CN106764557B - A kind of flexible LED lamp bar board separating device - Google Patents
A kind of flexible LED lamp bar board separating device Download PDFInfo
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- CN106764557B CN106764557B CN201611097390.4A CN201611097390A CN106764557B CN 106764557 B CN106764557 B CN 106764557B CN 201611097390 A CN201611097390 A CN 201611097390A CN 106764557 B CN106764557 B CN 106764557B
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- Prior art keywords
- protrusion
- led lamp
- lamp bar
- flexible led
- groove
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
Abstract
The invention discloses a kind of flexible LED lamp bar board separating devices, are related to LED light bar technical field.The present invention includes main box, the driving wheel mechanism in left side in main box, workbench and hose coiling mechanism on main box and driven pulley mechanism and side block regulating mechanism on workbench；The driven pulley mechanism is located at the top of driving wheel mechanism；The side block regulating mechanism is located at the middle part of workbench；The hose coiling mechanism is located at the right side of workbench；The driving wheel mechanism includes driving wheel；The driven pulley mechanism includes driven wheel；The driven wheel is matched with driving wheel.The characteristics of present invention has the production efficiency for improving flexible LED lamp bar, and the product quality of flexible LED lamp bar is effectively ensured.
Description
Technical field
The present invention relates to LED light bar technical fields, can improve the whole jigsaw scoreboard efficiency of flexible LED lamp bar more particularly, to a kind of
Flexible LED lamp bar board separating device.
Background technique
With the gradually development of LED illumination lamp, in public arenas such as lighting engineering auxiliary, LED is gradually instead of some
Conventional light source product.And the development & production of LED light bar uses and is also constantly paid attention to by people, operation strategies also gradually get up extensively,
But the problem of the production and assembly of flexible LED lamp bar also more highlights.Flexible LED lamp bar is after the welding of whole jigsaw lamp bar according to product
The overall length of difference, plate is also different, the scoreboard efficiency based on 5,6 meters of long flexible LED lamp bars, especially lowly.Manually divide flexible LED lamp
Dedicated scoreboard knife is used when the whole jigsaw of item, is inserted into the pre- joint-cutting of adjacent two soft light bars, is opened two lamp bars along pre-cut seaming and cutting,
This mode, not only inefficiency, product quality not can guarantee yet, and constrain the mass production of flexible LED lamp bar.
Summary of the invention
Goal of the invention of the invention be in order to overcome in the prior art manually the whole jigsaw inefficiency of cutting flexible LED lamp bar,
The deficiency for the technical issues of quality not can guarantee provides a kind of flexible LED lamp that can improve the whole jigsaw scoreboard efficiency of flexible LED lamp bar
Board separating device.
To achieve the goals above, the invention adopts the following technical scheme:
A kind of flexible LED lamp bar board separating device, including main box, the driving wheel mechanism in left side in main box, are set to master
Workbench and hose coiling mechanism on cabinet and driven pulley mechanism and side block regulating mechanism on workbench；The driven turbine
Structure is located at the top of driving wheel mechanism；The side block regulating mechanism is located at the middle part of workbench；The hose coiling mechanism is located at work
The right side of platform；The driving wheel mechanism includes driving wheel；The driven pulley mechanism includes driven wheel；The driven wheel and driving wheel
It matches.
In the present invention, main box is for installing various mechanisms and control system, and placement product, including active turbine
Structure, workbench, hose coiling mechanism and the driven pulley mechanism on workbench, side block regulating mechanism.
By being used cooperatively for driven wheel and driving wheel, flexible LED lamp bar scoreboard may be implemented.
The compatible scoreboard for different in width lamp bar of the present invention, it is only necessary to replace the driving wheel of corresponding width and driven
Wheel, the jigsaw of compatible different number soft light bar, it is only necessary to adjust side block regulating mechanism, so that it may realize.
The mode of original artificial scoreboard is changed to the semi-automatic scoreboard of device by the present invention, and disposable scoreboard 10~30 is spelled
The flexible LED lamp bar of plate (according to product difference, jigsaw quantity is different), substantially increases production efficiency, product quality is effectively ensured.
Preferably, the driving wheel is equipped with several equidistant first grooves；The width of first groove with
Between two neighboring first groove first protrusion it is of same size；The driven wheel is equipped with several and is equidistantly spaced apart
Second protrusion and third protrusion；The second groove is equipped in second protrusion and third protrusion；Second protrusion and the
Three protrusion it is of same size；The center of second protrusion and third protrusion is away from the center with the first protrusion and the first groove away from phase
Together；The height of second protrusion is greater than the height of third protrusion；Width of the width of second protrusion less than the first groove；
Second protrusion is matched with the first groove；The third protrusion is matched with the first protrusion.
Driving wheel is machined with slot of the soft light bar with width, and driven wheel is machined with the protrusion being used cooperatively with driving wheel, and two
Wheel, similar gear is the same, and height misplaces mode, and when pressing, lamp bar partial pressure is opened in two-wheeled engagement.
Preferably, the cross section of first groove and the second groove is in rectangle；The width of first groove with
Flexible LED lamp bar it is of same size；The height of second groove is greater than the height of flexible LED lamp bar；The width of second groove
Greater than the width of the LED light in flexible LED lamp bar.
Guarantee that there are gaps for driven wheel and LED light, does not contact, avoid damaging LED light by pressure.
Preferably, the top of the two side walls of second groove slopes inwardly.
Keep soft light bar scoreboard effect more preferable.
Preferably, the driving wheel mechanism further include handwheel, driving shaft, two vertical rolling bearing units, two synchronizing wheels,
Synchronous belt, motor and motor cabinet；One end of the driving shaft passes through a vertical rolling bearing units, a synchronizing wheel and main box
It is connect after front side wall with handwheel；The other end of the driving shaft is connect with another vertical rolling bearing units；The driving shaft passes through
The connection of the bottom of two vertical rolling bearing units and main box；The driving wheel is sheathed on the active between two vertical rolling bearing units
On axis；The shaft of the motor is connect with another synchronizing wheel；Two synchronizing wheels pass through synchronous band connection；The motor passes through electricity
The connection of the bottom of base and main box.
Driving wheel mechanism is built in inside main box, and mechanism is controlled by electronic, for driving the whole spelling of flexible LED lamp bar
Plate is pulled along and scoreboard, can also be using manual operation property.
Preferably, the hose coiling mechanism include the spool spindle being set up on the forward and backward side wall of main box and be set to reel
The reel at axis both ends.
Preferably, the driven pulley mechanism further includes mounting plate, two fixed columns, two fixing seats, driven shaft, two
Fixing bearing, cylinder mounting plate, two linear bearings, two stroke adjustment rings and cylinder；The upper end of each fixed column both passes through
It is connect after mounting plate, a linear bearing and a stroke adjustment ring with the lower surface of cylinder mounting plate, under each fixed column
End is connect with a fixing seat, and each fixing seat is connect with the upper surface of workbench；The both ends of the driven shaft pass through two
The connection of the lower surface of a fixing bearing and mounting plate；The driven wheel is sheathed on driven shaft；The driven wheel is externally provided with shield,
The connection of the lower surface of the shield and mounting plate；The cylinder is mounted on the upper surface middle part of cylinder mounting plate, the piston of cylinder
The lower end of bar is connect after passing through cylinder mounting plate with the upper surface of mounting plate；The cylinder is equipped with cylinder shield.
Driven pulley mechanism, be set to workbench on, be used cooperatively with driving wheel mechanism, for whole plate soft light bar compression and point
Plate.
Preferably, the side block regulating mechanism includes mounting base, two guide rods, screw rod, two linear sliders, two companies
Fishplate bar, attachment base, controllable register and fixed baffle；Two mounting bases are connect with the forward and backward inner sidewall of main box respectively；Each lead
The both ends of bar are connect with two mounting bases respectively；The both ends of the screw rod are connect with two mounting bases respectively；The screw rod is located at
Between two guide rods；Each linear slider is sheathed on one end of a guide rod；Table on each connecting plate and a linear slider
Face connection；The both ends of the attachment base are connect with two connecting plate upper surfaces respectively；The controllable register is located on attachment base；Institute
It states fixed baffle to be oppositely arranged with controllable register, the fixed baffle is located in the mounting base connecting with inner sidewall before main box.
Side block regulating mechanism, side baffle are set on workbench, and regulating mechanism is set to inside main box, soft for adjusting LED
The width of lamp bar whole plate reaches the lamp plate scoreboard of compatible 10~30 jigsaw.
Preferably, the side of each linear slider is equipped with fixture nut.
Controllable register slides into designated position, passes through fixture nut fixed straight line sliding block.
Therefore, the invention has the following beneficial effects: the scoreboard efficiency for substantially increasing the whole jigsaw of flexible LED lamp bar, improve
The production efficiency of flexible LED lamp bar, has been effectively ensured the product quality of flexible LED lamp bar.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the invention；
Fig. 2 is a kind of main view of the invention；
Fig. 3 is a kind of partial enlarged view of Fig. 2；
Fig. 4 is a kind of structural schematic diagram of driving wheel mechanism of the invention；
Fig. 5 is a kind of structural schematic diagram of driven pulley mechanism of the invention；
Fig. 6 is a kind of main view of Fig. 5；
Fig. 7 is a kind of structural schematic diagram of side block regulating mechanism of the invention.
In figure: main box 1, driving wheel mechanism 2, workbench 3, hose coiling mechanism 4, driven pulley mechanism 5, side block regulating mechanism 6,
LED light 7, driving wheel 20, handwheel 21, driving shaft 22,23, two synchronizing wheels 24 of vertical rolling bearing units, synchronous belt 25, motor 26,
Motor cabinet 27, spool spindle 40, reel 41, driven wheel 50, mounting plate 51, fixed column 52, fixing seat 53, driven shaft 54, fixing axle
Hold 55, cylinder mounting plate 56, linear bearing 57, stroke adjustment ring 58, cylinder 59,60, two guide rods 61 of mounting base, screw rod 62,
Linear slider 63, connecting plate 64, attachment base 65, controllable register 66, fixed baffle 67, the first groove 201, the first protrusion 202,
Two protrusions 501, third protrusion 502, the second groove 503, shield 511, cylinder shield 591.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and detailed description.
Embodiment as shown in Figure 1 and Figure 2 is a kind of flexible LED lamp bar board separating device, including main box 1, is set in main box
The driving wheel mechanism 2 in left side, workbench 3 and hose coiling mechanism 4 and the driven pulley mechanism 5 on workbench on main box
With side block regulating mechanism 6；The driven pulley mechanism is located at the top of driving wheel mechanism；The side block regulating mechanism is located at workbench
Middle part；The hose coiling mechanism is located at the right side of workbench；The driving wheel mechanism includes driving wheel 20；The driven pulley mechanism
Including driven wheel 50；The driven wheel is matched with driving wheel；The hose coiling mechanism includes the forward and backward side wall for being set up in main box
On spool spindle 40 and reel 41 set on spool spindle both ends.
Fig. 3 is a kind of partial enlarged view of Fig. 2 of the present invention, and the driving wheel is equipped with several equidistant first grooves
201；The first protrusion 202 between the width of first groove and two neighboring first groove it is of same size；It is described driven
Wheel is equipped with the second protrusion 501 and third protrusion 502 that several are equidistantly spaced apart；Second protrusion and third protrusion
On be equipped with the second groove 503；Second protrusion is of same size with third protrusion；Second protrusion and third protrusion
Center away from first protrusion and the first groove center away from identical；The height of second protrusion is greater than the height of third protrusion；
Width of the width of second protrusion less than the first groove；Second protrusion is matched with the first groove；The third is convex
It rises and is matched with the first protrusion；The cross section of first groove and the second groove is in rectangle；The width of first groove
It is of same size with flexible LED lamp bar；The height of second groove is greater than the height of flexible LED lamp bar；The width of second groove
Degree is greater than the width of the LED light 7 in flexible LED lamp bar；The top of the two side walls of second groove slopes inwardly.
Fig. 4 is a kind of structural schematic diagram of driving wheel mechanism of the invention, and the driving wheel mechanism includes driving wheel 20, hand
Wheel 21,22, two, driving shaft vertical rolling bearing units, 23, two synchronizing wheels 24, synchronous belt 25, motor 26 and motor cabinet 27；It is described
One end of driving shaft is connect after the front side wall of a vertical rolling bearing units, a synchronizing wheel and main box with handwheel；It is described
The other end of driving shaft is connect with another vertical rolling bearing units；The driving shaft passes through two vertical rolling bearing units and main box
Bottom connection；The driving wheel is sheathed on the driving shaft between two vertical rolling bearing units；The shaft of the motor and another
One synchronizing wheel connection；Two synchronizing wheels pass through synchronous band connection；The motor is connected by the bottom of motor cabinet and main box.
Fig. 5, Fig. 6 are a kind of structural schematic diagrams of driven pulley mechanism of the invention, and the driven pulley mechanism includes driven wheel
50, the fixed column 52, two of mounting plate 51, two fixing seat 53,54, two fixing bearings 55 of driven shaft, cylinder mounting plate 56, two
57, two stroke adjustment rings 58 of a linear bearing and cylinder 59；The upper end of each fixed column both passes through mounting plate, a linear axis
It holds and is connect with after a stroke adjustment ring with the lower surface of cylinder mounting plate, the lower end of each fixed column connects with a fixing seat
It connects, each fixing seat is connect with the upper surface of workbench；The both ends of the driven shaft pass through two fixing bearings and mounting plate
Lower surface connection；The driven wheel is sheathed on driven shaft；The driven wheel is externally provided with shield 511, the shield and installation
The lower surface of plate connects；The cylinder is mounted on the upper surface middle part of cylinder mounting plate, and the lower end of the piston rod of cylinder passes through gas
It is connect after cylinder mounting plate with the upper surface of mounting plate；The cylinder is equipped with cylinder shield 591.
Fig. 7 is a kind of structural schematic diagram of side block regulating mechanism of the invention, and the side block regulating mechanism includes mounting base
60, two guide rods 61, the linear slider 63, two of screw rod 62, two connecting plate 64, attachment base 65, controllable register 66 and fixed gear
Plate 67；Two mounting bases are connect with the forward and backward inner sidewall of main box respectively；The both ends of each guide rod connect with two mounting bases respectively
It connects；The both ends of the screw rod are connect with two mounting bases respectively；The screw rod is located between two guide rods；Each linear slider set
On one end of a guide rod；Each connecting plate is connect with a linear slider upper surface；Distinguish at the both ends of the attachment base
It is connect with two connecting plate upper surfaces；The controllable register is located on attachment base；The fixed baffle is opposite with controllable register to be set
It sets, the fixed baffle is located in the mounting base connecting with inner sidewall before main box；The side of each linear slider, which is equipped with, to be fixed
Nut.
Operating process of the invention is as follows:
For the first time in use, soft lamp plate reel is penetrated in spool spindle, frame passes through master on device, by the end of whole plate lamp plate
Gap between driving wheel and driven wheel, the spacing between driving wheel and driven wheel are 10~15mm, manually adjust whole lamp plate alignment actively
Position when wheel is pressed with driven wheel.
Then side block regulating mechanism is adjusted, shakes flexible LED lamp bar whole plate not in two side baffles, is locked, both hands are clicked
Cylinder pushes button, presses master and slave two driving wheel, under handwheel preliminary operation, has and do not have snap-gauge, can press start button (i.e. motor
Start button), carry out automatic scoreboard, meanwhile, can by manually front end assist pulling plate (flexible LED lamp bar having been separated from),
After the completion, reset button (cylinder resets, and motor stops) being clicked, once-through operation is just completed.
Motor speed is adjustable, and cylinder pushing height is adjustable, and it is adjustable to rise gap.
With the whole plate of width lamp bar different number, side block regulating mechanism is adjusted.
Different in width lamp bar needs replacing a set of driving wheel and driven wheel.
Therefore, the invention has the following beneficial effects: the production efficiency for improving flexible LED lamp bar, it is soft that LED has been effectively ensured
The product quality of lamp bar.
It should be understood that this embodiment is only used to illustrate the invention but not to limit the scope of the invention.In addition, it should also be understood that,
After having read the content of the invention lectured, those skilled in the art can make various modifications or changes to the present invention, these etc.
Valence form is also fallen within the scope of the appended claims of the present application.
Claims (8)
1. a kind of flexible LED lamp bar board separating device, characterized in that including main box (1), the active turbine in left side in main box
Structure (2), workbench (3) and hose coiling mechanism (4) and driven pulley mechanism (5) and side block on workbench on main box
Regulating mechanism (6)；The driven pulley mechanism is located at the top of driving wheel mechanism；The side block regulating mechanism is located in workbench
Portion；The hose coiling mechanism is located at the right side of workbench；The driving wheel mechanism includes driving wheel (20)；The driven pulley mechanism packet
Include driven wheel (50)；The driven wheel is matched with driving wheel；The driven pulley mechanism further includes mounting plate (51), two fixations
Column (52), two fixing seats (53), driven shaft (54), two fixing bearings (55), cylinder mounting plate (56), two linear bearings
(57), two stroke adjustment rings (58) and cylinder (59)；The upper end of each fixed column both pass through mounting plate, a linear bearing and
It being connect after one stroke adjustment ring with the lower surface of cylinder mounting plate, the lower end of each fixed column is connect with a fixing seat,
Each fixing seat is connect with the upper surface of workbench；The both ends of the driven shaft pass through under two fixing bearings and mounting plate
Surface connection；The driven wheel is sheathed on driven shaft；The driven wheel is externally provided with shield (541), the shield and mounting plate
Lower surface connection；The cylinder is mounted on the upper surface middle part of cylinder mounting plate, and the lower end of the piston rod of cylinder passes through cylinder
It is connect after mounting plate with the upper surface of mounting plate；The cylinder is equipped with cylinder shield (591).
2. a kind of flexible LED lamp bar board separating device according to claim 1, characterized in that the driving wheel is equipped with several
A equidistant first groove (201)；The first protrusion between the width of first groove and two neighboring first groove
(202) of same size；The driven wheel is equipped with second raised (501) and third protrusion that several are equidistantly spaced apart
(502)；The second groove (503) are equipped in second protrusion and third protrusion；The width of second protrusion and third protrusion
It spends identical；The center of second protrusion and third protrusion away from the first raised and the first groove center away from identical；Described
The height of two protrusions is greater than the height of third protrusion；Width of the width of second protrusion less than the first groove；Described second
Protrusion is matched with the first groove；The third protrusion is matched with the first protrusion.
3. a kind of flexible LED lamp bar board separating device according to claim 2, characterized in that first groove and second recessed
The cross section of slot is in rectangle；The width of first groove and flexible LED lamp bar it is of same size；The height of second groove
Greater than the height of flexible LED lamp bar；The width of second groove is greater than the width of the LED light in flexible LED lamp bar.
4. a kind of flexible LED lamp bar board separating device according to claim 2, characterized in that two sides of second groove
The top of wall slopes inwardly.
5. a kind of flexible LED lamp bar board separating device according to claim 1, characterized in that the driving wheel mechanism further includes
Handwheel (21), driving shaft (22), two vertical rolling bearing units (23), two synchronizing wheels (24), synchronous belt (25), motor (26) and
Motor cabinet (27)；After one end of the driving shaft passes through the front side wall of a vertical rolling bearing units, a synchronizing wheel and main box
It is connect with handwheel；The other end of the driving shaft is connect with another vertical rolling bearing units；The driving shaft is vertical by two
The connection of the bottom of rolling bearing units and main box；The driving wheel is sheathed on the driving shaft between two vertical rolling bearing units；Institute
The shaft for stating motor is connect with another synchronizing wheel；Two synchronizing wheels pass through synchronous band connection；The motor by motor cabinet with
The bottom of main box connects.
6. a kind of flexible LED lamp bar board separating device according to claim 1, characterized in that the hose coiling mechanism includes setting up
In the spool spindle (40) on the forward and backward side wall of main box and set on the reel (41) at spool spindle both ends.
7. a kind of flexible LED lamp bar board separating device according to claim 1, characterized in that the side block regulating mechanism includes
Mounting base (60), two guide rods (61), screw rod (62), two linear sliders (63), two connecting plates (64), attachment base (65),
Controllable register (66) and fixed baffle (67)；Two mounting bases are connect with the forward and backward inner sidewall of main box respectively；Each guide rod
Both ends are connect with two mounting bases respectively；The both ends of the screw rod are connect with two mounting bases respectively；The screw rod is located at two
Between guide rod；Each linear slider is sheathed on one end of a guide rod；Each connecting plate and a linear slider upper surface connect
It connects；The both ends of the attachment base are connect with two connecting plate upper surfaces respectively；The controllable register is located on attachment base；It is described solid
Determine baffle to be oppositely arranged with controllable register, the fixed baffle is located in the mounting base connecting with inner sidewall before main box.
8. a kind of flexible LED lamp bar board separating device according to claim 7, characterized in that the side of each linear slider is set
There is fixture nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611097390.4A CN106764557B (en) | 2016-12-02 | 2016-12-02 | A kind of flexible LED lamp bar board separating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611097390.4A CN106764557B (en) | 2016-12-02 | 2016-12-02 | A kind of flexible LED lamp bar board separating device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106764557A CN106764557A (en) | 2017-05-31 |
| CN106764557B true CN106764557B (en) | 2019-07-23 |
Family
ID=58883067
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611097390.4A Active CN106764557B (en) | 2016-12-02 | 2016-12-02 | A kind of flexible LED lamp bar board separating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106764557B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07195294A (en) * | 1993-12-28 | 1995-08-01 | Ibiden Co Ltd | Cutting work method of long base material for printed circuit board and cutting work unit thereof |
| CN104723402A (en) * | 2015-01-06 | 2015-06-24 | 池州睿成微电子有限公司 | IC chip die cutting device |
| CN105881650A (en) * | 2016-04-09 | 2016-08-24 | 中山市晶艺光电科技有限公司 | Circuit board separation device |
| CN105946015A (en) * | 2016-06-25 | 2016-09-21 | 苏州杰力澳自动化设备有限公司 | Full-automatic curved board dividing machine |
-
2016
- 2016-12-02 CN CN201611097390.4A patent/CN106764557B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07195294A (en) * | 1993-12-28 | 1995-08-01 | Ibiden Co Ltd | Cutting work method of long base material for printed circuit board and cutting work unit thereof |
| CN104723402A (en) * | 2015-01-06 | 2015-06-24 | 池州睿成微电子有限公司 | IC chip die cutting device |
| CN105881650A (en) * | 2016-04-09 | 2016-08-24 | 中山市晶艺光电科技有限公司 | Circuit board separation device |
| CN105946015A (en) * | 2016-06-25 | 2016-09-21 | 苏州杰力澳自动化设备有限公司 | Full-automatic curved board dividing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106764557A (en) | 2017-05-31 |
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