CN106764251A - Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway and production application process - Google Patents

Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway and production application process Download PDF

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Publication number
CN106764251A
CN106764251A CN201611229450.3A CN201611229450A CN106764251A CN 106764251 A CN106764251 A CN 106764251A CN 201611229450 A CN201611229450 A CN 201611229450A CN 106764251 A CN106764251 A CN 106764251A
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CN
China
Prior art keywords
layer
threeway
heat
insulation
thermal insulation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611229450.3A
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Chinese (zh)
Inventor
张居山
赖贞澄
王辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harbin Lange Stewart Heating Equipment Technology Co
Original Assignee
Harbin Lange Stewart Heating Equipment Technology Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harbin Lange Stewart Heating Equipment Technology Co filed Critical Harbin Lange Stewart Heating Equipment Technology Co
Priority to CN201611229450.3A priority Critical patent/CN106764251A/en
Publication of CN106764251A publication Critical patent/CN106764251A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/029Shape or form of insulating materials, with or without coverings integral with the insulating materials layered
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/028Composition or method of fixing a thermally insulating material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/04Arrangements using dry fillers, e.g. using slag wool which is added to the object to be insulated by pouring, spreading, spraying or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/08Means for preventing radiation, e.g. with metal foil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/10Bandages or covers for the protection of the insulation, e.g. against the influence of the environment or against mechanical damage

Abstract

A kind of threeway of superhigh temperature prefabricated direct-buried thermal insulation pipe part and production application process.Current original heat preservation technology, is incubated using the insulation material such as polyurethane, rock wool and silicate technology to superhigh temperature pipe fitting threeway, but thermal conductivity factor is high, and energy rate of scattering and disappearing is high, and insulation life is short.A kind of superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway, its composition includes:Steel pipe threeway, described steel pipe threeway(5)Outer wrapping rock wool thermal insulation layer(4), described rock wool thermal insulation layer applies be coated with aerogel layer outward(3), polyurethane insulation coating is coated with outside described aerogel layer(2), described polyurethane insulation coating outside is coated with metal outer protection tube(1).The present application relates to energy conveyance conduit field, superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway and production application process are specifically for use in.

Description

Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway and production application process
Technical field:
The present invention relates to a kind of energy conveyance conduit field, more particularly to a kind of threeway of superhigh temperature prefabricated direct-buried thermal insulation pipe part and life Produce application method.
Background technology:
Current original heat preservation technology, is entered using the insulation material such as polyurethane, rock wool and silicate technology to superhigh temperature pipe fitting threeway Row insulation, but thermal conductivity factor is high, and energy rate of scattering and disappearing is high, and insulation life is short.
The content of the invention:
It is an object of the invention to provide a kind of threeway of superhigh temperature prefabricated direct-buried thermal insulation pipe part and production application process.
Above-mentioned purpose is realized by following technical scheme:
A kind of superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway, its composition includes:Steel pipe threeway, described steel pipe threeway outer wrapping rock Cotton thermal insulation layer, described rock wool thermal insulation layer are applied be coated with aerogel layer outward, and polyurethane heat-insulation is coated with outside described aerogel layer Layer, described polyurethane insulation coating outside is coated with metal outer protection tube.
Described superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway, the cladding of described steel pipe threeway outer layer first using rock wool every Thermosphere, described rock wool thermal insulation layer outer wrapping aeroge carpet veneer, is coated with polyurethane insulation coating outside described aerogel layer, described Polyurethane insulation coating outside be coated with metal outer protection tube.
Described superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway, described metal outer protection tube, can also dependent on temperature requirement After using polyurethane composite protection layer or silicate composite protection layer, then coat metal outer protection tube.
Described superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway, the installation of described aerogel layer is fixed, can taken stainless Steel metal ring-type clip is fixed to the heat-insulation layer for wrapping up, and the tooled joint treatment of heat-insulation layer is described using pressure sensitive adhesive tape closing When aerogel layer is used alone, fixation can be wound using glass wool cloth outside aerogel layer.
Described superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway, the 98% of described aeroge is air, and minimum density is 3.55kg/m3, is novel light porous nano technologic material, because main material is silica, also referred to as silica gas Gel.
The production application process of described superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway, in described resistant to elevated temperatures pipe fitting three Logical outer wall carries out closing parcel using rock wool, then carries out closing parcel using aerogel blanket again outside rock wool integument, seals The thickness that closure is wrapped up in will enter according to the aerogel heat-proof temperature for using to the pipe fitting threeway highest temperature and the heat insulation effect data realized Row calculated thickness, finally carries out hard polyaminoester spray coating foaming outside aeroge using polyurethane spray coating method, realizes hard Polyurethane coating closing insulation, finally makes metal protection layer in polyurethane external, realizes that high-temperature pipe fitting threeway is incubated;High temperature is defeated Pipe fitting threeway is sent by after welding flaw detection treatment and preservative treatment, in the state of room temperature, according to the resistance to of medium temperature selection The 450-2000 DEG C of aeroge heat-insulation layer of high temperature, high-temperature pipe fitting threeway is annularly wrapped;Then, according to medium temperature and guarantor Warm demand, takes heat-reflecting layer to carry out wrapping up aeroge heat-insulation layer, according to temperature, the aeroge for being further added by multilayer can be taken to be incubated The installation of layer and heat-reflecting layer;Described outer protection tube makes or is combined outer protection tube making:Outer protection tube be to aeroge heat-insulation layer and Heat-reflecting layer gives and protects, and can take polyurethane complex protection, silicate complex protection etc. according to temperature, then install shield outside metal Pipe, can also be mounted directly metal outer protection tube;According to medium temperature and insulation demand, parcel aeroge is carried out using heat-reflecting layer and is protected Warm layer, if the rising of temperature, can take the installation originating party formula of the aeroge heat-insulation layer and heat-reflecting layer for being further added by multilayer;It is described The installation of aeroge heat-insulation layer and heat-reflecting layer fix, stainless steel metal ring-type clip can be taken to carry out the heat-insulation layer for wrapping up Fixed, the tooled joint treatment of heat-insulation layer is using pressure sensitive adhesive tape closing;When aeroge insulation is used alone, glass fiber is used outside Cloth is wound fixation.
Beneficial effects of the present invention:
1. superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, solve 2000 DEG C of pipe fitting threeways heat preservation technology it is few, insulation Effect is poor, and thermal conductivity factor is high, and the energy scatters and disappears height, the problems such as insulation life is short, high temperature is dangerous.
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, realizes that reduction thermal conductivity factor is low, improves safety, fire prevention etc. Level, heat-insulating property is strong, long service life, and high efficiency of energy is utilized, and realizes obvious energy-saving and emission-reduction.
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, high temperature resistant, up to 2000 DEG C, does not produce carbonization and degrades Phenomenon.
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, fire-protection rating highest reaches A grades of fire-protection rating of building, It is resistant to 2000 DEG C of flames.
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, ultra-low thermal conductivity, 100 DEG C, thermal conductivity factor 0.022W/ MK, 200 DEG C, thermal conductivity factor 0.027W/MK, 500 DEG C, the 20% of thermal conductivity factor 0.052W/MK, only Conventional insulation.
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, water proofing property is most strong, and hydrophobic rate is up to 99.5%.
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, longest-lived, more than 20 years without changing.
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, energy-conservation is high:Fractional energy savings reaches 30-50%.
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, the 98% of described aeroge is air, and minimum density is 3.55kg/m3, is known most light solid, with low-density, high porosity, thermal conductivity factor, low-refraction, be novel light Porous nano technologic material, because main material is silica, also referred to as aerosil
10. superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, according to the resistance to 450-2000 DEG C of high temperature that medium temperature is selected Aeroge heat-insulation layer, high-temperature pipe fitting threeway is annularly wrapped.
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, it is adaptable to -50-2000 DEG C of temperature range it is prefabricated every Hot heat-insulating pipe fitting threeway.
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway of the invention, is applicable pipe fitting threeway model DN15mm-2000mm.
Brief description of the drawings:
Accompanying drawing 1 is structural representation of the invention(Main view).
Accompanying drawing 2 is structural representation of the invention(Side-looking).
Accompanying drawing 3 is structural representation of the invention(It is three-dimensional).
In figure:1-metal outer protection tube;2-polyurethane insulation coating;3-aerogel layer;4-rock wool thermal insulation layer;5 — Steel pipe threeway.
Specific embodiment:
Embodiment 1:
A kind of superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway, its composition includes:Steel pipe threeway, the described outer wrapping of steel pipe threeway 5 Rock wool thermal insulation layer 4, described rock wool thermal insulation layer are applied be coated with aerogel layer 3 outward, and polyurethane is coated with outside described aerogel layer Heat-insulation layer 2, described polyurethane insulation coating outside is coated with metal outer protection tube 1.
Embodiment 2:
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway according to embodiment 1, described steel pipe threeway can also outer wrapping gas Gel carpet veneer, is coated with polyurethane insulation coating outside described aeroge carpet veneer, described polyurethane insulation coating outside is coated with gold Category outer protection tube.
Embodiment 3:
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway according to embodiment 2, described metal outer protection tube is also dependent on temperature It is required that, after polyurethane composite protection layer or silicate composite protection layer being used, then coat metal outer protection tube.
Embodiment 4:
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway according to embodiment 2, the installation of described aerogel layer is fixed, can adopted Take stainless steel metal ring-type clip to be fixed the heat-insulation layer for wrapping up, the tooled joint treatment of heat-insulation layer is closed using pressure sensitive adhesive tape, When described aerogel layer is used alone, fixation can be wound using glass wool cloth outside aerogel layer.
Embodiment 5:
Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway according to embodiment 2, the 98% of described aeroge is air, minimum Density is 3.55kg/m3, is novel light porous nano technologic material, because main material is silica, also referred to as dioxy SiClx aeroge.
Embodiment 6:
The production application process of the superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway described in a kind of utilization embodiment 1 to 5, described Resistant to elevated temperatures pipe fitting threeway outer wall carries out closing parcel using rock wool, is then entered using aerogel blanket again outside rock wool integument Go and close parcel, the thickness for closing parcel will be according to the aerogel heat-proof temperature for using, to the pipe fitting threeway highest temperature and realization Heat insulation effect data carry out calculated thickness, finally carry out hard polyaminoester spraying using polyurethane spray coating method outside aeroge Foaming, realizes hard polyaminoester spraying closing insulation, finally makes metal protection layer in polyurethane external, realizes high-temperature pipe fitting three Logical insulation;High temperature conveys pipe fitting threeway by after welding flaw detection treatment and preservative treatment, in the state of room temperature, is situated between according to temperature The aeroge heat-insulation layer of the resistance to 450-2000 DEG C of high temperature of matter selection, high-temperature pipe fitting threeway is annularly wrapped;Then, according to Jie Matter temperature and insulation demand, take heat-reflecting layer to carry out wrapping up aeroge heat-insulation layer, according to temperature, can take and be further added by multilayer The installation of aeroge heat-insulation layer and heat-reflecting layer;Described outer protection tube makes or is combined outer protection tube making:Outer protection tube is to airsetting Glue heat-insulation layer and heat-reflecting layer give and protect, and can take polyurethane complex protection, silicate complex protection etc. according to temperature, then pacify Dress metal outer protection tube, can also be mounted directly metal outer protection tube;According to medium temperature and insulation demand, wrapped using heat-reflecting layer Aeroge heat-insulation layer is wrapped up in, if the rising of temperature, the aeroge heat-insulation layer and the installation of heat-reflecting layer for being further added by multilayer can be taken Originating party formula;The installation of described aeroge heat-insulation layer and heat-reflecting layer is fixed, and can take stainless steel metal ring-type clip to parcel Heat-insulation layer be fixed, the treatment of the tooled joint of heat-insulation layer is using pressure sensitive adhesive tape closing;When aeroge insulation is used alone, outside Face is wound fixation using glass wool cloth.

Claims (6)

1. a kind of superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway, its composition includes:Steel pipe threeway, it is characterized in that:Described steel pipe Threeway outer wrapping rock wool thermal insulation layer, described rock wool thermal insulation layer apply be coated with aerogel layer outward, are coated outside described aerogel layer There is polyurethane insulation coating, described polyurethane insulation coating outside is coated with metal outer protection tube.
2. superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway according to claim 1, it is characterized in that:Outside described steel pipe threeway The cladding of layer first uses rock wool thermal insulation layer, described rock wool thermal insulation layer outer wrapping aeroge carpet veneer, described aerogel layer to apply outward Polyurethane insulation coating is covered with, described polyurethane insulation coating outside is coated with metal outer protection tube.
3. superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway according to claim 2, it is characterized in that:Described metal outer protection tube Also dependent on temperature requirement, after polyurethane composite protection layer or silicate composite protection layer being used, then metal outer protection tube is coated.
4. superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway according to claim 2, it is characterized in that:Described aerogel layer Install and fix, stainless steel metal ring-type clip can be taken to be fixed the heat-insulation layer for wrapping up, the tooled joint treatment of heat-insulation layer is used Pressure sensitive adhesive tape is closed, and when described aerogel layer is used alone, can be wound admittedly using glass wool cloth outside aerogel layer It is fixed.
5. superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway according to claim 2, it is characterized in that:Described aeroge 98% is air, and minimum density is 3.55kg/m3, is novel light porous nano technologic material, because main material is titanium dioxide Silicon, also referred to as aerosil.
6. the production application process of the superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway described in a kind of utilization claim 1 to 5, it is special Levying is:Closing parcel is carried out using rock wool in described resistant to elevated temperatures pipe fitting threeway outer wall, then outside rock wool integument again Closing parcel is carried out using aerogel blanket, the thickness for closing parcel will be according to the aerogel heat-proof temperature for using, to pipe fitting threeway The highest temperature and the heat insulation effect data realized carry out calculated thickness, are finally carried out using polyurethane spray coating method outside aeroge Hard polyaminoester spray coating foaming, realizes hard polyaminoester spraying closing insulation, finally makes metal protection layer in polyurethane external, Realize that high-temperature pipe fitting threeway is incubated;High temperature conveys pipe fitting threeway by after welding flaw detection treatment and preservative treatment, in the shape of room temperature Under state, the aeroge heat-insulation layer of the resistance to 450-2000 DEG C of high temperature selected according to medium temperature annularly wraps high-temperature pipe fitting threeway Wrap;Then, according to medium temperature and insulation demand, heat-reflecting layer is taken to carry out wrapping up aeroge heat-insulation layer, according to temperature, can Take the aeroge heat-insulation layer and the installation of heat-reflecting layer for being further added by multilayer;Described outer protection tube makes or is combined outer protection tube system Make:Outer protection tube is that aeroge heat-insulation layer and heat-reflecting layer are given to protect, and polyurethane complex protection, silicic acid can be taken according to temperature Salt complex protection etc., then metal outer protection tube is installed, can also be mounted directly metal outer protection tube;According to medium temperature and insulation demand, Carry out wrapping up aeroge heat-insulation layer using heat-reflecting layer, if the rising of temperature, the aeroge for being further added by multilayer can be taken to be incubated The installation originating party formula of layer and heat-reflecting layer;The installation of described aeroge heat-insulation layer and heat-reflecting layer is fixed, and can take stainless steel Metal ring clip is fixed to the heat-insulation layer for wrapping up, and the tooled joint treatment of heat-insulation layer is using pressure sensitive adhesive tape closing;Make when individually When being incubated with aeroge, fixation is wound using glass wool cloth outside.
CN201611229450.3A 2016-12-27 2016-12-27 Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway and production application process Pending CN106764251A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109555934A (en) * 2018-06-15 2019-04-02 常州江南冶金科技有限公司 Rise heat exchange of heat pipe insulation construction and production method and production insulation construction model
CN110864175A (en) * 2019-12-04 2020-03-06 宋晓明 Heat-preservation three-way pipeline

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103438330A (en) * 2013-08-27 2013-12-11 浙江创想节能科技有限公司 Ultrahigh-temperature heat-insulation device
JP2014139467A (en) * 2013-01-21 2014-07-31 Miura Co Ltd Heat insulation structure
CN204239949U (en) * 2014-10-08 2015-04-01 哈尔滨朗格斯特节能科技有限公司 Intelligence prefabricated direct-buried thermal insulation pipe double steel tube pipe fitting spanning tee
CN105299388A (en) * 2015-12-08 2016-02-03 朗格斯特哈尔滨环保节能产品制造有限公司 High-temperature thermal insulation pipe fitting containing aerogel thermal insulation material and thermal insulation method
CN105864581A (en) * 2016-06-12 2016-08-17 韩松 Multifunctional composite thermal-insulating layer
CN206290881U (en) * 2016-12-27 2017-06-30 哈尔滨朗格思特供热装备科技有限公司 Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014139467A (en) * 2013-01-21 2014-07-31 Miura Co Ltd Heat insulation structure
CN103438330A (en) * 2013-08-27 2013-12-11 浙江创想节能科技有限公司 Ultrahigh-temperature heat-insulation device
CN204239949U (en) * 2014-10-08 2015-04-01 哈尔滨朗格斯特节能科技有限公司 Intelligence prefabricated direct-buried thermal insulation pipe double steel tube pipe fitting spanning tee
CN105299388A (en) * 2015-12-08 2016-02-03 朗格斯特哈尔滨环保节能产品制造有限公司 High-temperature thermal insulation pipe fitting containing aerogel thermal insulation material and thermal insulation method
CN105864581A (en) * 2016-06-12 2016-08-17 韩松 Multifunctional composite thermal-insulating layer
CN206290881U (en) * 2016-12-27 2017-06-30 哈尔滨朗格思特供热装备科技有限公司 Superhigh temperature prefabricated direct-buried thermal insulation pipe part threeway

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109555934A (en) * 2018-06-15 2019-04-02 常州江南冶金科技有限公司 Rise heat exchange of heat pipe insulation construction and production method and production insulation construction model
CN110864175A (en) * 2019-12-04 2020-03-06 宋晓明 Heat-preservation three-way pipeline

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