CN106799846B - Non-woven fabrics automatic charging and the production equipment cut on injecting products - Google Patents
Non-woven fabrics automatic charging and the production equipment cut on injecting products Download PDFInfo
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- CN106799846B CN106799846B CN201710112480.4A CN201710112480A CN106799846B CN 106799846 B CN106799846 B CN 106799846B CN 201710112480 A CN201710112480 A CN 201710112480A CN 106799846 B CN106799846 B CN 106799846B
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- woven fabrics
- handgrip
- automatic charging
- product
- injecting products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses non-woven fabrics automatic charging on a kind of injecting products and the production equipments cut, the automatic charging of non-woven fabrics is carried out by non-woven fabrics automatic charging device, non-woven fabrics is taken out from non-woven fabrics automatic charging device by embedment taking-up handgrip and is attached on the injecting products in mold, handgrip is taken out by embedment again to remove the injecting products for having attached non-woven fabrics from mold, the injecting products for needing to carry out non-woven fabrics cutting are subjected to turn-over by product turn-over rig, enable product that most suitable cut surface to be exposed, the cutting that device carries out non-woven fabrics is cut by laser, it can be improved the safety of cutting by the effect of isolation ward, it can play the role of safeguard protection by safe fence, the transport in process is completed by feeding robot, product is sent out automatically by outfeed belt assembly line after processing is completed, Whole process without human intervention, greatly reduces manpower, improves processing efficiency, reduces production cost.
Description
Technical field
The present invention relates to non-woven fabrics on a kind of injecting products processing technique field more particularly to a kind of injecting products it is automatic on
The production equipment expected and cut.
Background technique
Need to attach non-woven fabrics there are many injecting products, existing mode is to take the good product of injection molding from mold
Under, then by manual or jig progress non-woven fabrics attaching, non-woven fabrics is cut after attaching, existing side
Formula is to be placed into the product for having attached non-woven fabrics to cut manually by staff to cut in equipment, is led to again after cutting
It crosses artificial manually mode and takes out product, rectification process needs to consume more manpower, and processing efficiency is low, at high cost.
In view of the above shortcomings, the designer, is actively subject to research and innovation, to found nonwoven on a kind of injecting products
Cloth automatic charging and the production equipment cut make it with more the utility value in industry.
Summary of the invention
In order to solve the above technical problems, the object of the present invention is to provide one kind can reduce manpower, processing efficiency, drop are improved
Non-woven fabrics automatic charging and the production equipment cut on the injecting products of low production cost.
Non-woven fabrics automatic charging and the production equipment cut on a kind of injecting products proposed by the present invention, including injection molding machine,
Mold, feeding robot, embedment are taken out handgrip, non-woven fabrics automatic charging device, handgrip placement platform, product turn-over rig, are cut
Cut handgrip, isolation ward, laser cutting device, outfeed belt assembly line and safe fence;
The mold is removably mounted on the injection molding machine;
The safe fence is placed against the injection molding machine;
The feeding robot is placed in the safe fence and is located at close to the side of the injection molding machine;
The half of the non-woven fabrics automatic charging device is located in the safe fence, the other half is located at the safe fence
Outside;
The outfeed belt assembly line and the non-woven fabrics automatic charging device spacing side by side are arranged, the outfeed belt stream
A part of waterline is located in the safe fence, and another part is located at outside the safe fence;
The handgrip placement platform and product turn-over rig are both placed in the safe fence;
The isolation ward is placed in the safe fence and is arranged against the safe fence;
The laser cutting device is mounted in the isolation ward;
Handgrip is taken out in the embedment and cutting handgrip be replaced mutually be mounted in the feeding robot and be placed on it is described
On handgrip placement platform.
As a further improvement of the present invention, the non-woven fabrics automatic charging device include workbench, sliding rail, positioning plate and
Material inductor, the sliding rail is fixed on the workbench, and the positioning plate is slidably mounted on the sliding rail, the material
Inductor is embedded on the positioning plate, and ten positioning columns are fixed on the positioning plate, and described ten positioning columns are spaced apart
The located space of two spacing side by side is formed, six roots of sensation positioning column, the inductor setting is distributed in the surrounding of the located space
In the underface of the located space, non-woven fabrics positioning is placed on formation drawer type feeding in the located space.
As a further improvement of the present invention, the handgrip placement platform includes platform body, guide post, planar support block
And position sensor, the guide post are the middle section that two and spacing side by side are fixed on the platform body upper surface, institute
Planar support block is stated as three and spacing side by side is fixed on the upper surface of the platform body, two of them planar support block point
Not Wei Yu the platform body upper surface two side portions, another planar support block is being located at the platform body upper surface just
Centre, the planar support block are located along the same line with the guide post, and the position sensor is mounted on the platform sheet
In body, the platform body is stretched out in the upper end of the position sensor, and the upper surface of the position sensor is lower than the plane
The upper surface of supporting block.
As a further improvement of the present invention, the embedment is taken out and is equipped with and the reclaimer on handgrip and cutting handgrip
Device people carries out the connector of quick attaching and entangles the guide sleeve of the guide post.
As a further improvement of the present invention, the pilot pin for puncturing non-woven fabrics is fixed on the mold.
As a further improvement of the present invention, the product turn-over rig includes pedestal, product placement platform, guide rail and production
Product elevating mechanism, the product placement platform are fixed on the side wall of the pedestal, and the section of the product placement platform is in cross
" L " type set, there are distance between the flat surface of the product placement platform and the upper surface of the pedestal, the guide rail is two
A and spacing side by side is fixed on the upper surface of the pedestal, and the product elevating mechanism is slidably mounted on the guide rail, institute
Stating product elevating mechanism includes braced frame, lifting cylinder, connecting rod and fixing sucking disk, and the braced frame is in horizontal " U "
Type, the basal sliding of the braced frame be mounted on the guide rail and be located at the flat surface of the product placement platform with it is described
Between the upper surface of pedestal, the lifting cylinder is fixed on the top of the braced frame straight down, in the connecting rod
Between be fixed on the telescopic end of the lifting cylinder, the both ends of the connecting rod pass through telescopic sleeve respectively and are connected to the support
The top lower end of frame, the fixing sucking disk are the lower end that two and interval are symmetrically distributed in the connecting rod.
As a further improvement of the present invention, it includes two sides that handgrip is taken out in the embedment, is on one side embedment handgrip, another side
Described to be embedded to the ram's horn cylinder that crawl non-woven fabrics is equipped on handgrip to take out handgrip, the embedment handgrip is equipped with ejection block,
The ejection block is corresponding with the positioning pin position on the mold, is also equipped with whether induction material grabs on the embedment handgrip
Successful material grasping sensor, is equipped with several finger cylinders and feeding sucker on the taking-ups handgrip, the finger cylinder with take
Expect sucker can universal adjustment, described take out be also equipped with the whether successful feeding sensor taken out of induction product on handgrip.
As a further improvement of the present invention, exhaust system is installed in the isolation ward, is placed outside the safe fence
There are gas processing device, the gas processing device and the isolation ward to ventilate by exhaust pipe to connect.
As a further improvement of the present invention, the material inductor be pressure sensor, the position sensor be away from
From sensor.
As a further improvement of the present invention, the material grasping sensor and feeding sensor are infrared sensor.
According to the above aspect of the present invention, the present invention has at least the following advantages: non-woven fabrics is automatic on injecting products provided by the invention
Feeding and the production equipment cut pass through, and the automatic charging of non-woven fabrics is carried out by non-woven fabrics automatic charging device, passes through embedment
It takes out handgrip to take out non-woven fabrics from non-woven fabrics automatic charging device and attach on the injecting products in mold, then passes through embedment
It takes out handgrip to remove the injecting products for having attached non-woven fabrics from mold, will need to carry out non-woven fabrics by product turn-over rig
The injecting products of cutting carry out turn-over, enable product that most suitable cut surface to be exposed, be cut by laser device into
The cutting of row non-woven fabrics, can be improved the safety of cutting by the effect of isolation ward, can play safety by safe fence
Protective effect completes the transport in process by feeding robot, will be produced by outfeed belt assembly line after processing is completed
Product are sent out automatically, and whole process without human intervention, greatly reduces manpower, improves processing efficiency, reduce production
Cost.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention and the accompanying drawings.
Detailed description of the invention
Fig. 1 is non-woven fabrics automatic charging and the structural schematic diagram of the production equipment cut on injecting products of the present invention;
Fig. 2 is the structural schematic diagram of non-woven fabrics automatic charging device in the present invention;
Fig. 3 is the structural schematic diagram of handgrip placement platform and connector and guide sleeve in the present invention;
Fig. 4 is the structural schematic diagram of product turn-over rig in the present invention;
Fig. 5 is the structural schematic diagram that handgrip is taken out in embedment in the present invention.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.Implement below
Example is not intended to limit the scope of the invention for illustrating the present invention.
Embodiment: non-woven fabrics automatic charging and the production equipment cut on a kind of injecting products, including injection molding machine 1, mold
2, feeding robot 3, embedment take out handgrip 4, non-woven fabrics automatic charging device 5, handgrip placement platform 6, product turn-over rig 7,
Cut handgrip 8, isolation ward 9, laser cutting device 10, outfeed belt assembly line 11 and safe fence 12;
The mold is removably mounted on the injection molding machine;
The safe fence is placed against the injection molding machine;
The feeding robot is placed in the safe fence and is located at close to the side of the injection molding machine;
The half of the non-woven fabrics automatic charging device is located in the safe fence, the other half is located at the safe fence
Outside;
The outfeed belt assembly line and the non-woven fabrics automatic charging device spacing side by side are arranged, the outfeed belt stream
A part of waterline is located in the safe fence, and another part is located at outside the safe fence;
The handgrip placement platform and product turn-over rig are both placed in the safe fence;
The isolation ward is placed in the safe fence and is arranged against the safe fence;
The laser cutting device is mounted in the isolation ward;
Handgrip is taken out in the embedment and cutting handgrip be replaced mutually be mounted in the feeding robot and be placed on it is described
On handgrip placement platform.
The non-woven fabrics automatic charging device includes workbench 51, sliding rail 52, positioning plate 53 and material inductor 54, described
Sliding rail is fixed on the workbench, and the positioning plate is slidably mounted on the sliding rail, and the material inductor is embedded in institute
It states on positioning plate, ten positioning columns 55 is fixed on the positioning plate, described ten positioning columns are spaced apart to form two side by side
Six roots of sensation positioning column is distributed in the located space 56 at interval, the surrounding of the located space, and the inductor is arranged in the positioning
The underface in space, non-woven fabrics positioning are placed on formation drawer type feeding in the located space.
The handgrip placement platform includes platform body 61, guide post 62, planar support block 63 and position sensor 64, institute
Stating guide post is the middle section that two and spacing side by side are fixed on the platform body upper surface, and the planar support block is three
A and spacing side by side is fixed on the upper surface of the platform body, and two of them planar support block is located at the platform sheet
The two side portions of body upper surface, another planar support block are located at the middle of the platform body upper surface, the plane branch
Bracer is located along the same line with the guide post, and the position sensor is mounted in the platform body, the position sense
The upper end of device is answered to stretch out the platform body, the upper surface of the position sensor is lower than the upper surface of the planar support block.
The embedment takes out and is equipped with the connection for carrying out quick attaching with the feeding robot on handgrip and cutting handgrip
First 13 and entangle the guide sleeve 14 of the guide post.
The pilot pin 15 for puncturing non-woven fabrics is fixed on the mold.
The product turn-over rig includes pedestal 71, product placement platform 72, guide rail 73 and product elevating mechanism 74, described
Product placement platform is fixed on the side wall of the pedestal, and the section of the product placement platform is in horizontal " L " type, the production
There are distances between the flat surface of product placement platform and the upper surface of the pedestal, and the guide rail is two and spacing side by side is fixed
On the upper surface of the pedestal, the product elevating mechanism is slidably mounted on the guide rail, the product elevating mechanism packet
Braced frame 741, lifting cylinder 742, connecting rod 743 and fixing sucking disk 744 are included, the braced frame is in horizontal U-typed, institute
The basal sliding for stating braced frame is mounted on the flat surface on the guide rail and being located at the product placement platform and the pedestal
Upper surface between, the lifting cylinder is fixed on the top of the braced frame straight down, and the centre of the connecting rod is solid
It is scheduled on the telescopic end of the lifting cylinder, the both ends of the connecting rod pass through telescopic sleeve 745 respectively and are connected to the support
The top lower end of frame, the fixing sucking disk are the lower end that two and interval are symmetrically distributed in the connecting rod.
It includes two sides that handgrip is taken out in the embedment, and on one side to be embedded to handgrip 41, another side is to take out handgrip 42, the embedment
Be equipped on handgrip crawl non-woven fabrics ram's horn cylinder 411, the embedment handgrip be equipped with ejection block 412, the ejection block and
Positioning pin position on the mold is corresponding, is also equipped with whether induction material grabs successful material grasping biography on the embedment handgrip
Sensor 413, several finger cylinders 421 and feeding sucker 422 are equipped on the taking-up handgrip, and the finger cylinder and feeding are inhaled
Disk can universal adjustment, described take out be also equipped with the whether successful feeding sensor 423 taken out of induction product on handgrip.
Exhaust system 91 is installed in the isolation ward, is placed with gas processing device 16 outside the safe fence, it is described
Gas processing device and the isolation ward are connected by the ventilation of exhaust pipe 92.
The material inductor is pressure sensor, and the position sensor is range sensor.
The material grasping sensor and feeding sensor are infrared sensor.
The working method of non-woven fabrics automatic charging and the production equipment cut on injecting products are as follows: by non-woven fabrics it is automatic on
Expect that device carries out the automatic charging of non-woven fabrics, handgrip is taken out by embedment and takes out non-woven fabrics simultaneously from non-woven fabrics automatic charging device
It attaches on the injecting products in mold, then handgrip is taken out by embedment and takes the injecting products for having attached non-woven fabrics from mold
Under, the injecting products for needing to carry out non-woven fabrics cutting are carried out by turn-over by product turn-over rig, enable product that will be most suitable for
Cut surface be exposed, be cut by laser device carry out non-woven fabrics cutting, can be improved and cut by the effect of isolation ward
The safety cut can play the role of safeguard protection by safe fence, complete the fortune in process by feeding robot
It is defeated, product is sent out automatically by outfeed belt assembly line after processing is completed, whole process without human intervention, drops significantly
Low manpower, improves processing efficiency, reduces production cost.
The working method of non-woven fabrics automatic charging device are as follows: non-woven fabrics uses drawer type feeding;Feeding 200PCS, can
To produce for 4 small times;When cloth is finished, reloaded in time with material inductor induction alarm reminding employees;Non-woven fabrics positioning uses 6
Root positioning column, positioning frame.
The principle of handgrip placement platform is: embedment takes out and fixes two guide sleeves on handgrip and cutting handgrip, flat with placing
Guide post cooperation on platform, guarantees that handgrip places repeatable accuracy;After entire handgrip is placed, supported by three facet supporting blocks
Handgrip;Handgrip is placed through position sensor induction, and after placing OK, signal issues feeding robot;Handgrip uses automatic quick change,
Gas and electric wire all focus on quick change, do not need manually to participate in.
The working method of product turn-over rig are as follows: since product cutting is needed the face-up of most suitable cutting, so needing
Turn-over is carried out, while a position adjustment is done to product, improves the position location degree of product;Passing through feeding robot first will
Product is placed in product placement platform, is then taken product by product elevating mechanism, is then moved to feeding robot
Feeding position, feeding robot takes product away, to complete product turn-over below the product.
The working principle that handgrip is taken out in embedment is: embedment handgrip takes non-woven fabrics using ram's horn cylinder, it is ensured that once only takes
One, the needle length of ram's horn cylinder is adjustable;Embedment cleft hand has installation material grasping sensor, occurs part or does not get, warning note,
And renewing feeding;Corresponding die location installs ejection block, by the pilot pin on non-woven fabrics top to mold, and punctures and is fixed on mold
On.The pickup for taking out handgrip, which is fixed product using finger cylinder and sucker, takes out;Taking out cleft hand has installation feeding sensor, out
Now fall part or do not get, warning note, shuts down in time;The part taken out on handgrip is all universal, all adjustable.
The working method of laser cutting device are as follows: product frame is using laser cutting, and laser: be concerned with 100W dioxy in the U.S.
Change carbon cutter, cutting speed 60mm/s;Feeding robot drives product, walks curve movement, cuts to product, cuts two productions
Product period 60s;Laser cutting device is mounted in isolation room;There is exhaust system in isolation room, and smell and pernicious gas are discharged to room
Outside;It is discharged after being handled pernicious gas by gas processing device.
The above is only a preferred embodiment of the present invention, it is not intended to restrict the invention, it is noted that for this skill
For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is several improvement and
Modification, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (10)
1. non-woven fabrics automatic charging and the production equipment cut on a kind of injecting products, it is characterised in that: including injection molding machine, mould
Handgrip, non-woven fabrics automatic charging device, handgrip placement platform, product turn-over rig, cutting are taken out in tool, feeding robot, embedment
Handgrip, isolation ward, laser cutting device, outfeed belt assembly line and safe fence;
The mold is removably mounted on the injection molding machine;
The safe fence is placed against the injection molding machine;
The feeding robot is placed in the safe fence and is located at close to the side of the injection molding machine;
The half of the non-woven fabrics automatic charging device is located in the safe fence, the other half is located at outside the safe fence;
The outfeed belt assembly line and the non-woven fabrics automatic charging device spacing side by side are arranged, the outfeed belt assembly line
A part be located in the safe fence, another part is located at outside the safe fence;
The handgrip placement platform and product turn-over rig are both placed in the safe fence;
The isolation ward is placed in the safe fence and is arranged against the safe fence;
The laser cutting device is mounted in the isolation ward;
Handgrip is taken out in the embedment and cutting handgrip is replaced mutually and is mounted in the feeding robot and is placed on the handgrip
On placement platform.
2. non-woven fabrics automatic charging and the production equipment cut on injecting products according to claim 1, it is characterised in that:
The non-woven fabrics automatic charging device includes workbench, sliding rail, positioning plate and material inductor, and the sliding rail is fixed on the work
Make on platform, the positioning plate is slidably mounted on the sliding rail, and the material inductor is embedded on the positioning plate, described fixed
Ten positioning columns are fixed on the plate of position, described ten positioning columns are spaced apart the located space to form two spacing side by side, described
Six roots of sensation positioning column is distributed in the surrounding of located space, and the underface of the located space is arranged in the inductor, and non-woven fabrics is fixed
Position is placed on formation drawer type feeding in the located space.
3. non-woven fabrics automatic charging and the production equipment cut on injecting products according to claim 2, it is characterised in that:
The handgrip placement platform includes platform body, guide post, planar support block and position sensor, the guide post be two and
Spacing side by side is fixed on the middle section of the platform body upper surface, and the planar support block is three and spacing side by side is fixed
On the upper surface of the platform body, two of them planar support block is located at the both sides of the platform body upper surface
Point, another planar support block is located at the middle of the platform body upper surface, the planar support block and the guide post
It is located along the same line, the position sensor is mounted in the platform body, and institute is stretched out in the upper end of the position sensor
Platform body is stated, the upper surface of the position sensor is lower than the upper surface of the planar support block.
4. non-woven fabrics automatic charging and the production equipment cut on injecting products according to claim 3, it is characterised in that:
The embedment takes out to be equipped on handgrip and cutting handgrip and carries out the connector of quick attaching with the feeding robot and entangle
The guide sleeve of the guide post.
5. non-woven fabrics automatic charging and the production equipment cut on injecting products according to claim 1, it is characterised in that:
The pilot pin for puncturing non-woven fabrics is fixed on the mold.
6. non-woven fabrics automatic charging and the production equipment cut on injecting products according to claim 1, it is characterised in that:
The product turn-over rig includes pedestal, product placement platform, guide rail and product elevating mechanism, and the product placement platform is fixed
On the side wall of the pedestal, the section of the product placement platform is in horizontal " L " type, the platform of the product placement platform
There are distance between face and the upper surface of the pedestal, the guide rail is the upper end that two and spacing side by side are fixed on the pedestal
On face, the product elevating mechanism is slidably mounted on the guide rail, and the product elevating mechanism includes braced frame, lifting air
Cylinder, connecting rod and fixing sucking disk, the braced frame are in horizontal U-typed, and the basal sliding of the braced frame is mounted on institute
It states on guide rail and is located between the flat surface of the product placement platform and the upper surface of the pedestal, the lifting cylinder is vertical
It is downwardly fixed to the top of the braced frame, the centre of the connecting rod is fixed on the telescopic end of the lifting cylinder, institute
The both ends for stating connecting rod pass through the top lower end that telescopic sleeve is connected to the braced frame respectively, and the fixing sucking disk is two
And interval is symmetrically distributed in the lower end of the connecting rod.
7. non-woven fabrics automatic charging and the production equipment cut on injecting products according to claim 1, it is characterised in that:
It includes two sides that handgrip is taken out in the embedment, and on one side to be embedded to handgrip, another side is to take out handgrip, is equipped on the embedment handgrip
The ram's horn cylinder of non-woven fabrics is grabbed, the embedment handgrip is equipped with ejection block, the pilot pin in the ejection block and the mold
Position is corresponding, is also equipped with whether induction material grabs successful material grasping sensor, the taking-up handgrip on the embedment handgrip
On several finger cylinders and feeding sucker are installed, the finger cylinder and feeding sucker can universal adjustment, the taking-up grabs
It is also equipped with the whether successful feeding sensor taken out of induction product on hand.
8. non-woven fabrics automatic charging and the production equipment cut on injecting products according to claim 1, it is characterised in that:
Exhaust system is installed in the isolation ward, gas processing device, the gas processing device are placed with outside the safe fence
It is ventilated and is connected by exhaust pipe with the isolation ward.
9. non-woven fabrics automatic charging and the production equipment cut on injecting products according to claim 4, it is characterised in that:
The material inductor is pressure sensor, and the position sensor is range sensor.
10. non-woven fabrics automatic charging and the production equipment cut, feature exist on injecting products according to claim 7
In: the material grasping sensor and feeding sensor be infrared sensor.
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Families Citing this family (3)
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CN108189345A (en) * | 2017-12-28 | 2018-06-22 | 佛山市佛大华康科技有限公司 | Injection molding machine is got on the car dossal and blanking system automatically |
CN109367082A (en) * | 2018-11-19 | 2019-02-22 | 昆山永自达自动化设备有限公司 | A kind of flange automated production and detection device based on robot |
CN109968589A (en) * | 2019-03-30 | 2019-07-05 | 进顺汽车零部件如皋有限公司 | It is a kind of can save the multiple station of manpower be merged method |
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CN205553047U (en) * | 2016-03-02 | 2016-09-07 | 昆山斯比得自动化设备有限公司 | Feed mechanism |
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JPS60230808A (en) * | 1984-05-01 | 1985-11-16 | Toyota Motor Corp | Supplying method of skin material into mold |
CN104044243A (en) * | 2014-06-09 | 2014-09-17 | 珠海市英诚电子科技有限公司 | Automatic charging and cutting machine and method thereof |
CN105619698A (en) * | 2016-02-14 | 2016-06-01 | 昆山斯比得自动化设备有限公司 | Taking-out and embedding device |
CN205553047U (en) * | 2016-03-02 | 2016-09-07 | 昆山斯比得自动化设备有限公司 | Feed mechanism |
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