CN106794739A - A kind of connecting rod arm member - Google Patents

A kind of connecting rod arm member Download PDF

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Publication number
CN106794739A
CN106794739A CN201580053859.1A CN201580053859A CN106794739A CN 106794739 A CN106794739 A CN 106794739A CN 201580053859 A CN201580053859 A CN 201580053859A CN 106794739 A CN106794739 A CN 106794739A
Authority
CN
China
Prior art keywords
support bar
connecting rod
resin
arm member
rod arm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201580053859.1A
Other languages
Chinese (zh)
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CN106794739B (en
Inventor
黑田茂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NHK Spring Co Ltd
Original Assignee
NHK Spring Co Ltd
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Filing date
Publication date
Application filed by NHK Spring Co Ltd filed Critical NHK Spring Co Ltd
Publication of CN106794739A publication Critical patent/CN106794739A/en
Application granted granted Critical
Publication of CN106794739B publication Critical patent/CN106794739B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G21/00Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces
    • B60G21/02Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
    • B60G21/04Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
    • B60G21/05Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
    • B60G21/055Stabiliser bars
    • B60G21/0551Mounting means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G21/00Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces
    • B60G21/02Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
    • B60G21/04Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
    • B60G21/05Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
    • B60G21/055Stabiliser bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G7/00Pivoted suspension arms; Accessories thereof
    • B60G7/005Ball joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C11/00Pivots; Pivotal connections
    • F16C11/04Pivotal connections
    • F16C11/06Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C11/00Pivots; Pivotal connections
    • F16C11/04Pivotal connections
    • F16C11/06Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
    • F16C11/0619Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints the female part comprising a blind socket receiving the male part
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C11/00Pivots; Pivotal connections
    • F16C11/04Pivotal connections
    • F16C11/06Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
    • F16C11/0619Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints the female part comprising a blind socket receiving the male part
    • F16C11/0623Construction or details of the socket member
    • F16C11/0628Construction or details of the socket member with linings
    • F16C11/0633Construction or details of the socket member with linings the linings being made of plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C11/00Pivots; Pivotal connections
    • F16C11/04Pivotal connections
    • F16C11/06Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
    • F16C11/0619Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints the female part comprising a blind socket receiving the male part
    • F16C11/0623Construction or details of the socket member
    • F16C11/0657Construction or details of the socket member the socket member being mainly made of plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C11/00Pivots; Pivotal connections
    • F16C11/04Pivotal connections
    • F16C11/06Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
    • F16C11/0695Mounting of ball-joints, e.g. fixing them to a connecting rod
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C7/00Connecting-rods or like links pivoted at both ends; Construction of connecting-rod heads
    • F16C7/02Constructions of connecting-rods with constant length
    • F16C7/026Constructions of connecting-rods with constant length made of fibre reinforced resin
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C7/00Connecting-rods or like links pivoted at both ends; Construction of connecting-rod heads
    • F16C7/08Connecting-rods or like links pivoted at both ends; Construction of connecting-rod heads made from sheet metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2204/00Indexing codes related to suspensions per se or to auxiliary parts
    • B60G2204/10Mounting of suspension elements
    • B60G2204/12Mounting of springs or dampers
    • B60G2204/122Mounting of torsion springs
    • B60G2204/1224End mounts of stabiliser on wheel suspension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2204/00Indexing codes related to suspensions per se or to auxiliary parts
    • B60G2204/10Mounting of suspension elements
    • B60G2204/14Mounting of suspension arms
    • B60G2204/143Mounting of suspension arms on the vehicle body or chassis
    • B60G2204/1432Mounting of suspension arms on the vehicle body or chassis by vertical bolts or studs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2204/00Indexing codes related to suspensions per se or to auxiliary parts
    • B60G2204/40Auxiliary suspension parts; Adjustment of suspensions
    • B60G2204/422Links for mounting suspension elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/012Hollow or tubular elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/70Materials used in suspensions
    • B60G2206/71Light weight materials
    • B60G2206/7101Fiber-reinforced plastics [FRP]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/70Materials used in suspensions
    • B60G2206/71Light weight materials
    • B60G2206/7104Thermoplastics
    • B60G2206/71043Polyamid elastomer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/80Manufacturing procedures
    • B60G2206/81Shaping
    • B60G2206/8101Shaping by casting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C11/00Pivots; Pivotal connections
    • F16C11/04Pivotal connections
    • F16C11/06Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
    • F16C11/0666Sealing means between the socket and the inner member shaft
    • F16C11/0671Sealing means between the socket and the inner member shaft allowing operative relative movement of joint parts due to flexing of the sealing means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/02Plastics; Synthetic resins, e.g. rubbers comprising fillers, fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/20Thermoplastic resins
    • F16C2208/60Polyamides [PA]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/20Thermoplastic resins
    • F16C2208/66Acetals, e.g. polyoxymethylene [POM]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/02Shaping by casting
    • F16C2220/04Shaping by casting by injection-moulding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • F16C2240/60Thickness, e.g. thickness of coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • F16C2240/70Diameters; Radii
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/05Vehicle suspensions, e.g. bearings, pivots or connecting rods used therein

Abstract

The present invention relates to a kind of connecting rod arm member, especially a kind of connecting rod arm member (1) that suspension (3) and stabiliser bar (2) are connected in vehicle.The connecting rod arm member has a support bar (1a) and multiple resin-cases (1b), wherein the support bar (1a) is metal hollow pipe, two ends are plastically deformed and are sealed;The multiple resin-case is arranged on support bar two ends, each housing has receiving hole (1b3) to accommodate the bulb (10b) of ball stud (10), suspension (3) or stabiliser bar (2) are fixed on the ball stud (10), and support bar (1a) is together with housing (1b) interlocking molding.

Description

A kind of connecting rod arm member
Technical field
The present invention relates to a kind of connecting rod arm member for connecting suspension or connection fid and stabiliser bar.
Background technology
As shown in patent document 1, in order to prevent the variation of wheel position, suspension and stabiliser bar are provided with vehicle. Suspension is absorbable and mitigates impact and the vibration force conducted from road surface to car body.Stabiliser bar can be used for improving because on left and right wheelses Car body roll stiffness caused by lower motion (relative to the rigidity of torsion).Suspension is connected to one with stabiliser bar by stablizing connecting rod Rise.
Prior art literature
Patent document
Patent document 1:Patent 2011-247338 publications
The content of the invention
The invention problem to be solved
In recent years, vehicle constantly pursued lightweight, also required that each component realizes lightweight.Therefore, stabilization connecting rod also will Accomplish lightweight.Stabilization connecting rod is positioned respectively at the coupling part being fixed on stabiliser bar by the connecting portion being fixed on suspension Support bar two ends are constituted.That is, support bar will connect 2 connecting portions, stabilization connecting rod could be constituted.Because support bar is by reality Heart steel (rod iron) are made, therefore compared with the stable connecting rod of resin-made and aluminum, weight is larger.
Therefore, resin-made stabilization connecting rod is developed.Figure 13 is the front view of existing resin-made stabilization connecting rod.Resin-made stabilization Connecting rod 101, the cannula portion 103 of support bar 102 and the two ends of support bar 102 connection with central portion.Stabilization connecting rod 101 passes through Injection moulding is produced.The gate location of stabilization connecting rod 101, positioned at longitudinally central position.In Figure 13, in cannula portion 103 The connection status of middle display ball stud 109.
Figure 14 (a), (b) are the Section X-X figure of Figure 13, it is shown that size dimension.Support bar 102 have median plate 102a, Upper bottom wing 102b, 102c and supporting plate 102d.Upper bottom wing 102b, 102c and median plate 102a's is vertically connected with.Supporting plate 102d It is connected with upper bottom wing 102b, 102c and median plate 102a, constitutes high-strength parts.
The thickness of upper bottom wing 102b, 102c is respectively 4.2mm.The thickness of median plate 102a is 3.2mm.The thickness of supporting plate 102d It is 2.2mm to spend.The support bar 102 of resin-made stabilization connecting rod 101 is as shown in figure 14, in section I fonts.Now, because axle rotates Section configuration difference, the 1y section second moment of rotation (Y-axis shown in Figure 14) and 1x (the section second moment of X-axis rotation) phase Than to substantially reduce.
In order that 1y is identical with 1x, it is necessary to by the width dimensions 24.1mm of Figure 14 (a), be changed into the width as shown in Figure 14 (b) Spend the size of the 29.7mm of more than size 28mm.Full resin-made support bar is in nylon66 fiber (containing 30% glass fibre), normal temperature, water suction Rate is the bending modulus about 6GPa under conditions of 1.75%.In contrast to this, the longitudinal elastic coefficient of steel support bar is about 210GPa。
When identical thrust load is applied, compared with steel support bar, full resin-made support bar can form about 35 times Stroke.When using connecting rod 101 is stablized, because the displacement (elastic lifting amount) relative to load is it has been determined that and due to axle The reason for direction stroke, there will be the puzzlement that cannot meet elastic lifting amount in full resin-made support bar.
In view of the situation, the present invention is intended to provide a kind of displacement it is small and, intensity lightweight connecting rod arm member high.
Means for solving the problems
To solve the problem, connecting rod arm member according to claim 1 connects in vehicle with suspension and stabiliser bar Connect, sealed with being plastically deformed at metal hollow pipe two ends, the two ends of the support bar of the sealing and the support bar are distinguished Pitman arm is set, the ball stud of the suspension or the stabiliser bar is fixed with hole is included comprising its bulb, hole position should be included In in resin-made housing section, the support bar forms insert-molding in the housing section.
The support bar of connecting rod arm member according to claim 1, because the housing section is insert-molding, therefore can Realize lightweight and displacement relative to load can be met.
Connecting rod arm member according to claim 2, in connecting rod arm member according to claim 1, in institute The two ends for stating support bar form flat flat board respectively.
Connecting rod arm member according to claim 2, due to the flat expansion of flat board, therefore can prevent or prevent housing section Come off from support bar.Additionally, when the housing section on one side and the housing section of another side have phase difference, due to being with the unilateral of flat board On the basis of and formed another side flat board, more easily process.
Connecting rod arm member according to claim 3, in pitman arm according to claim 2, described flat Plate or its near, with the recessed recess in the subregion to flat expanding surface.
Connecting rod arm member according to claim 3, flat board or its near, due to flat board have to flat expanding surface The recessed recess in subregion, can the recess of support bar can resin by injection, reinforce support bar and housing section so that can the company of raising The intensity of lever arm component.
Connecting rod arm member according to claim 4, in the connecting rod arm member of the invention of claim 1, in institute The edges at two ends of support bar is stated, with smaller than tubing thickness 10%~35% the 1st sealing through plastic deformation sealing.
Connecting rod arm member according to claim 4, the edges at two ends of the support bar of connecting rod arm member is due to having than pipe 1st sealing of material thickness small 10%~35%, therefore secure seal can be carried out to support bar.
Connecting rod arm member according to claim 5, in the connecting rod arm member of the invention of claim 1, in institute The two ends of support bar are stated, with the 2nd sealing in crossed longitudinally single bending or multiple curved shapes.
Connecting rod arm member according to claim 5, in the end of supporting part due to there is crossed longitudinally single bending Or the 2nd sealing of multiple curved shapes, therefore secure seal can be carried out to support bar.
Connecting rod arm member according to claim 6, in the connecting rod arm member of the invention of claim 1, in institute In stating housing section, with by forming multiple flanges that the peripheral wall surface comprising hole stretches out circlewise.
Connecting rod arm member according to claim 6, housing section is outside by forming the peripheral wall surface comprising hole due to having Extension multiple flanges circlewise, therefore the intensity and fatigue strength (endurance limit) of housing section can be improved, so as to improve durable Property.
Connecting rod arm member according to claim 7, it is described in the connecting rod arm member of the invention of claim 1 The resin around the peripheral wall surface comprising hole in housing section, from the end edge genesis of the support bar to the thickness of center side Degree is gradually thinning, stretches into the thickness of resin at about 2mm to the center side from the end edge, central with the supporting part is covered The thickness of side resin is almost identical.
Connecting rod arm member according to claim 7, can improve and be covered in housing section and include the tree in the peripheral wall surface of hole The bonding strength of fat and the resin for being covered in support bar.
Connecting rod arm member according to claim 8, it is described in the connecting rod arm member of the invention of claim 1 There is the shaft-like reinforcing that intersects between the covering resin of the bottom wall comprising hole with the support bar to use in housing section Reinforcement.
Connecting rod arm member according to claim 8, housing section has in the covering bottom wall comprising hole and support bar Resin between the shaft-like reinforcing reinforcement of intersection, therefore the tree to form the resin comprising hole and covering supporting part can be improved Bonding strength between fat.
Connecting rod arm member according to claim 9, in the connecting rod arm member of the invention of claim 1, in institute State between the resin to form the resin comprising hole peripheral wall surface and the covering support bar, there is the distance of about 2~3mm.
Connecting rod arm member according to claim 9, due to forming the resin comprising hole peripheral wall surface with covering branch Between the resin of strut, there is the distance of about 2~3mm, it is therefore possible to prevent forming the intensity of the resin comprising hole peripheral wall surface and covering The reduction of lid support bar mechanical strength of resin.
Connecting rod arm member according to claim 10, in the connecting rod arm member of the invention of claim 1, one The beeline comprising between hole inner circumferential wall and the support bar of side port side or another side port side is for about 3~ 4mm, has resin group being included described in one side port side or another side port side between hole inner circumferential wall and the support bar Into thing.
Connecting rod arm member according to claim 10, comprising having resin group between hole inner circumferential wall and the supporting part Into thing, both beelines are about 3~4mm, the support bar that the load (external force) born from comprising hole passes through high intensity Directly transmitted.Additionally, beeline between the two is for about 3~4mm, because distance is shorter, therefore due to comprising Kong Suocheng The reason for load (external force) received, the bending stress and skewness occurred on resin between the two will not be very big.So as to real Existing connecting rod arm member service life target more long.
Connecting rod arm member according to claim 11, it is described in the connecting rod arm member of the invention of claim 2 The edge of flat board and the support bar central portion side tube, due to transverse direction central side longitudinal direction from edge to the supporting part Central portion side protrudes and causes certain curvature and formed.
Connecting rod arm member according to claim 11, due to flat board and the transverse direction of support bar central portion side tube The edge of the central side shape prominent to the longitudinally central portion side of supporting part has bending and is formed, and can relax stress concentration phenomenon. The intensity and fatigue strength (endurance limit) of connecting rod arm member support bar are improved, so as to durability can be improved.
Connecting rod arm member according to claim 12, in the connecting rod arm member of the invention of claim 11, institute The edge part stated, the angle for having 15 degree~60 degree relative to the flat board is inclined.
Connecting rod arm member according to claim 12, because edge part has 15 degree~60 degree relative to the flat board Angle is inclined, therefore the movement of relatively short distance can be carried out between tube to flat board, the generation of stress concentration is prevented, so as to protect Hold the reliability of housing section.
Connecting rod arm member according to claim 13, it is described in the connecting rod arm member of the invention of claim 1 In the resin of housing section, contain the reinforcing material below more than 25% weight 60% weight.
Connecting rod arm member according to claim 13, due to containing more than 25% weight 60% weight in housing section resin The following reinforcing material of amount, therefore lightweight can be realized and intensity is improved, and do not interfere with the service life of forming machine.
The effect of invention
In the present invention, because displacement is smaller and with lightweight feature, therefore the high intensity of connecting rod arm member can be realized Change.
Brief description of the drawings
Stabilization connecting rod and suspension and the side view of stabiliser bar connection status in [Fig. 1] embodiment 1 of the present invention.
[Fig. 2] represents the decomposition side view of part A solution state in Fig. 1.
[Fig. 3] represents the sectional view of stabilization connecting rod shell and ball stud surrounding structure.
[Fig. 4] (a) is the top view for stablizing connecting rod 1, the section B-B figure that (b) is the A direction arrows figure of (a), (c) is (a).
[Fig. 5] (a) represents that it is C-C sectional views to support the top view of bar unit, (b), (c) is D-D sectional views.
[Fig. 6] (a) is the E portions of Fig. 5 (b) of the E portions detail view, (b) expression support bar flat board and sealing forming process of Fig. 5 (b) Detail view.
Stable connecting rod top view, the G-G sections that (b) is the F direction arrows figure of (a), (c) is (a) of [Fig. 7] (a) for embodiment 2 Figure.
[Fig. 8] (a) be embodiment 2 other stable connecting rod top view, (b) be the I direction arrows figure of (a), (c) be (a) J-J sectional views, (d) are the K-K sectional views of (a).
Support bar is put down during [Fig. 9] (a) is the E portions detail view of support bar Fig. 5 (b) of variation of the present invention 1, (b) represents variation 1 The E portions detail view of Fig. 5 (b) of plate and sealing forming process.
[Figure 10] (a) be the E portions detail view of support bar Fig. 5 (b) of variation of the present invention 2, Figure 10 (b) represent variation 2 support The E portions detail view of Fig. 5 (b) of bar flat board and sealing forming process.
[Figure 11] (a) is support bar in the E portions detail view of support bar Fig. 5 (b) of variation of the present invention 3, (b) expression variation 3 Flat board and the E portions detail view of sealing forming process Fig. 5 (b).
The L direction arrow figures that [Figure 12] (a) is the H portions detail view of support bar Fig. 5 of variation of the present invention 5, (b) is (a).
The front view of [Figure 13] conventional resin-made stabilization connecting rod.
[Figure 14] (a), (b) are the Section X-X figure of conventional Figure 13.
Specific embodiment
The following is embodiment for the present invention, carried out specifically while with reference to corresponding drawing for the embodiment It is bright.
《Embodiment 1》
Fig. 1 is expression stabilization connecting rod and suspension and the side view of stabiliser bar connection status in embodiment of the present invention 1.It is real It is when vehicle (not marked in figure) is travelled, to reduce the variation of wheel W to apply the stable connecting rod (connecting rod arm member) 1 in example 1 The parts for using.
The front and back of vehicle (not marked in figure) are equipped with running vehicle wheel W.Wheel W is arranged on vehicle body (in figure not by suspension 3 Mark) on.There is the coil spring 3b being arranged on around suspension flashboard 3a and suspension flashboard 3a in suspension 3.Suspension flashboard 3a branch Wheel W is held, is allowed to be rotated, the variation of wheel W is reduced by viscous damping force.
Coil spring 3b is arranged between the suspension flashboard 3a and vehicle body for supporting wheel W.Coil spring 3b is by spring Elastic force and elastic energy can slow down the impulsive force that vehicle body is transferred to from wheel W.Therefore, because the suspension flashboard 3a's of suspension 3 is viscous Elastic force of stagnant damping force and coil spring 3b etc. can reduce the vibration force and impulsive force for being transferred to vehicle body.
Between left and right suspension 3, the stabiliser bar 2 for preventing left and right suspension 3 from shifting by torsional rigid is connected with.Stabiliser bar 2 Can improve due to body sway rigidity (torsional rigid) that the displacement of left and right wheelses W is formed, prevent vehicle (not illustrated) left Rock on the right side.
Stabiliser bar 2 has torque arm 2a and torsion bar 2b.Stabiliser bar 2 is by the bar springs steel structure that is suitably bent according to vehicle shape Into.Stabiliser bar 2 extends from along the suspension 3 on the one side for having each support pair of right and left wheel W to the suspension flashboard 3a directions of another side Set.Stabiliser bar 2 is connected the suspension flashboard 3a of left and right by the left and right stable connecting rod 1 of each pair.
Stabiliser bar 2, due to two pieces of differences of suspension flashboard 3a, 3b stroke, mainly makes central portion in Ackermann steer angle Torsion bar 2b twists, therefore the elastic force that torsional recovery is produced can prevent rolling for vehicle.
Fig. 2 represents the decomposition side view of part A solution state in Fig. 1.Stabilization connecting rod 1 includes centrally located support bar 1a's With the housing 1b positioned at two ends.Housing 1b constitutes connecting portion 9.In the housing 1b of connecting portion 9, include ball stud 10, the ball Head pin tiltable.In connecting portion 9, being provided with prevents foreign body intrusion to the dirt-proof boot 13 in housing 1b.
Therefore, the rotation of ball stud 10 of the connecting portion 9 on support one side is fixed on and is provided with the bracket 3c of suspension flashboard 3a.This Outward, the rotation of ball stud 10 that the another side of connecting portion 9 is provided with is fixed on the torque arm 2a of stabiliser bar 2.
Bracket 3c is arranged on suspension flashboard 3a by spot welding mode.Bracket 3c has towards the torque arm 2a sides of stabiliser bar 2 The flat board of (failing the vehicle center side of display in diagram).The flat board of bracket 3c has the mounting hole 3c1 of opening-like state.One side Ball stud 10 is inserted into mounting hole 3c1 by stud 10s, until to the position of the flange 10a for around extending.And it is inserted into peace Nut N 1 is screwed with the external screw 10c of the stud 10s for filling the ball stud 10 of hole 3c1.
Additionally, in sealing 2a1 near the torsion bar 2a top ends of stabiliser bar 2, being through with mounting hole 2a2.For example, such as Fig. 2 It is shown, the top ends of torsion bar 2a and its it has been formed about being pressed into plane sealing 2a1 towards suspension flashboard 3a sides.And envelope Mounting hole 2a2 is provided through in mouth 2a1.
Another side ball stud 10 is inserted in the mounting hole 2a1 of stabiliser bar 2 by stud 10s, until the position of flange 10a. And nut N 1 is screwed with the external screw 10c of the stud 10s of ball stud 10 of insertion stabiliser bar 2 mounting hole 2a2, thus stabiliser bar 2 is consolidated It is scheduled on stabilization connecting rod 1.
Therefore, stabilization connecting rod 1 is by the ball stud 10 at support bar 1a two ends, is fixed on the suspension flashboard 3a of suspension 3 and steady On the torque arm 2a of fixed pole 2.Two ball studs 10 are supported by positioned at the housing 1b for stablizing the both ends of connecting rod 1, all tiltables.Therefore, Stabilization connecting rod 1 can be moved relative to the suspension flashboard 3a of suspension 3 and the torque arm 2a of stabiliser bar 2.
In this way, stabilization connecting rod 1 is fixed on stabiliser bar 2 and suspension 3, stabiliser bar 2 just connects into connecting rod arm member with suspension.
Fig. 3 represents the sectional view of stabilization connecting rod shell and ball stud surrounding structure.The two of the support bar 1a for stablizing connecting rod 1 End, is provided with the connecting portion 9 comprising housing 1b.That is, connecting portion 9 has the cup-shaped housing 1b for being separately fixed at support bar 1a two ends. Therefore, 2 connecting portions 9 are possessed in connecting rod 1 is stablized.Housing 1b is arranged on the two ends of support bar 1a by insert-molding mode. Include resin-made ball seat 12. on the inside of housing 1b
Ball stud 10 has the bulb 10b and stud 10s of substantially spherical.Stud 10s since bulb 10b in one direction It is extended.There is ball stud 10, in ball stud 10, bulb 10b is included in ball seat 12 in connecting portion 9.
Resin-made ball seat 12 is made up of entity portion 12a with flange 12b, and entity portion 12a is included in housing 1b.Ball seat 12 12a is cup-shaped in entity portion.The entity portion 12a of ball seat 12 by hot riveting, the method such as bond, press-fit and be fixed in housing 1b.This Outward in the present embodiment, the entity portion 12a of ball seat 12 will be said by the situation that heat-staking methods are fixed in housing 1b It is bright.The hole 1k1 (reference picture 4 (a)) that entity portion 12a hot rivetings 12k (Fig. 3) are formed on base plate 1bt of the housing 1b comprising hole 1b3 On, ball seat 12 is fixed on housing 1b.Flange 12b is extended to periphery from the open side of entity portion 12a and is formed.
In the entity portion 12a of ball seat 12, inner side forms and includes space 12a1.The bulb 10b of ball stud 10 is included in ball Seat 12 comprising can rotate in the 12a1 of space and freely.Additionally, in ball stud 10, stud 10s carries out integrated with bulb 10b Running.Therefore, the ball stud 10 that is included in ball seat 12 and stud 10s are relative to stablizing connecting rod tiltable.That is, stabilization connecting rod 1 Housing 1b be supported by stabilization connecting rod 1 ball stud 10, make it incline.In this way, being constituted in connecting portion 9 by stud 10s The tiltable ball-joint structure of ball stud 10 constituted with bulb 10b.
In the stud 10s of ball stud 10, the flange 10a for radiating out is formd.Additionally, in stud 10s flanges 10a In the upper end of tip side, external screw 10c is formd.
By this structure, as mentioned shown in Fig. 2, the stud 10s for being arranged on the ball stud 10 of support bar 1a one end is inserted Enter in the mounting hole 3c1 in the bracket 3c upper sheds of suspension flashboard 3a, until at flange 10a.In this condition, external screw 3c On be screwed with nut N 1, thus ball stud 10 is fixed on suspension flashboard 3a.
Additionally, be arranged on the stud 10s of the ball stud 10 of the support bar 1a other ends being inserted on the torque arm 2a of stabiliser bar 2 In the mounting hole 2a2 of opening, until at flange 10a.In this condition, nut N 1 is screwed with external screw 10c, thus ball stud 10 It is fixed on the torque arm 2a of stabiliser bar 2.
Additionally, in stabilization connecting rod 1 stud 10s bearing of trend, suspension flashboard 3a (reference picture 2) according to suspension 3 with it is steady The position relationship of the torque arm 2a (reference picture 2) of fixed pole 2 determines.
As shown in figure 3, include the entity portion 12a of ball seat 12 in housing 11, in this case, housing 1b and ball seat 12 Flange 12b it is relative and put.And the end edge of dirt-proof boot 13 is accompanied in the housing 1b for the putting relatively and flange 12b of ball seat 12.
Dirt-proof boot 13 is the hollow unit being made up of elastomers such as rubber, for preventing foreign matter (rubbish etc.) from invading housing In 1b and in ball seat 12.Dirt-proof boot 13 is located between flange 10a and housing 1b, around ball stud 10.In dirt-proof boot 13 opposite positions are provided with 2 opening portions.Inside lateral bending folding around openings at one side portion, the part by opposite location housing The flange 12b clampings of 1b and ball seat 12.The opening portion of the another side of dirt-proof boot 13 is close on the stud 10s of ball stud 10 and solid It is fixed.Dirt-proof boot 13 is in stud 10s tiltables.For instance, it is preferred that dirt-proof boot 13 is the shape being largely expanded to outside.
<Stabilization connecting rod 1>
Fig. 4 (a) is the top view for stablizing connecting rod 1, and Fig. 4 (b) is the A directions view of Fig. 4 (a), and Fig. 4 (c) is the B-B of Fig. 4 (a) Sectional view.As described above, stabilization connecting rod 1 has centrally located support bar 1a and the housing 1b positioned at two ends.Support bar 1a is Metal parts, housing 1b is resin component.Stabilization connecting rod 1 be molded by inserts by support bar 1a and housing 1b realize integrally into Type.
<Support bar 1a>
Fig. 5 (a) is the top view for showing support bar 1a, and Fig. 5 (b) is C-C sectional views, and Fig. 5 (c) is D-D sectional views.Support bar 1a Supported by hollow steel pipe.Support bar 1a meets regulation generally using ferrous materials such as spring steel, STK11a, STK13A, STK13C The metal materials such as the steel of intensity and fatigue strength (endurance limit) can all be used, in the absence of specifically limited.For example, support bar 1a In addition to using ferrous materials, aluminium, titanium and other metal materials can also be used.
Support bar 1a is formed by the hollow pipe two ends of specific length after being plastically deformed and sealing into tabular.That is, support Bar 1a has the sealing 1a3 of the hollow pipe 1a1 of central portion, the flat board 1a2 at both ends and edges at two ends portion.Hollow pipe 1a1 is formed Material tubulose.
Flat board 1a2 is formed by the stamped tabular that is processed into end of hollow pipe 1a1.By this procedure of processing, support The flat board 1a2 of bar 1a spreads relative to the hollow pipe 1a1 of center side in spade.
By forming flat board 1a2, axle rotation is likely to occur between the housing 1b that the both ends of support bar 1a are respectively configured There is the situation of phase difference in angle.In this case, carrying out punching press in the leading section of a side end of the tubing to forming support bar 1a After processing, flat board 1a2 clear and definite its position of a side end can be first detected when carrying out punch process to another side end.In addition, making this The angle of tubing rotational phase difference, you can realize punch process in the leading section to another side end of tubing.Wherein, the stabilization of Fig. 4 Show that phase difference is the situation of 180 degree in connecting rod 1.Sealing 1a3 is the end of the flat board 1a2 at two ends through plastic extruding deformation, place Formed after state, i.e. air-tight state is sealed.
That is support bar 1a forms sealing 1a3 by the front edge of the tubing of specific length through extruding.In addition, from sealing 1a3 To the flat board 1a2 of writing board shape, by being changed into the tapered portion 1a4 of tubulose, the hollow pipe 1a1 of the tubulose of center side is eventually arrived at.
The size S1 designs counted from the end edge of the sealing 1a3 of support bar 1a are for about 0.5-3mm.Seal the thickness of 1a3 Degree is designed as the size of 10%-35% thinner than the twice of tubing thickness.That is, sealing 1a3 is obtained than tubing through plastic deformation The size of thickness of thin about 10%-35%, then through sealing (closed) formation.By this procedure of processing, it can be ensured that support bar 1a's Sealing (closed) property.For example, the tubing of diameter 10mm thickness 1.2mm is used for the situation of support bar 1a, then by than its twice The dimensional thickness S2 of the scope of the thin 10%-35% of thickness 2.4mm is set to 1.9mm.
Fig. 6 (a) for support bar Fig. 5 (b) E portions equal proportion enlarged drawing, Fig. 6 (b) be show support bar flat board and The E portions equal proportion enlarged drawing of Fig. 5 (b) of the forming process of sealing.Sealing 1a3 such as Fig. 6 (b) of support bar 1a shown in Fig. 6 (a) It is shown that punch forming acquisition is carried out to tubing according to the direction of white arrow by upper mould Ku and lower mould KS.
The flat board 1a2 for being formed at end is substantially all and is designed to tabular, because of the material of support bar 1a and through being integrally formed Housing 1b resin material difference produced by coefficient of expansion difference may cause shaping when there is space, gap etc..For example, Inprocess shrinkage step when insertion in inserts mold process is molded, the resin for being usually formed housing 1b can coat support bar 1a, But there is support bar 1a and are applied in that greatly situation of power of support bar 1a etc. cannot be coated to resin in actual capabilities.
Therefore, this support bar 1a uses following structures.As shown in Fig. 5 (a)-(c), writing board shape flat board 1a2 or Its recess 1a5 that concave shape is nearby set.Recess 1a5 can carry out punching press and add while flat board 1a2 and sealing 1a3 is formed Work, it is also possible to carry out punch process again after flat board 1a2 is formed.
Have benefited from the presence of recess 1a5, it is fixed that support bar 1a obtains strength with the resin for forming housing 1b.Therefore formed empty Heart pipe 1a1, flat board 1a2, the tubing of sealing 1a3 can carry out cation electrodeposition electrophoresis painting dressing or electroplating processes in the form of monomer. By the step, the support bar 1a shown in Fig. 5 is produced.
<Housing 1b>
Housing 1b is formed from a resin as described above, it is preferred to use the resin of addition reinforcing material.Mother metal on housing 1b, can To use PA66 (Polyamide 66), PA6 (Polyamide6), PPS (Polyphenylenesulfide), POM (Polyacetal) engineering plastics or the superengineering plastics such as.Engineering plastics are that a kind of intensity is outstanding, strengthen heat resistance etc. The industrial plasticses of specific function.Superengineering plastics are that performance is particularly pertinent in engineering plastics, when can be long in high temperature environments Between the resin that uses.For example, conventional engineering plastics include FRP (fiber-reinforced plastic), GRP (fiberglass-reinforced plastic), CFRP (carbon fiber reinforced plastic).
For example, reinforcing material mainly uses thin glass fiber.To ensure to strengthen under effect and high temperature (about 80 DEG C) Intensity under strength ratio normal temperature (about 23 DEG C) is high by more than 50%, and content is preferably about more than 25%.Further, it is contemplated that mouldability and note In the life-span of molding machine, the upper limit is preferably arranged to 60% or so.That is, the containing ratio of reinforcing material preferably about more than 25% about Less than 60%.In addition, reinforcing material can also be using the material beyond glass fibre.
As shown in figure 4, the case for this embodiment, the housing 1b of the another side side of support bar 1a according to one side side shell The shape of body 1b inversely makes shaping, and the housing 1b of one side side is identical with the housing 1b shapes of another side side.
Housing 1b formed the sealing 1a3 of covering support bar 1a, flat board 1a2, one of tapered portion 1a4 and hollow pipe 1a1 The shape divided.Housing 1b has receiving portion 1b1 (reference picture 4 (a)) and fixed part 1b2.The thickness of housing 1b be set as 4mm with Under.The thickness of housing 1b is set as that below 4mm can prevent the spaces such as bubble.
Formd on receiving portion 1b1 and justified for accommodating the bottom that has of the entity portion 12a of ball seat 12 and the bulb 10b of ball stud 10 The receiving hole 1b3 of tubular.Sealing 1a3, flat board 1a2, tapered portion 1a4, the Yi Jikong of fixed part 1b2 from the fixed support bar 1a in inside A part of heart pipe 1a1.The outside of the perisporium of the receiving hole 1b3 of receiving portion 1b1 form 3 flange 1f1 of circular plate shape, 1f2、1f3。
As shown in Fig. 4 (b), in order to improve the intensity between flange 1f1,1f2,1f3, configure in flange 1f1,1f2,1f3 Direction of principal axis supercentral reinforcement reinforcement r1, r2, r3 and reinforcement reinforcement r form the shape for linking flange 1f1,1f2,1f3 Shape.Flange 1f1,1f2,1f3, reinforcement reinforcement r, r1, r2, r3 can be formed can bear the bulb 10b's from ball stud 10 The structure of external force.
The base plate 1bt of receiving portion 1b1 forms multiple entity portion 12a for ball seat 12 and carries out hot riveting 12k (references Hole 1k1 Fig. 3).The resin (about 3-4mm is thick) and cladding support bar 1a of the barrel surface of the receiving hole 1b3 of receiving portion 1b1 will be coated Sealing 1a3 front edge resin between size S3 (reference picture 4 (a)) control in the space of 2-3mm or so.Therefore can With the resin thickness for ensuring the front edge of the sealing 1a3 for coating support bar 1a and the receiving hole 1b3 for coating receiving portion 1b1 The resin thickness of barrel surface will not be worn.
The front edge of the sealing 1a3 of support bar 1a is wrapped by the resin of the thickness S4 (reference picture 4 (a)) of 3-4mm or so Cover.Additionally, in order to ensure forming the resin of flange 1f1,1f2,1f3, reinforcement reinforcement r3 from receiving portion 1b1 to fixed part 1b2 Resin transition smooth-going, it is to avoid stress concentration, at the same improve intensity, entreat side shifting thereto from the front edge of support bar 1a The position that size S5 (about more than 2mm) (reference picture 4 (a)) intersects, its thickness and the resin of the center side of cladding support bar 1a Thickness is substantially consistent.Therefore can realize (strengthening comprising flange 1f1,1f2,1f3, reinforcement from the resin for forming receiving portion 1b1 Muscle r3) to the smoothly transition of the resin for forming fixed part 1b2.
<The shaping of stabilization connecting rod 1>
Using the support bar 1a (reference picture 5 (a)-(c)) by the surface treatment, being molded by inserts makes housing 1b integrations The both ends of support bar 1a are fixed to, stabilization connecting rod 1 is produced.Injection forming mold is the situation of horizontal open and close type, to detection The front end of support bar 1a, it is ensured that flat board 1a2 (reference picture 5) extends extended surface and keeps level in the horizontal direction, solid using tool Determine support bar 1a.
When closing injection forming mold, the cross section for clamping support bar 1a is the hollow pipe 1a1 of circular.Then, to The injection forming mold resin by injection of closing, opens injection forming mold after cooling, now the two ends of support bar 1a are overall respectively Fixed shell 1b.The shaping of housing 1b can be carried out in the one side of support bar 1a respectively, it would however also be possible to employ slidingtype, two ends are simultaneously Carry out forming operation.By above step, the forming operation of stabilization connecting rod 1 (reference picture 4) is realized.
Following effects can be realized using the structure.
1. by stablizing the receiving portion 1b1 of connecting rod 1 using with the addition of the resin and metal pipe material of reinforcing material, so as to realize steady Determine the lightweight of connecting rod 1.Compared with all steel stabilization connecting rod made of iron, weight can reduce about 30%.Additionally, stabilization connecting rod 1 can To reach the weight equal with full resin-made stabilization connecting rod, lightweight is realized.
2. it is the metal tubulation materials such as steel pipe due to stablizing the bar portion of connecting rod 1, the longitudinal elastic coefficient of such as steel is about 210GPa, it disclosure satisfy that the displacement (elastic lifting amount) of relative given load as conventional steel support bar.
3. because the size S1 counted from the edge at the both ends of the support bar 1a for stablizing connecting rod 1 is through the modeling of about 0.5-3mm Property deformation and sealing form sealing 1a3, therefore sealing (seal) be protected.Also just because of this, to the table of support bar 1a When face carries out cation electrodeposition electrophoresis painting dressing or electroplating processes, can prevent water, solution from invading inside support bar.Additionally, carry out When the inserts of stabilization connecting rod 1 is molded, resin can be prevented to be flowed into the inside of support bar 1a.Meanwhile, in actually used vehicle, Can also prevent the liquid such as moisture from invading the inside of stabilization connecting rod 1, effectively prevent because corrosion etc. is caused aging.
4. it is plastically deformed the both ends of the support bar 1a for stablizing connecting rod 1, is formed from hollow pipe 1a1 in the flat of spade extension Plate 1a2, the resin of the sized fraction more than center side of end side resin.Even if therefore applying to pull out support bar to stablizing connecting rod 1 The load in the direction of the housing 1b on 1a direction of principal axis, as long as resin is not destroyed, housing 1b would not depart from from support bar 1a.
5. due to foring flat board 1a2, therefore appearance between the housing 1b at the both ends of support bar 1a ought be separately positioned on There is the situation of phase difference in the angle of axle rotation, the flat board 1a2 of side can be first positioned as benchmark, then again to opposite side Flat board 1a2 carries out forming operation, and processing is more prone to.
6. the support bar 1a of stabilization connecting rod 1 is fixed by the inprocess shrinkage of the resin of housing 1b, but due to the tree of housing 1b Fat is different from the linear expansion coefficient of the metal material of support bar 1a, it is thus possible to space, gap etc. occurs.But, as long as Recess 1a5 with concave shape is set near the flat board 1a2 of the end of support bar 1a, it is possible to by grappling physically Effect suppresses space, the generation in gap.
7. it is about 3-4mm due to forming the resin thickness of housing 1b, is provided with convex around receiving hole 1b3 (reference picture 4 (c)) Edge 1f1,1f2,1f3, therefore, it is possible to ensure the intensity of the perisporium to form receiving hole 1b3, it is to avoid its external force is damaged.
8. as shown in figure 4, the central part of the direction of principal axis of flange 1f1,1f2,1f3 of circular plate shape forms the benefit of perpendicular wall Strong reinforcement r1, r2, r3.Additionally, forming the resin and reinforcement reinforcement r3 of flange 1f1,1f2,1f3 in the front end of support bar 1a The length of side shifting size S5 (=about more than 2mm) (reference picture 4 (a)) is entreated to be intersected and be molded thereto in edge.Therefore shell The power (extraction load and press-in load of ball stud 10 etc.) of the central axis direction of the receiving hole 1b3 of body 1b can improve to form appearance Receive the rigidity of hole 1b3 resin seam.Additionally, the resin of receiving hole 1b3 can also become to the transition of the intensity of support bar 1a sides Smooth-going.
9. due in the resin for forming housing 1b, containing the reinforcing materials such as thin glass fiber, therefore housing 1b is being improved Intensity while can also realize lightweight, and do not interfere with the life-span of injection moulding machine.
By above step, can realize that displacement is small, lightweight and intensity stable connecting rod 1 high.
<<Embodiment 2>>
Fig. 7 (a) is the top view of the stable connecting rod of embodiment 2, and Fig. 7 (b) is the F directions direction view of Fig. 7 (a), and Fig. 7 (c) is Fig. 7 The G-G sectional views of (a).The stable connecting rod 1a of embodiment 2 has two surrounding's shapes by coating the receiving hole 21b3 of housing 21b Into flange 21f1,21f2.Additionally, the flat board 1a2 of bottom wall 21bt, support bar 1a in the receiving hole 21b3 of housing 21b and Also have between tapered portion 1a4 and intersect shaft-like reinforcement 2r.Because other structures are consistent with embodiment 1, therefore identical structure Indicated using identical symbol into key element, and omitted detailed description.
The housing 21b of embodiment 2 has receiving portion 21b1 and fixed part 21b2.Formd for accommodating on receiving portion 21b1 The receiving hole 21b3 for having round-ended cylinder shape of the entity portion 12a of the ball seat 12 and bulb 10b of ball stud 10.
Sealing 1a3, flat board 1a2, tapered portion 1a4s and hollow pipe 1a1 of the fixed part 21b2 from the fixed support bar 1a in inside A part.Formd on receiving portion 2,1b1 two perisporiums in receiving hole 21b3 the continuously arranged circular plate shape in outside it is convex Edge 21f1,21f2 (reference picture 7 (b)).Between flange 21f1,21f2, multiple for improve the reinforcement reinforcement r of intensity, r1, R2, r3 form the shape for linking flange 21f1,21f2.Flange 21f1,21f2, reinforcement reinforcement r, r1, r2, r3 form energy Enough bear the structure of the external force of the bulb 10b from ball stud 10.
Because the height dimension S6 for stablizing the housing 21b of connecting rod 1a is shorter, thus only form on housing 21b two it is convex Edge 21f1,21f2.Additionally, formed the bottom wall 21bt and cladding support bar 1a of the receiving hole 21b3 of housing 21b flat board 1a2 and The intersection of the direction of principal axis lower section (the drawing downside of Fig. 7 (b)) for extending to receiving hole 21b3 is formd between the resin of tapered portion 1a4 Shaft-like reinforcement 2r, improves intensity.
Using embodiment 2, due to being provided with flange 21f1,21f2, reinforcement 2r, the center of the receiving hole 21b3 of housing 21b The power (extraction load and press-in load of ball stud 10 etc.) of direction of principal axis can improve the seam of the resin to form receiving hole 21b3 The rigidity in portion.Additionally, embodiment 2 can equally play the effect of embodiment 1.
Fig. 8 (a) is the top view of the stable connecting rod of the other embodiment of implementation method 2, and Fig. 8 (b) is the I of Fig. 8 (a) to regarding Figure, Fig. 8 (c) is the J-J sectional views of Fig. 8 (a), and Fig. 8 (d) is the K-K sectional views of Fig. 8 (a).
The stable connecting rod 1a1 of the other embodiment of implementation method 2 is by the receiving hole 21b3 of the housing 21b of embodiment 2 The distance between the sealing 1a3 of end edge of inner peripheral surface 21b4 and support bar 1a S7 is set close to about 3-4mm, and to both Between fill (formation) resin.
Additionally, in the structure, the flat board 1a2 and cone of the bottom wall 21bt and support bar 1a of the receiving hole 21b3 of housing 21b Do not formed between type portion 1a4 and intersect shaft-like reinforcement.
This be due to support bar 1a end edge close to housing 21b receiving hole 21b3, it is possible to use formed receiving hole The perisporium 21S of the resin of 21b3 replaces the effect of reinforcement.I.e., it is possible to the week of the support bar 1a sides by using receiving hole 21b3 Wall 21S intersects effect and the function of shaft-like reinforcement to play.
Additionally, as shown in Fig. 8 (a), (b), (d), the flat board 1a2 and tapered portion 1a4 of the support bar 1a of cladding housing 21b Resin on sequentially formed it is flat and slightly in space i.e. 4 contraction flow regions 21n1,21n2,21n3,21n4 of rectangular shape.Receive Contracting portion 21n1,21n2,21n3,21n4 be formed at the opposite position of flat board 1a2 and tapered portion 1a4 parts, with flat board 1a2 with And the thickness of the resin of a part of tapered portion 1a4 is substantially consistent (reference picture 8 (b)).
Because other structures are consistent with embodiment 2, therefore identical inscape is indicated using identical symbol, And omit detailed description.
Using the other embodiment of implementation method 2, due to will be by the receiving hole 21b3's of the housing 21b of load (external force) The distance between inner circumferential wall 21b4 and the end edge of support bar 1a as strength member (beeline) S7 is set as connecing Nearly about 3-4mm, therefore, it is possible to more directly convey to load resistance work(the load (external force) suffered by receiving hole 21b3 The support bar 1a of energy.This improves the load resistance intensity and fatigue strength (endurance limit) of stablizing connecting rod 1A1 entirety.
Further, since be subject to the distance between the receiving hole 21b3 and support bar 1a of housing the 21b S7 of load (external force) compared with Closely, the bending stress produced between the receiving hole 21b3 of housing 21b and support bar 1a can be reduced.Therefore housing 21b is resulted from Receiving hole 21b3 and support bar 1a between resin on stress can reduce, suppress because housing 21b repeat load trigger it is bad Change phenomenon, so as to extend the service life of housing 21b.
In addition, as described above, for example, bending modulus is about the housing 21b and longitudinal elastic coefficient about 210GPa of 6GPa Support bar 1a, there is huge difference for the stroke of same load.Therefore, accommodating as the housing 21b by load When the distance between hole 21b3 and support bar 1a is nearer, for the deflection of housing 21b, the deflection of support bar 1a will It is much smaller, this likely result in produced on the resin of the edge part between the receiving hole 21b3 of housing 21b and support bar 1a it is very big Stress, finally there is disrepair phenomenon.
And in the present embodiment, formed on the resin of the edge part between the receiving hole 21b3 and support bar 1a of housing 21b It is flat and be contraction flow region 21n1,21n2,21n3,21n4 slightly in the space of rectangular shape.Therefore due to edge between the two Portion's resin is easier to make for deformation, and the stress of generation on the resin of the edge part can be avoided by deformation.Therefore, this measure can be with Suppress to produce excessive stresses and distributed stress to become big phenomenon, it is to avoid the resin of the edge part occurs damaged.In sum, originally Embodiment can reduce the stress of housing 21b, the service life of extension housing 1A.
<<Variation 1>>
Fig. 9 (a) is the E portions equal proportion enlarged drawing of Fig. 5 (b) of the support bar of variation of the invention 1, and Fig. 9 (b) deforms for displaying The E portions equal proportion enlarged drawing of Fig. 5 (b) of the flat board of the support bar of example 1 and the forming process of sealing.Deformation shown in Fig. 9 (a) The support bar 31a of example 1 is molded by implementing 1 bending machining of bending to sealing 31a3.
In the same manner as in Example 1, its two ends is that flat board 31a2, flat board are respectively equipped with the outside of hollow pipe 31a1 to support bar 31a The outside of 31a2 is provided with sealing 31a3 again respectively.Recess 31a5 is formd on flat board 31a2.31a3 is by flat board 31a2 for sealing Outside implement 1 time bending m1 (1 elbow) shaping.
Shown in the flat board 31a2 of support bar 31a and sealing 31a3 such as Fig. 9 (b), be using lower mould K1S and upper mould K1u by According to direction punching press (bending machining) tube forming of white arrow.Wherein, recess 31a5 can be with flat board 31a2 and sealing 31a3 It is molded simultaneously, it is also possible to separately formed.
In order to test the sealing property of the sealing 31a3 of support bar 31a, the sealing 31a3 of support bar 31a is immersed into water And from the air of hollow pipe 31a1 sides conveying 0.5Pa pressure, as a result air is not from sealing 31a3 leakages, it was confirmed that sealing.
<<Variation 2>>
Figure 10 (a) is the E portions equal proportion enlarged drawing of Fig. 5 (b) of the support bar of variation of the invention 2, and Figure 10 (b) becomes for displaying The E portions equal proportion enlarged drawing of Fig. 5 (b) of the flat board of the support bar of shape example 2 and the forming process of sealing.Shown in Figure 10 (a) The support bar 41a of variation 2 is molded by implementing 2 bending machinings of bending to sealing 41a3.
In the same manner as in Example 1, its two ends is that flat board 41a2, flat board are respectively equipped with the outside of hollow pipe 41a1 to support bar 41a The outside of 41a2 is provided with sealing 41a3 again respectively.Recess 41a5 is formd on flat board 41a2.Sealing 41a3 is by flat board Implement 1 bending m1 (1 elbow) with 2 bending m2 (2 elbow) shapings in the outside of 41a2.
Shown in support bar 41a flat boards 41a2 and sealing 41a3 such as Figure 10 (b), by using with 1 time, 2 bending sections The lower mould K2S and upper mould K2u of km1, km2 carry out punching press (bending machining) to tubing and are molded according to the direction of white arrow.Its In, recess 41a5 can simultaneously be molded with flat board 41a2 and sealing 41a3, it is also possible to separately formed.By the support bar of variation 2 The sealing 41a3 and the sealing 31a3 of variation 1 of 41a are compared, and due to many curved shapes, sealing position increases therewith, Therefore its sealing (seal) is higher.
<<Variation 3>>
Figure 11 (a) is the E portions equal proportion enlarged drawing of Fig. 5 (b) of the support bar of variation of the invention 3, and Figure 11 (b) becomes for displaying The E portions equal proportion enlarged drawing of Fig. 5 (b) of the flat board of the support bar of shape example 3 and the forming process of sealing.Shown in Figure 11 (a) (2 is curved by 1 bending m1 (1 elbow) in the sealing 41a3 by variation 2 and 2 bending m2 for the support bar 51a of variation 3 Head) it is substituted for segmentation structure acquisition.
In the same manner as in Example 1, its two ends is that flat board 51a2, flat board are respectively equipped with the outside of hollow pipe 51a1 to support bar 51a The outside of 51a2 is provided with sealing 51a3 again respectively.Recess 51a5 is formd on flat board 51a2.The sealing 51a3 of support bar 51a is tool There is the segmentation structure of vertical component effect d1 and horizontal part d2.
Vertical component effect d1 is in slightly vertical configuration on the flat board 51a2 of the Longitudinal extending toward support bar 51a.Horizontal part d2 be with Vertical component effect d1 has the longitudinal shape of support bar 51a in slightly vertical on the outside edge of vertical component effect d1.
The flat board 51a2 and sealing 51a3 such as Figure 11 (b) of support bar 51a are by using with segmented shape kd1, kd2 Lower mould K3S and upper mould K3u carries out punching press (bending machining) to tubing and is molded according to the direction of white arrow.
The sealing 51a3 of the support bar 51a of the variation 3 and sealing 31a3 of variation 1 is compared, due to many one The individual curved shape with sealing, and sectional design causes that angle of bend is more nearly acute angle, therefore sealing is (closed Property) more preferably.
<<Variation 4>>
In variation 1,2,3, the side that substitution embodiment 1,2 is obtained sealing 1a3 by end edge through plastic deformation extruding is illustrated Method, forms the situation of sealing 31a3,41a3,51a3 of bending or segmentation, can also simultaneously be formed in actual conditions and become through plasticity Sealing and sealing 31a3,41a3,51a3 of bending or segmentation that shape extruding is obtained.
Specifically, can the flat board 1a2 of support bar outside formed bending or segmentation first sealing 31a3, 41a3,51a3, then form second by end edge in the outside of first sealing 31a3,41a3,51a3 through plastic deformation extruding Sealing.Or, it is also possible to the first sealing is formed through plastic deformation extruding by end edge in the outside of the flat board of support bar, then The second sealing of bending or segmentation is formed in the first sealing.
The 1st envelope of the shape, curved shape and the segmented shape that are obtained through plastic deformation extruding is formd in variation 4 simultaneously Mouth and the 2nd sealing, therefore further increase sealing (seal).
<<Variation 5>>
Figure 12 (a) is the H portions equal proportion enlarged drawing of Fig. 5 of the support bar of variation of the invention 5, and Figure 12 (b) is Figure 12's (a) L directions direction view.The support bar 61a of variation 5 is the flat board 61a2 by the outside of hollow pipe 61a1 according to following flow processings Formed by tubing.
Specifically, the tapered portion 61a4 at the edge between hollow pipe 61a1 and flat board 61a2 is formed as with following songs The shape of rate, wherein near horizontal direction central shaft C1 (reference picture 12 (a)) side close to support bar 61a central portion, Side is close to the end of support bar 61a simultaneously.
That is, the edge line bu formed between flat board 61a2 and tapered portion 61a4 has the curvature of following shapes, i.e., laterally The central side bu1 in direction is prominent to longitudinal central portion side of support bar 61a, while the end side bu2 of horizontal direction is to support Longitudinal end side of bar 61a protrudes.
Likewise, the edge line bx formed between hollow pipe 61a1 and tapered portion 61a4 has the curvature of following shapes, That is the central side bx1 of horizontal direction is prominent to longitudinal central portion side of support bar 61a, while the end side bx2 of horizontal direction Longitudinal end side to support bar 61a is prominent.
Herein, the angle, θ (reference picture 11 (b)) between flat board 61a2 and the tapered portion 61a4 being formed slopely from flat board 61a2 Preferably 15 degree -60 degree.Situation of the angle, θ less than 15 degree, tapered portion 61a4 is long.On the other hand, feelings of the angle, θ more than 60 degree Condition, the angle formed between tapered portion 61a4 and flat board 61a2 may cause stress concentration suddenly excessively.Wherein, angle, θ (reference picture 11 (b)) it is preferably 30-45 degree.Controlled in 30-45 degree by by angle, θ, can make between hollow pipe 61a1 to flat board 61a2 away from From shortening, can effectively suppress the generation of stress concentration.
Using variation 5, as shown in figure 12, due to being formd between the hollow pipe 61a1 and flat board 61a2 of support bar 61a Edge bu, 2bu with curvature shapes, therefore, it is possible to reduce stress concentration, improve flexible, bending strength and fatigue strength (endurance limit).Therefore the durable reliability of stabilization connecting rod 1 can be lifted.
<<Other embodiments>>
1. we are illustrated to various structures in embodiment 1,2, variation 1-5 described in, can also be appropriate in actual conditions Various structures are selected to be combined.
2. on the bending section described in variation 1-4, as long as ensureing the crossed longitudinally shape in support bar 31a, 41a, 51a Into must the square crossing on the longitudinal direction of support bar 31a, 41a, 51a without requirement.
3. illustrated in variation 1-4 and be bent to form the situation for sealing 31a3,41a3,51a3 by 1 time or 2 times, it is real Sealing can also be bent to form in the situation of border by more than 3 times.
4. the present invention is not limited in the implementation method 1,2, variation 1-5, actual to include various embodiment party Formula.The implementation method is only that more simply the present invention will be described, and the present invention is included but is not limited to described The article of structure.Additionally, the present invention includes the various forms in scope described in right.
The explanation of symbol
1 stable connecting rod (connecting rod arm member)
1a support bars (support bar)
1a1,31a1,41a1,51a1,61a1 hollow pipe (tube)
1a2 flat boards
1a3 sealings (the 1st sealing)
1a5 recesses
1b housings (housing section)
1b3 receiving holes
1f1,1f2,1f3 flange
2 stabiliser bars
2r reinforcements
3 suspensions
10 ball studs
10b bulbs
31a3,41a3,51a3,61a3 sealing (the 2nd sealing)
Bu, 2bu edge (edge part)
The edge of bu1,2bu1 central side
D1 vertical component effects (the 2nd sealing)
D2 horizontal parts (the 2nd sealing)
1 bending of m1 (the 2nd sealing)
2 bendings of m2 (the 2nd sealing)

Claims (13)

1. a kind of connecting rod arm member for connection vehicle suspension and stabiliser bar, it is characterised in that possess:One support bar and many Individual resin-case, wherein the support bar is metal hollow pipe, two ends are plastically deformed and are sealed, the multiple resin-case Be separately positioned on the support bar two ends, each housing has a receiving hole of the bulb for accommodating ball stud, the suspension or Stabiliser bar is fixed on the ball stud, and the support bar is together with housing interlocking molding.
2. connecting rod arm member according to claim 1, it is characterised in that
The support bar two ends are formed by the flat board of horizontal tabular respectively.
3. connecting rod arm member according to claim 2, it is characterised in that
The flat board or its nearby there is recess, its to the flatbed horizontal extended surface subregion be recessed.
4. connecting rod arm member according to claim 1, it is characterised in that
The edges at two ends of the support bar has the first sealing through being plastically deformed and sealing so that its thickness is than tubing Thickness of thin about 10%-35%.
5. connecting rod arm member according to claim 1, it is characterised in that
The end of the support bar has the second sealing, and second sealing is with crossed longitudinally through single or multiple bendings Into shape.
6. connecting rod arm member according to claim 1, it is characterised in that
The housing section is forming the outside flange that there is multiple continuously and be formed as ring-type of the perisporium of the receiving hole.
7. connecting rod arm member according to claim 1, it is characterised in that
In the housing section, the resin of the circumferential wall of the receiving hole is from the end edge of the support bar to center side thickness It is gradually thinning, from the end edge toward the place of central side shifting about more than the 2mm, its thickness and the cladding support bar The thickness of the resin of center side is basically identical.
8. connecting rod arm member according to claim 1, it is characterised in that
Exist in the housing section, between the bottom wall of the receiving hole and the resin for coating the support bar and intersect shaft-like reinforcement Muscle.
9. connecting rod arm member according to claim 1, it is characterised in that
There is the distance of about 2-3mm between the resin of the perisporium of the receiving hole and the resin for coating the support bar.
10. connecting rod arm member according to claim 1, it is characterised in that
Most short distance between the inner circumferential wall and the support bar of the receiving hole of one side side or another side side From about 3-4mm, have between the inner circumferential wall and the support bar of the receiving hole of one side side or another side side There is resin.
11. connecting rod arm members according to claim 2, it is characterised in that
The edge part formed between the tube of the central portion side of the flat board and the support bar has the song of following shapes The edge of the central side of rate, i.e. horizontal direction is prominent to longitudinal central portion of the support bar.
12. connecting rod arm members according to claim 11, it is characterised in that
The edge part is inclined relative to the flat board in 15 degree of -60 angle of degree.
13. connecting rod arm members according to claim 1, it is characterised in that
In the housing section, the proportion that the reinforcing material contained by resin accounts for weight is less than more than 25% 60%.
CN201580053859.1A 2014-10-28 2015-09-28 A kind of connecting rod arm member Active CN106794739B (en)

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JP2014-219039 2014-10-28
JP2014219039A JP5923154B2 (en) 2014-10-28 2014-10-28 Link arm member
PCT/JP2015/077295 WO2016067798A1 (en) 2014-10-28 2015-09-28 Link arm member

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EP (1) EP3213944A4 (en)
JP (1) JP5923154B2 (en)
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JP5923154B2 (en) 2016-05-24
WO2016067798A1 (en) 2016-05-06
JP2016084057A (en) 2016-05-19
US20170313154A1 (en) 2017-11-02
KR101906749B1 (en) 2018-10-10
KR20170051496A (en) 2017-05-11
EP3213944A1 (en) 2017-09-06
MX2017005382A (en) 2018-07-06
EP3213944A4 (en) 2018-06-27
US10220666B2 (en) 2019-03-05
CN106794739B (en) 2019-09-17

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