CN106499901A - Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee and heat preserving method - Google Patents

Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee and heat preserving method Download PDF

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Publication number
CN106499901A
CN106499901A CN201611229456.0A CN201611229456A CN106499901A CN 106499901 A CN106499901 A CN 106499901A CN 201611229456 A CN201611229456 A CN 201611229456A CN 106499901 A CN106499901 A CN 106499901A
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CN
China
Prior art keywords
heat
insulation
layer
steel pipe
outside
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Pending
Application number
CN201611229456.0A
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Chinese (zh)
Inventor
赖贞澄
张居山
王辉
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Harbin Lange Stewart Heating Equipment Technology Co
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Harbin Lange Stewart Heating Equipment Technology Co
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Priority to CN201611229456.0A priority Critical patent/CN106499901A/en
Publication of CN106499901A publication Critical patent/CN106499901A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L41/00Branching pipes; Joining pipes to walls
    • F16L41/02Branch units, e.g. made in one piece, welded, riveted
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/04Protection of pipes or objects of similar shape against external or internal damage or wear against fire or other external sources of extreme heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/029Shape or form of insulating materials, with or without coverings integral with the insulating materials layered
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/08Means for preventing radiation, e.g. with metal foil

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Insulation (AREA)

Abstract

A kind of superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee and heat preserving method.Original heat preservation technology, is incubated to superhigh temperature pipeline using the insulation material such as polyurethane, rock wool and silicate technology at present, although above-mentioned this structure can play certain insulation effect, but heat conductivity is high, and insulation life is short.A kind of superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee, its composition include:Steel pipe A(1), steel pipe B (2), rock wool heat-preservation layer,(3)Aeroge heat-insulation layer(4)With polyurethane insulation coating (5), outer wall of steel pipe annularly carries out closing parcel using rock wool, form rock wool heat-preservation layer, closing parcel is annularly carried out using aerogel blanket on the outside of rock wool heat-preservation layer, the outside for being uniformly enclosed with heat-reflecting layer, aeroge heat-insulation layer and reflecting layer on the outside of aeroge heat-insulation layer forms hard polyaminoester spray coating foaming by polyurethane coating.2000 DEG C of utilidors that the present invention is applied to heat supply, cooling, petroleum and petrochemical industry, ship domain are used.

Description

Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee and heat preserving method
Technical field:
The present invention relates to a kind of superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee and heat preserving method.
Background technology:
Original heat preservation technology, is protected to superhigh temperature pipeline using the insulation material such as polyurethane, rock wool and silicate technology at present Temperature, although above-mentioned this structure can play certain insulation effect, but heat conductivity is high, and energy rate of scattering and disappearing is high, and the heat-insulation layer longevity Life is short.
Content of the invention:
It is an object of the invention to provide a kind of superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee and heat preserving method, solve 2000 The heat preservation technology of DEG C pipeline is few, heat insulation effect is poor, and heat conductivity is high, and the energy scatters and disappears height, and insulation life is short, the uneasy congruence of high temperature Problem.
Above-mentioned purpose is realized by following technical scheme:
A kind of superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee, its composition include:Steel pipe A, steel pipe B, rock wool heat-preservation layer, airsetting The outer wall of glue heat-insulation layer and polyurethane insulation coating, described steel pipe A and described steel pipe B annularly carries out closing bag using rock wool Wrap up in, form rock wool heat-preservation layer, closing parcel is annularly carried out using aerogel blanket on the outside of described rock wool heat-preservation layer, formed described Aeroge heat-insulation layer, be uniformly enclosed with heat-reflecting layer, described aeroge heat-insulation layer on the outside of described aeroge heat-insulation layer Hard polyaminoester spray coating foaming is formed by polyurethane coating with the outside in described reflecting layer, described polyurethane heat-insulation is formed Layer, is provided with metal protection layer on the outside of described polyurethane insulation coating.
Described superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee, one end of described steel pipe B is described steel pipe A's Be vertical welding structure in cambered surface, the other end of described steel pipe B and described steel pipe A are parallel construction, described steel pipe A and Described steel pipe B constitutes parallel tee.
Described superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee, the aeroge heat-insulation layer on the outside of described steel pipe B with The internal diameter size of the aeroge heat-insulation layer on the outside of described steel pipe A is identical, the polyurethane insulation coating and gold on the outside of described steel pipe A Internal diameter size of the internal diameter of category overcoat more than polyurethane insulation coating and metal protection layer on the outside of described steel pipe B.
Described superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee, according to the rising of temperature, can take and be further added by multilamellar The installation of described aeroge heat-insulation layer and described heat-reflecting layer, between described aeroge heat-insulation layer and described reflecting layer Stainless steel metal ring-type clip is taken to be fixed the heat-insulation layer for wrapping up.
Described superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee, when described aeroge heat-insulation layer is used alone, outward Fixed by glass wool cloth uniform winding side.
Described superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee, thickness and gas that described aerogel blanket closing is wrapped up Gel heat-insulation temperature is proportional.
Described superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee, described steel pipe A and described steel pipe B are through weldering Connect flaw detection to process and the high temperature conveyance conduit after preservative treatment.
The heat preserving method of described superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee, the method comprise the steps:
Closing parcel is carried out using rock wool in resistant to elevated temperatures pipeline outer wall first, then outside rock wool heat-preservation layer, airsetting is adopted again Rubber mat carries out closing parcel, and the thickness for closing parcel will be according to the aerogel heat-proof temperature for using, to the pipeline highest temperature and realization Heat insulation effect data carry out calculated thickness, hard polyaminoester spray is carried out using polyurethane spray coating method outside aeroge finally Foaming is applied, and is realized hard polyaminoester spraying closing insulation, finally metal protection layer is made in polyurethane external, realize high-temperature pipe Insulation.
Beneficial effects of the present invention:
1. present invention achieves reduction heat conductivity is low, safety, fire-protection rating are improved, heat-insulating property is strong, long service life, the energy Efficient utilization, realizes obvious energy-saving and emission-reduction.
High temperature resistant of the present invention, up to 2000 DEG C, does not produce carbonization and signs of degradation;Fire-protection rating highest, reaches building A levels Fire-protection rating, is resistant to 2000 DEG C of flames;Ultra-low thermal conductivity, 100 DEG C, heat conductivity 0.022W/MK, 200 DEG C, heat conductivity 0.027W/MK, 500 DEG C, heat conductivity 0.052W/MK.Only Conventional insulation 20%;Water proofing property is most strong, and hydrophobic rate reaches 99.5%;Longest-lived, more than 20 years without the need for changing;Energy-conservation is high:Fractional energy savings reaches 30-50%.
The 98% of the aeroge of the present invention is air, and minimum density is 3.55kg/m, is known most light solid, with low Density, high porosity, heat conductivity, low-refraction, be novel light porous nano technologic material, due to main material be two Silicon oxide, also referred to as aerosil.
Description of the drawings:
Accompanying drawing 1 is the structural representation of the present invention.
Accompanying drawing 2 is that the main view of accompanying drawing 1 is intended to.
Accompanying drawing 3 is the left view of accompanying drawing 2.
Specific embodiment:
Embodiment 1:
A kind of superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee, its composition include:Steel pipe A1, steel pipe B2, rock wool heat-preservation layer 3, The outer wall of aeroge heat-insulation layer 4 and polyurethane insulation coating 5, described steel pipe A and described steel pipe B is annularly carried out using rock wool Closing parcel, forms rock wool heat-preservation layer, annularly carries out closing parcel, shape using aerogel blanket on the outside of described rock wool heat-preservation layer Into described aeroge heat-insulation layer, heat-reflecting layer, described aeroge on the outside of described aeroge heat-insulation layer, is uniformly enclosed with The outside in heat-insulation layer and described reflecting layer forms hard polyaminoester spray coating foaming by polyurethane coating, forms described poly- ammonia Ester heat-insulation layer, is provided with metal protection layer 6 on the outside of described polyurethane insulation coating.
Embodiment 2:
Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to embodiment 1, one end of described steel pipe B is described It is vertical welding structure in the cambered surface of steel pipe A, the other end of described steel pipe B is parallel construction with described steel pipe A, described Steel pipe A and described steel pipe B constitute parallel tee.
Embodiment 3:
Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to embodiment 1 or 2, the airsetting on the outside of described steel pipe B Glue heat-insulation layer is identical with the internal diameter size of the aeroge heat-insulation layer on the outside of described steel pipe A, the polyurethane on the outside of described steel pipe A Internal diameter chi of the internal diameter of heat-insulation layer and metal protection layer more than polyurethane insulation coating and metal protection layer on the outside of described steel pipe B Very little.
Embodiment 4:
Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to embodiment 1 or 2 or 3, according to the rising of temperature, can adopt Take the installation for being further added by aeroge heat-insulation layer and described heat-reflecting layer described in multilamellar, described aeroge heat-insulation layer and described Reflecting layer between take stainless steel metal ring-type clip to wrap up heat-insulation layer be fixed.
Embodiment 5:
Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to embodiment 1 or 2 or 3 or 4, described aeroge are incubated When layer is used alone, outside is fixed by glass wool cloth uniform winding.
Embodiment 6:
Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to embodiment 1 or 2 or 3 or 4 or 5, described aeroge The thickness of felt closing parcel is proportional with aerogel heat-proof temperature.
Embodiment 7:
Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to embodiment 1 or 2 or 3 or 4 or 5 or 6, is characterized in that: Described steel pipe A and described steel pipe B are processed and the high temperature conveyance conduit after preservative treatment through welding flaw detection.
Embodiment 8:
The heat preserving method of the superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee described in a kind of one of embodiment 17, the method bag Include following steps:
Closing parcel is carried out using rock wool in resistant to elevated temperatures pipeline outer wall first, then outside rock wool heat-preservation layer, airsetting is adopted again Rubber mat carries out closing parcel, and the thickness for closing parcel will be according to the aerogel heat-proof temperature for using, to the pipeline highest temperature and realization Heat insulation effect data carry out calculated thickness, hard polyaminoester spray is carried out using polyurethane spray coating method outside aeroge finally Foaming is applied, and is realized hard polyaminoester spraying closing insulation, finally metal protection layer is made in polyurethane external, realize high-temperature pipe Insulation.
Embodiment 9:
High temperature conveyance conduit is processed with after preservative treatment through welding flaw detection, in the state of room temperature, is selected according to medium temperature Resistance to 450-2000 DEG C of high temperature aeroge heat-insulation layer, high-temperature pipe is annularly wrapped.Then, according to medium temperature and guarantor Warm demand, takes heat-reflecting layer to carry out wrapping up aeroge heat-insulation layer, according to temperature, can take the aeroge insulation for being further added by multilamellar Layer and the installation of heat-reflecting layer.
Embodiment 10:
Outer protection tube makes or is combined outer protection tube making:
Outer protection tube is that aeroge heat-insulation layer and heat-reflecting layer are given to protect, and can take polyurethane complex protection, silicon according to temperature Hydrochlorate complex protection etc., then metal outer protection tube is installed, can also be mounted directly metal outer protection tube.
Embodiment 11:
In the state of room temperature, it is impossible to which band temperature operation, the aeroge of the resistance to 450-2000 DEG C of high temperature selected according to medium temperature are protected Warm layer, high-temperature pipe is annularly wrapped, while according to medium temperature and insulation demand, carrying out parcel gas using heat-reflecting layer Gel heat-insulation layer, according to the rising of temperature, can take the aeroge heat-insulation layer and the installation of heat-reflecting layer for being further added by multilamellar.
Embodiment 12:
The installation of aeroge heat-insulation layer and heat-reflecting layer is fixed, and stainless steel metal ring-type clip can be taken to enter the heat-insulation layer for wrapping up Row is fixed, and the tooled joint of heat-insulation layer is processed to be closed using pressure sensitive adhesive tape, when exclusive use aeroge is incubated, outside using glass fiber Cloth is wound fixation.
Embodiment 13:
The prefabricated heat-insulation and heat-preservation pipeline of this new temperature range suitable for -50-2000 DEG C, pipeline model DN15mm- 2000mm.

Claims (8)

1. a kind of superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee, its composition include:Steel pipe A, steel pipe B, rock wool heat-preservation layer, gas Gel heat-insulation layer and polyurethane insulation coating, is characterized in that:The outer wall of described steel pipe A and described steel pipe B is in ring using rock wool Shape carries out closing parcel, forms rock wool heat-preservation layer, is annularly closed using aerogel blanket on the outside of described rock wool heat-preservation layer Parcel, forms described aeroge heat-insulation layer, is uniformly enclosed with heat-reflecting layer on the outside of described aeroge heat-insulation layer, described The outside in aeroge heat-insulation layer and described reflecting layer forms hard polyaminoester spray coating foaming by polyurethane coating, is formed described Polyurethane insulation coating, metal protection layer is installed on the outside of described polyurethane insulation coating.
2. superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to claim 1, is characterized in that:Described steel pipe B One end be vertical welding structure in the cambered surface of described steel pipe A, the other end of described steel pipe B with described steel pipe A is Parallel construction, described steel pipe A and described steel pipe B constitute parallel tee.
3. superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to claim 1 and 2, is characterized in that:Described steel Aeroge heat-insulation layer on the outside of pipe B is identical with the internal diameter size of the aeroge heat-insulation layer on the outside of described steel pipe A, described steel pipe The internal diameter of polyurethane insulation coating and metal protection layer on the outside of A is more than the polyurethane insulation coating and metal on the outside of described steel pipe B The internal diameter size of overcoat.
4. superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to claim 1, is characterized in that:Liter according to temperature Height, takes the installation for being further added by aeroge heat-insulation layer and described heat-reflecting layer described in multilamellar, described aeroge heat-insulation layer And described reflecting layer between, take stainless steel metal ring-type clip to be fixed the heat-insulation layer for wrapping up.
5. superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to claim 4, is characterized in that:Described aeroge When heat-insulation layer is used alone, outside is fixed by glass wool cloth uniform winding.
6. superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to claim 1, is characterized in that:Described aeroge The thickness of felt closing parcel is proportional with aerogel heat-proof temperature.
7. superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee according to claim 3, is characterized in that:Described steel pipe A It is to process and the high temperature conveyance conduit after preservative treatment through welding flaw detection with described steel pipe B.
8. the heat preserving method of the superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee described in a kind of one of claim 17, its are special Levying is:The method comprises the steps:
Closing parcel is carried out using rock wool in resistant to elevated temperatures pipeline outer wall first, then outside rock wool heat-preservation layer, airsetting is adopted again Rubber mat carries out closing parcel, and the thickness for closing parcel will be according to the aerogel heat-proof temperature for using, to the pipeline highest temperature and realization Heat insulation effect data carry out calculated thickness, hard polyaminoester spray is carried out using polyurethane spray coating method outside aeroge finally Foaming is applied, and is realized hard polyaminoester spraying closing insulation, finally metal protection layer is made in polyurethane external, realize high-temperature pipe Insulation.
CN201611229456.0A 2016-12-27 2016-12-27 Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee and heat preserving method Pending CN106499901A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113063040A (en) * 2021-04-15 2021-07-02 江苏天润管业有限公司 High-density polyurethane direct-buried heat-insulation pipe and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103438330A (en) * 2013-08-27 2013-12-11 浙江创想节能科技有限公司 Ultrahigh-temperature heat-insulation device
JP2014139467A (en) * 2013-01-21 2014-07-31 Miura Co Ltd Heat insulation structure
CN104251359A (en) * 2014-09-25 2014-12-31 哈尔滨朗格斯特节能科技有限公司 Intelligent prefabricated directly-buried heat-insulating pipe and steel pipe double pipe fitting parallel tee joint and manufacturing method
CN204239949U (en) * 2014-10-08 2015-04-01 哈尔滨朗格斯特节能科技有限公司 Intelligence prefabricated direct-buried thermal insulation pipe double steel tube pipe fitting spanning tee
CN105299388A (en) * 2015-12-08 2016-02-03 朗格斯特哈尔滨环保节能产品制造有限公司 High-temperature thermal insulation pipe fitting containing aerogel thermal insulation material and thermal insulation method
CN105864581A (en) * 2016-06-12 2016-08-17 韩松 Multifunctional composite thermal-insulating layer
CN206299937U (en) * 2016-12-27 2017-07-04 哈尔滨朗格思特供热装备科技有限公司 Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014139467A (en) * 2013-01-21 2014-07-31 Miura Co Ltd Heat insulation structure
CN103438330A (en) * 2013-08-27 2013-12-11 浙江创想节能科技有限公司 Ultrahigh-temperature heat-insulation device
CN104251359A (en) * 2014-09-25 2014-12-31 哈尔滨朗格斯特节能科技有限公司 Intelligent prefabricated directly-buried heat-insulating pipe and steel pipe double pipe fitting parallel tee joint and manufacturing method
CN204239949U (en) * 2014-10-08 2015-04-01 哈尔滨朗格斯特节能科技有限公司 Intelligence prefabricated direct-buried thermal insulation pipe double steel tube pipe fitting spanning tee
CN105299388A (en) * 2015-12-08 2016-02-03 朗格斯特哈尔滨环保节能产品制造有限公司 High-temperature thermal insulation pipe fitting containing aerogel thermal insulation material and thermal insulation method
CN105864581A (en) * 2016-06-12 2016-08-17 韩松 Multifunctional composite thermal-insulating layer
CN206299937U (en) * 2016-12-27 2017-07-04 哈尔滨朗格思特供热装备科技有限公司 Superhigh temperature prefabricated direct-buried thermal insulation pipe part parallel tee

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113063040A (en) * 2021-04-15 2021-07-02 江苏天润管业有限公司 High-density polyurethane direct-buried heat-insulation pipe and preparation method thereof

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