CN106808212A - A kind of dissimilar metal lamination is combined into set assembly equipment and combination blank technology - Google Patents
A kind of dissimilar metal lamination is combined into set assembly equipment and combination blank technology Download PDFInfo
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- CN106808212A CN106808212A CN201710120754.4A CN201710120754A CN106808212A CN 106808212 A CN106808212 A CN 106808212A CN 201710120754 A CN201710120754 A CN 201710120754A CN 106808212 A CN106808212 A CN 106808212A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
Set assembly equipment is combined into the invention discloses a kind of dissimilar metal lamination, a number workshop is sequentially provided with compound plate week stock relocation, plasma weldering splicing equipment, welding seam grinding platform, figuring of surface platform, platform for coating, pressure assembly note unit, the automatic gas shield welding of narrow gap banding side unit long, gas shield welding short side edge sealing unit, flaw detection unit, welding finished product base week stock relocation, and No. two workshops are sequentially provided with slab week stock relocation, cross across dolly, turnover panel alignment means, numerical control gantry surface milling attachment, interleaving agent drying unit, vacuum electronic welding unit, welding finished product base week stock relocation；Dissimilar metal of the invention lamination is combined into that set assembly production efficiency of equipment is high, and energy-conserving and environment-protective, the production method of use meets following metallic composite production field developing direction and trend.
Description
Technical field
The invention belongs to dissimilar metal lamination metallurgical field of compound material, particularly a kind of dissimilar metal lamination is compound complete
Assembly equipment and combination blank technology.
Background technology
Advanced composite material (ACM), by substituting pure precious metal using part precious metal, plays group element material respective
Advantage, significantly saves precious metal material, realizes the unappeasable performance requirement of single metal, and metallic composite can be wide
It is general to be applied to water purification transmission pipeline network, desalinization, wear-and corrosion-resistant class oil gas, chemical industry, pulp conveying pipe network, marine settings, environmental protection
The fields such as device fabrication, pressure vessel, meet national industrial policies and forward position direction of scientific rersearch.Metallurgical being combined of domestic lamination passes at present
The composite plate system that system technology is combined using " submerged-arc welding of surface grinder(lathe) cleaning+pressure stage weldering+cored solder encapsulates assembly+vacuum degassing "
Base process route.Conventional composite plate is produced using Explosion composite technology, is produced using explosion cladding process, and product quality is steady
Qualitative difference, low production efficiency, safety and environmental protection risk are big, it is difficult to realize mass production, therefore metallic composite is main at present
Produced using metallurgical being combined of lamination, its finished product is with Combined roll or compound plate delivery.
The content of the invention
Technical problem solved by the invention is to provide a kind of dissimilar metal lamination to be combined into set assembly and composite billet side
Method.
The technical solution for realizing the object of the invention is：A kind of dissimilar metal lamination is combined into set assembly equipment, No. one
Workshop is sequentially provided with compound plate week stock relocation, plasma weldering splicing equipment, welding seam grinding platform, figuring of surface platform, platform for coating, pressure assembly
Note unit, the automatic gas shield welding of narrow gap banding side unit long, gas shield welding short side edge sealing unit, flaw detection unit, welding finished product
The all stock relocations of base；
No. two workshops be sequentially provided with slab week stock relocation, cross across dolly, turnover panel alignment means, numerical control gantry surface milling attachment, every
From agent drying unit, vacuum electronic welding unit, welding finished product base week stock relocation, the interleaving agent drying unit side is provided with gas guarantor
Weldering short side edge sealing unit, vacuum electronic welding unit side is provided with flaw detection unit, and the vacuum electronic welding unit is located at
In vacuum chamber, wherein compound plate week stock relocation and slab week stock relocation are in same one end.
Preferably, interleaving agent drying unit side is provided with revolving platform.
Preferably, vacuum chamber uses double door vacuum chamber.
A kind of composite slab production method that set assembly equipment is combined into based on dissimilar metal lamination, is comprised the following steps：
Step one, by substrate from slab week stock relocation be lifted on the milling attachment of numerical control gantry surface, the milling of numerical control gantry surface dress
Put carries out Milling Process to the surface and four sides of substrate, and all machined surfaces need to be completely exposed fresh metal；Meanwhile, compound plate is from again
The all stock relocations of plate are transported to and carry out deprotection film to compound plate on No. two figuring of surface platforms in workshop；
Step 2, substrate and compound plate that surface treatment is completed are lifted into turnover panel alignment means, and substrate and compound plate are turned over
Turn and align, substrate and compound plate alignment are combined into combination slab；
Step 3, the substrate and compound plate that will combine slab carry out welding edge sealing, and base is detected with flaw detection unit after welding edge sealing
Whether the weld seam of plate and compound plate reaches requirement, and such as weld seam sealing is defective, it is necessary to repair welding again, ultimately forms composite billet semi-finished product
The all stock relocations of feeding welding finished product base；
Step 4, composite billet semi-finished product are heated, reach design temperature requirement and answer composite billet semi-finished product are carried out with hot rolling
Conjunction is processed；
Step 5, the composite billet semi-finished product to method hot rolling after treated carry out scale, cutting, horizontal strong, vertical strong, pressing；
Step 6, it is last again composite billet semi-finished product are carried out with surface inspection, reconditioning, thickness measuring, it is satisfactory as composite billet into
Product.
Preferably, welding is difficult as two kinds of metallicities of substrate and compound plate differ larger in step 3, then welds edge sealing and adopt
Assembly is encapsulated with vacuum electron beam, the vacuum electron beam encapsulation assembly is:To be combined in step 2 in slab feeding vacuum chamber,
Vacuumized in vacuum chamber, after specified vacuum degree is reached, the slab feeding vacuum electron beam welding that will be combined in step 2
Unit carries out surrounding edge sealing welding, will weld the two-layer combination slab after edge sealing and is hoisted to platform for coating, is needed in combination slab multiple
The place face coating interleaving agent of conjunction, feeding drying oven is dried, and about five to ten minutes, two pieces of two-layers of drying is combined into slab
Be hoisted to after turnover panel alignment means are alignd, be fed again into vacuum electron beam welding machine group carry out between two blocks of combination slabs four
All edge sealing welding, form four layers of composite billet semi-finished product, and assembly is finished.
Preferably, before combination slab feeding vacuum electron beam welding machine group carries out surrounding edge sealing welding in step 3, can be right
Combination slab carries out magnetic treatment, to eliminate the high-intensity magnetic field near weld seam.
Preferably, it is easy to welding wire soldering as two kinds of metallicities of substrate and compound plate differ smaller in step 3, then welding envelope
Side encapsulates base using gas guarantor/submerged-arc welding, and the gas guarantor/submerged-arc welding encapsulation base is:By the group of the combination of two in step 2
Plywood base is hoisted to platform for coating, needs compound place face to coat interleaving agent in combination slab, then four layer material groups
It is combined, into the automatic gas shield welding of narrow gap banding side unit long, gas shield welding short side edge sealing unit, carries out short side long and sealed
Dress, and a connecting tube is left as aspirating hole, after surrounding edge sealing is finished, vacuum degassing treatment is carried out, reach the true of regulation
Reciprocal of duty cycle rear enclosed tracheae, four layers of composite billet semi-finished product assembly is finished.
Preferably, in step 3 flaw detection unit detection substrate and the weld seam of compound plate uses phased array carrying out flaw detection.
Compared with prior art, its remarkable advantage is the present invention：
（1）The present invention is using " CNC milling machine removing surface+vacuum electron beam welding assembly/CNC milling machine removing surface+pressure is narrow
Clearance submerged arc welding technique+vacuumize degasification " process route, it is possible to achieve the Interface composites of metallurgical interfaces 100%, interface bond strength
Higher than Standard, and the compound assembly that various heterogeneous material performances differ larger is realized, using narrow-clearance submerged arc welding, kept away
Exempted from traditional big groove welded encapsulation, reduce metal cut damage and welding wire use.
（2）Empty electronic welding unit of the invention is located in double door vacuum chamber, using beam bombardment metal faying face,
Low heat input and cooling velocity, weldquality is splendid, and efficiency is improved by about one time；
（3）The present invention can encapsulate assembly or gas according to two kinds of performance difference sizes of raw material metal from vacuum electron beam
Guarantor/submerged-arc welding encapsulates base, and vacuum electron beam encapsulation assembly technique carries out composite plate assembly, instead of conventional method for brazing assembly work
Skill, it is possible to achieve various material metal soldering group base, can be according to composite application field material property, qualitative, quantitative
Production, possesses the submerged arc welding super welding performance to be possessed；It is combined using gas guarantor/submerged-arc welding encapsulation blank-making technology
Plate assembly, substitutes original tradition submerged-arc welding process, greatly reduces groove size, reduces metal and cuts damage, while dropping significantly
The low consumption of welding wire, without cored solder in the case of, good properties of product can also be reached.
（4）The present invention combines the gentle guarantor of vacuum electron beam encapsulation assembly technique/submerged-arc welding encapsulation blank-making technology, Ke Yishi
Now multi-level product variety all standing, for different user demands, using different welding procedures, realizes qualitative and quantitative life
Produce, there is very strong demonstration and cultivation property to industry.
The present invention is described in further detail below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is that dissimilar metal of the invention lamination is combined into set assembly equipment and combination blank technology structural representation.
Fig. 2 is that dissimilar metal of the invention lamination is combined into set assembly production method flow chart.
Specific embodiment
With reference to Fig. 1, a kind of dissimilar metal lamination of the invention is combined into set assembly equipment, and a workshop is sequentially provided with compound plate
All stock relocations 14, plasma weldering splicing equipment 12, welding seam grinding platform 13, figuring of surface platform 4, platform for coating 5, pressure assembly note unit 6,
The automatic gas shield welding of narrow gap banding side unit 7 long, gas shield welding short side edge sealing unit 8, flaw detection unit 9, welding finished product base week
Stock relocation 16；
No. two workshops are sequentially provided with slab week stock relocation 15, cross across dolly 3, turnover panel alignment means 2, numerical control gantry surface milling attachment
1st, interleaving agent drying unit 10, vacuum electronic welding unit 11, welding finished product base week stock relocation 16, the interleaving agent drying unit 10
Side is provided with gas shield welding short side edge sealing unit 8, and the vacuum electronic welding side of unit 11 is provided with flaw detection unit 9, the vacuum
Electronic welding unit 11 is located in vacuum chamber, and wherein compound plate week stock relocation 14 and slab week stock relocation 15 are in same one end.
The side of interleaving agent drying unit 10 is provided with revolving platform, and convenient turnover slab improves utilization space.
Vacuum chamber uses double door vacuum chamber.
With reference to Fig. 2, a kind of composite slab production method that set assembly equipment is combined into based on dissimilar metal lamination, including it is following
Step：
Step one, by substrate from slab week stock relocation 15 be lifted on numerical control gantry surface milling attachment 1, the milling of numerical control gantry surface
Turning device 1 carries out Milling Process to the surface and four sides of substrate, and all machined surfaces need to be completely exposed fresh metal；Meanwhile, it is multiple
Plate is transported to from compound plate week stock relocation 14 and carries out deprotection film to compound plate on No. two figuring of surface platforms 4 in workshop；
Step 2, substrate and compound plate that surface treatment is completed are lifted into turnover panel alignment means 2, and substrate and compound plate are turned over
Turn and align, substrate and compound plate alignment are combined into combination slab；
Step 3, the substrate and compound plate that will combine slab carry out welding edge sealing, and base is detected with flaw detection unit 9 after welding edge sealing
Whether the weld seam of plate and compound plate reaches requirement, and such as weld seam sealing is defective, it is necessary to repair welding again, ultimately forms composite billet semi-finished product
The all stock relocations 16 of feeding welding finished product base；
Step 4, composite billet semi-finished product are heated, reach design temperature requirement and answer composite billet semi-finished product are carried out with hot rolling
Conjunction is processed；
Step 5, the composite billet semi-finished product to method hot rolling after treated carry out scale, cutting, horizontal strong, vertical strong, pressing；
Step 6, it is last again composite billet semi-finished product are carried out with surface inspection, reconditioning, thickness measuring, it is satisfactory as composite billet into
Product.
Welding is difficult as two kinds of metallicities of substrate and compound plate differ larger in step 3, is then welded edge sealing and is used vacuum electric
Beamlet encapsulates assembly, and the vacuum electron beam encapsulation assembly is:To be combined in step 2 in slab feeding vacuum chamber, in vacuum chamber
Vacuumized, after specified vacuum degree is reached, the combination slab feeding vacuum electron beam welding machine group 11 in step 2 is entered
Row surrounding edge sealing is welded, and will be welded the two-layer combination slab after edge sealing and is hoisted to platform for coating 5, and compound institute is needed in combination slab
Interleaving agent is coated in face, feeding drying oven 10 is dried, about five to ten minutes, and two pieces of two-layers of drying are combined into slab handling
After being alignd to turnover panel alignment means 2, be fed again into vacuum electron beam welding machine group 11 carry out two pieces combination slabs between four
All edge sealing welding, form four layers of composite billet semi-finished product, and assembly is finished, and vacuum electron beam encapsulation assembly instead of conventional method for brazing
Assembly technique, it is possible to achieve various material metal soldering group base, such as stainless steel/low-alloy high-strength steel and stainless steel/high tensile pipeline
The composite plate of steel, and 825 nickel-base alloys/high tensile pipeline steel composite board, titanium/steel composite material etc., can be according to composite
Application field material property, qualitative, quantitative production, possesses the submerged arc welding super welding performance to be possessed.
Before combination slab feeding vacuum electron beam welding machine group 11 carries out surrounding edge sealing welding in step 3, can be to compoboard
Base carries out magnetic treatment, and combination slab is lifted into carries out reciprocal demagnetization on demagnetizer, to eliminate the strong magnetic near weld seam
, deflection of a beam of electrons is prevented, influence welding quality.
It is easy to welding wire soldering as two kinds of metallicities of substrate and compound plate differ smaller in step 3, then welds edge sealing and use gas
Guarantor/submerged-arc welding encapsulates base, and the gas guarantor/submerged-arc welding encapsulation base is:The combination slab of the combination of two in step 2 is hung
It is transported to and is hoisted to platform for coating 5, need compound place face to coat interleaving agent in combination slab, then the combination of four layer materials is one
Rise, into the automatic gas shield welding of narrow gap banding side unit 7 long, gas shield welding short side edge sealing unit 8, carry out short side long and be packaged,
And a connecting tube is left as aspirating hole, and after surrounding edge sealing is finished, vacuum degassing treatment is carried out, reach the vacuum of regulation
Rear enclosed tracheae, four layers of composite billet semi-finished product assembly is finished, and gas guarantor/submerged-arc welding encapsulation base substitutes the submerged arc welding of original tradition
Technique, greatly reduces groove size, reduces metal and cuts damage, while the consumption of welding wire is greatly reduced, without cored solder situation
Under, good properties of product can also be reached.
The weld seam of the detection substrate of flaw detection unit 9 and compound plate in step 3 uses phased array carrying out flaw detection, improves and visits
The accuracy of wound.
The present invention combines the gentle guarantor of vacuum electron beam encapsulation assembly technique/submerged-arc welding encapsulation blank-making technology, it is possible to achieve
Multi-level product variety all standing, for different user demands, using different welding procedures, realizes qualitative and quantitative production,
There is very strong demonstration and cultivation property to industry.
Further detailed description is done to the present invention with reference to embodiment：
Embodiment 1
A kind of dissimilar metal lamination is combined into set assembly equipment, and a workshop is sequentially provided with stock relocation 14, the plasma weldering of compound plate week and spells
Tipping standby 12, welding seam grinding platform 13, figuring of surface platform 4, platform for coating 5, the pressure assembly note automatic gas shield welding of unit 6, narrow gap are long
Banding side unit 7, gas shield welding short side edge sealing unit 8, flaw detection unit 9, welding finished product base week stock relocation 16；
No. two workshops are sequentially provided with slab week stock relocation 15, cross across dolly 3, turnover panel alignment means 2, numerical control gantry surface milling attachment
1st, interleaving agent drying unit 10, vacuum electronic welding unit 11, welding finished product base week stock relocation 16, the interleaving agent drying unit 10
Side is provided with gas shield welding short side edge sealing unit 8, and the vacuum electronic welding side of unit 11 is provided with flaw detection unit 9, the vacuum
Electronic welding unit 11 is located in vacuum chamber, and wherein compound plate week stock relocation 14 and slab week stock relocation 15 are in same one end.
The side of interleaving agent drying unit 10 is provided with revolving platform.
The vacuum chamber uses double door vacuum chamber.
A kind of composite slab production method that set assembly equipment is combined into based on dissimilar metal lamination, is comprised the following steps：
Step one, by substrate from slab week stock relocation 15 be lifted on numerical control gantry surface milling attachment 1, the milling of numerical control gantry surface
Turning device 1 carries out Milling Process to the surface and four sides of substrate, and all machined surfaces need to be completely exposed fresh metal；Meanwhile, it is multiple
Plate is transported to from compound plate week stock relocation 14 and carries out deprotection film to compound plate on No. two figuring of surface platforms 4 in workshop；
Step 2, substrate and compound plate that surface treatment is completed are lifted into turnover panel alignment means 2, and substrate and compound plate are turned over
Turn and align, substrate and compound plate alignment are combined into combination slab；
Step 3, the substrate and compound plate that will combine slab carry out welding edge sealing, such as two kinds of metallicities differences of substrate and compound plate compared with
It is big to be difficult welding, then weld edge sealing and assembly is encapsulated using vacuum electron beam, in combination slab feeding vacuum chamber, combination slab is entered
Row goes magnetic treatment, to eliminate the high-intensity magnetic field near weld seam, is then vacuumized in vacuum chamber, after specified vacuum degree is reached,
Combination slab feeding vacuum electron beam welding machine group 11 in step 2 is carried out into surrounding edge sealing welding, two after edge sealing will be welded
Layer combination slab is hoisted to platform for coating 5, needs compound place face to coat interleaving agent in combination slab, and feeding drying oven 10 is carried out
Drying, about five to ten minutes, the two-layers combination slab of two pieces of drying is hoisted to after turnover panel alignment means 2 are alignd, again
Feeding vacuum electron beam welding machine group 11 carries out the surrounding edge sealing welding between two blocks of combination slabs, formed four layers of composite billet half into
Product, whether four layers of the detection substrate of composite billet semi-finished product flaw detection unit 9 and the weld seam of compound plate reach and want after welding edge sealing
Ask, such as weld seam sealing is defective, it is necessary to repair welding again, ultimately forms composite billet semi-finished product feeding welding finished product base week stock relocation 16；
Step 4, composite billet semi-finished product are heated, reach design temperature requirement and answer composite billet semi-finished product are carried out with hot rolling
Conjunction is processed；
Step 5, the composite billet semi-finished product to method hot rolling after treated carry out scale, cutting, horizontal strong, vertical strong, pressing；
Step 6, it is last again composite billet semi-finished product are carried out with surface inspection, reconditioning, thickness measuring, it is satisfactory as composite billet into
Product.
Embodiment 2
A kind of dissimilar metal lamination is combined into set assembly equipment, and a workshop is sequentially provided with stock relocation 14, the plasma weldering of compound plate week and spells
Tipping standby 12, welding seam grinding platform 13, figuring of surface platform 4, platform for coating 5, the pressure assembly note automatic gas shield welding of unit 6, narrow gap are long
Banding side unit 7, gas shield welding short side edge sealing unit 8, flaw detection unit 9, welding finished product base week stock relocation 16；
No. two workshops are sequentially provided with slab week stock relocation 15, cross across dolly 3, turnover panel alignment means 2, numerical control gantry surface milling attachment
1st, interleaving agent drying unit 10, vacuum electronic welding unit 11, welding finished product base week stock relocation 16, the interleaving agent drying unit 10
Side is provided with gas shield welding short side edge sealing unit 8, and the vacuum electronic welding side of unit 11 is provided with flaw detection unit 9, the vacuum
Electronic welding unit 11 is located in vacuum chamber, and wherein compound plate week stock relocation 14 and slab week stock relocation 15 are in same one end.
The side of interleaving agent drying unit 10 is provided with revolving platform.
The vacuum chamber uses double door vacuum chamber.
A kind of composite slab production method that set assembly equipment is combined into based on dissimilar metal lamination, is comprised the following steps：
Step one, by substrate from slab week stock relocation 15 be lifted on numerical control gantry surface milling attachment 1, the milling of numerical control gantry surface
Turning device 1 carries out Milling Process to the surface and four sides of substrate, and all machined surfaces need to be completely exposed fresh metal；Meanwhile, it is multiple
Plate is transported to from compound plate week stock relocation 14 and carries out deprotection film to compound plate on No. two figuring of surface platforms 4 in workshop；
Step 2, substrate and compound plate that surface treatment is completed are lifted into turnover panel alignment means 2, and substrate and compound plate are turned over
Turn and align, substrate and compound plate alignment are combined into combination slab；
Step 3, the substrate and compound plate that will combine slab carry out welding edge sealing, such as two kinds of metallicities differences of substrate and compound plate compared with
It is small to be easy to welding wire soldering, then weld edge sealing and base is encapsulated using gas guarantor/submerged-arc welding, by the compoboard of the combination of two in step 2
Base is hoisted to platform for coating 5, needs compound place face to coat interleaving agent in combination slab, and then four layer materials combination exists
Together, into the automatic gas shield welding of narrow gap banding side unit 7 long, gas shield welding short side edge sealing unit 8, carry out short side long and sealed
Dress, and a connecting tube is left as aspirating hole, after surrounding edge sealing is finished, vacuum degassing treatment is carried out, reach the true of regulation
Reciprocal of duty cycle rear enclosed tracheae, four layers of composite billet semi-finished product assembly is finished, the composite billet semi-finished product assembly flaw detection after welding edge sealing
Whether the weld seam of inspection unit 9 detection substrate and compound plate reaches requirement, and such as weld seam sealing is defective, it is necessary to repair welding again, finally
Form composite billet semi-finished product feeding welding finished product base week stock relocation 16；
Step 4, composite billet semi-finished product are heated, reach design temperature requirement and answer composite billet semi-finished product are carried out with hot rolling
Conjunction is processed；
Step 5, the composite billet semi-finished product to method hot rolling after treated carry out scale, cutting, horizontal strong, vertical strong, pressing；
Step 6, it is last again composite billet semi-finished product are carried out with surface inspection, reconditioning, thickness measuring, it is satisfactory as composite billet into
Product.
Claims (8)
1. a kind of dissimilar metal lamination is combined into set assembly equipment, it is characterised in that a workshop is sequentially provided with compound plate week stock relocation
（14）, plasma weldering splicing equipment（12）, welding seam grinding platform（13）, figuring of surface platform（4）, platform for coating（5）, pressure assembly note machine
Group（6）, the automatic gas shield welding of narrow gap banding side unit long（7）, gas shield welding short side edge sealing unit（8）, flaw detection unit（9）、
The all stock relocations of welding finished product base（16）；
No. two workshops are sequentially provided with slab week stock relocation（15）, cross across dolly（3）, turnover panel alignment means（2）, the milling of numerical control gantry surface
Turning device（1）, interleaving agent drying unit（10）, vacuum electronic welding unit（11）, welding finished product base week stock relocation（16）, it is described every
From agent drying unit（10）Side is provided with gas shield welding short side edge sealing unit（8）, vacuum electronic welding unit（11）Side is provided with spy
Triage tests unit（9）, the vacuum electronic welding unit（11）It is located in vacuum chamber, wherein compound plate week stock relocation（14）With slab week
Stock relocation（15）In same one end.
2. dissimilar metal lamination according to claim 1 is combined into set assembly equipment, it is characterised in that the interleaving agent dries
Equipment for drying（10）Side is provided with revolving platform.
3. dissimilar metal lamination according to claim 1 is combined into set assembly equipment, it is characterised in that the vacuum chamber is adopted
Use double door vacuum chamber.
4. a kind of that the composite slab production method for covering assembly equipment is combined into based on dissimilar metal lamination described in claim 1, it is special
Levy and be, comprise the following steps：
Step one, by substrate from slab week stock relocation（15）It is lifted into numerical control gantry surface milling attachment（1）On, numerical control gantry table
Facing cut turning device（1）Surface and four sides to substrate carry out Milling Process, and all machined surfaces need to be completely exposed fresh metal；Together
When, compound plate from compound plate week stock relocation（14）It is transported in No. two figuring of surface platforms in workshop（4）On deprotection film is carried out to compound plate；
Step 2, substrate and compound plate that surface treatment is completed are lifted into turnover panel alignment means（2）On, substrate and compound plate are carried out
Upset and alignment, combination slab is combined into by substrate and compound plate alignment；
Step 3, the substrate and compound plate that will combine slab carry out welding edge sealing, and flaw detection unit is used after welding edge sealing（9）Detection
Whether the weld seam of substrate and compound plate reaches requirement, and such as weld seam sealing is defective, it is necessary to repair welding again, ultimately form composite billet half into
The all stock relocations of product feeding welding finished product base（16）；
Step 4, composite billet semi-finished product are heated, reach design temperature requirement and answer composite billet semi-finished product are carried out with hot rolling
Conjunction is processed；
Step 5, the composite billet semi-finished product to method hot rolling after treated carry out scale, cutting, horizontal strong, vertical strong, pressing；
Step 6, it is last again composite billet semi-finished product are carried out with surface inspection, reconditioning, thickness measuring, it is satisfactory as composite billet into
Product.
5. production method according to claim 3, it is characterised in that such as two kinds of metallicities of substrate and compound plate in step 3
Difference is larger to be difficult welding, then weld edge sealing and encapsulate assembly using vacuum electron beam, and the vacuum electron beam encapsulation assembly is:Will
Combined in step 2 in slab feeding vacuum chamber, vacuumized in vacuum chamber, after specified vacuum degree is reached, by step 2
Combination slab feeding vacuum electron beam welding machine group（11）Surrounding edge sealing welding is carried out, the two-layer compoboard after edge sealing will be welded
Base is hoisted to platform for coating（5）, need compound place face to coat interleaving agent in combination slab, send into drying oven（10）Dried
It is dry, about five to ten minutes, the two-layer combination slab of two pieces of drying is hoisted to turnover panel alignment means（2）After being alignd, again
Feeding vacuum electron beam welding machine group（11）The surrounding edge sealing welding between two blocks of combination slabs is carried out, four layers of composite billet half is formed
Finished product, assembly is finished.
6. production method according to claim 5, it is characterised in that slab feeding electron-bombardment welding is combined in step 3
Pick group（11）Before carrying out surrounding edge sealing welding, magnetic treatment can be carried out to combination slab, to eliminate the high-intensity magnetic field near weld seam.
7. production method according to claim 3, it is characterised in that such as two kinds of metallicities of substrate and compound plate in step 3
Difference is smaller to be easy to welding wire soldering, then weld edge sealing and encapsulate base, the gas guarantor/submerged-arc welding encapsulation system using gas guarantor/submerged-arc welding
Base is:The combination slab of the combination of two in step 2 is hoisted to platform for coating（5）, need what is be combined in combination slab
Place face coats interleaving agent, and then four layer materials are combined, into the automatic gas shield welding of narrow gap banding side unit long（7）、
Gas shield welding short side edge sealing unit（8）, carry out short side long and be packaged, and a connecting tube is left as aspirating hole, treat that surrounding is sealed
While after finishing, carrying out vacuum degassing treatment, the vacuum rear enclosed tracheae of regulation is reached, four layers of composite billet semi-finished product assembly is complete
Finish.
8. production method according to claim 3, it is characterised in that the flaw detection unit in step 3（9）Detection base
The weld seam of plate and compound plate uses phased array carrying out flaw detection.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453510A (en) * | 2018-03-30 | 2018-08-28 | 鞍钢股份有限公司 | A kind of low-cost high-efficiency assembly production method of composite plate |
| CN109650256A (en) * | 2018-12-14 | 2019-04-19 | 中冶南方工程技术有限公司 | The automatic assemble method of composite plate blanks and system |
| CN111283387A (en) * | 2020-03-06 | 2020-06-16 | 东莞市新凯科技有限公司 | Manufacturing process and manufacturing equipment of carbon structure composite steel plate |
| CN112589467A (en) * | 2020-12-27 | 2021-04-02 | 山东盛阳金属科技股份有限公司 | Pickling titanium plate welding device and welding process thereof |
| CN113578966A (en) * | 2021-08-02 | 2021-11-02 | 沈阳科安捷材料技术有限公司 | Production process and device of low-cost high-performance stainless steel composite plate coil |
| CN114393372A (en) * | 2021-12-21 | 2022-04-26 | 中钢集团邢台机械轧辊有限公司 | Preparation method of forged steel composite roller |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453510A (en) * | 2018-03-30 | 2018-08-28 | 鞍钢股份有限公司 | A kind of low-cost high-efficiency assembly production method of composite plate |
| CN108453510B (en) * | 2018-03-30 | 2019-12-13 | 鞍钢股份有限公司 | Low-cost efficient assembly production method of composite board |
| CN109650256A (en) * | 2018-12-14 | 2019-04-19 | 中冶南方工程技术有限公司 | The automatic assemble method of composite plate blanks and system |
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| CN112589467A (en) * | 2020-12-27 | 2021-04-02 | 山东盛阳金属科技股份有限公司 | Pickling titanium plate welding device and welding process thereof |
| CN113578966A (en) * | 2021-08-02 | 2021-11-02 | 沈阳科安捷材料技术有限公司 | Production process and device of low-cost high-performance stainless steel composite plate coil |
| CN113578966B (en) * | 2021-08-02 | 2023-09-19 | 沈阳科安捷材料技术有限公司 | Production process and device for low-cost high-performance stainless steel composite board roll |
| CN114393372A (en) * | 2021-12-21 | 2022-04-26 | 中钢集团邢台机械轧辊有限公司 | Preparation method of forged steel composite roller |
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