) is in electric signal connection with the intelligent service terminal.
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| CN107855287B (en) * | 2017-12-15 | 2023-05-12 | 广东工业大学 | Automatic express cargo volume detection system |
| US10464106B1 (en) | 2019-02-15 | 2019-11-05 | Coupang Corp. | Systems and methods for modular camp sortation and dynamic loading layout generation |
| CN110969776B (en) * | 2019-11-29 | 2021-09-21 | 新石器慧通（北京）科技有限公司 | Self-service express cabinet and commodity placing method thereof |
| CN112623711A (en) * | 2021-01-06 | 2021-04-09 | 李国庆 | High stability parcel transport transfer device is used in transportation based on wisdom commodity circulation |
| CN112916411A (en) * | 2021-01-19 | 2021-06-08 | 重庆电子工程职业学院 | Intelligent logistics screening device |
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