CN106758827B - Chevron shaped prestressed concrete pre-tensioned method Bridge Erector and application method - Google Patents

Chevron shaped prestressed concrete pre-tensioned method Bridge Erector and application method Download PDF

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Publication number
CN106758827B
CN106758827B CN201611073886.8A CN201611073886A CN106758827B CN 106758827 B CN106758827 B CN 106758827B CN 201611073886 A CN201611073886 A CN 201611073886A CN 106758827 B CN106758827 B CN 106758827B
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bridge pier
row
bridge
pier
slidably
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CN106758827A (en
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陈小佳
陈璐
张申昕
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

Include herringbone shaped steel frame, thrustor, top hoist engine, i-beam track, track hoist engine, support jack, deformed bar, monoblock type bed die the invention discloses a kind of chevron shaped prestressed concrete pre-tensioned method Bridge Erector;Herringbone shaped steel frame includes front leg strut group and rear support leg group, and front leg strut group includes sequentially connected second top gear, front leg strut, the second extension sleeve, slidably crossbeam;Rear support leg group includes sequentially connected first top gear, rear support leg, the first extension sleeve, fixing end anchoring piece;Fixing end anchoring piece is connect with the built-in fitting on first row bridge pier;First top gear is engaged with the second top gear;Thrustor is connect with front leg strut, rear support leg respectively;Slidably crossbeam is connect with the second extension sleeve, can be slided on i-beam track;Prestressed reinforcement of tensioning one end is anchored in first row bridge pier pier top, and the other end is anchored in by anchor clipper on slidably crossbeam.The present invention is not take up space under bridge, can improve bridge construction efficiency.

Description

Chevron shaped prestressed concrete pre-tensioned method Bridge Erector and application method
Technical field
The invention belongs to field of bridge construction, and in particular to a kind of chevron shaped prestressed concrete pre-tensioned method Bridge Erector and make Use method.
Background technology
Modern Traffic net construction mostly uses multilevel traffic, this relates to a large amount of overbridges and overhead bridge construction.This kind of bridge The characteristics of be multispan, Gao Dun, across footpath is little(Less than 50m), but by construction red line scope limitation, it is more demanding to construction method, When being transformed to city road network especially with overpass scheme, restrictive condition is more harsh.Existing highway bridge erection construction side Method and construction equipment are more, can totally be divided into concrete prefabricated assembly construction and cast-in-place method construction two major classes.Prefabrication and assembly construction is constructed Component production quality is easy to control, and standardization level is high, and site operation speed is fast, but is limited by transport and is risen and re-mount equipment It limits, connection is more between component, and beam overall performance is relatively poor;Cast-in-place method construction biggest advantage is that bridge integrity is good, special It Shi He not continuous bridge and special-shaped non-uniform beam bridge construction.For the construction of Mid and minor spans prestressed concrete continuous beam, often Include the methods of full framing, beam-type support and mobile formwork with bridging method.First two belongs to fixing bracket construction method, needs It occupies space under bridge and needs to carry out consolidation process to basis under bridge, working procedure is cumbersome.Mobile formwork method utilizes built Support of the good bridge lower part bridge pier as mould bases, using steel construction, across pier, mobile formwork, mould bases size are big by cross, walking side Formula is straight line pushing tow, and prestressed stretch-draw is post stretching, is suitable for the construction of multispan prestressed concrete cross-section, linear type beam bridge.
Invention content
The purpose of the present invention is to provide one kind being not take up space under bridge, can improve the chevron shaped of bridge construction efficiency and pre- answer The concrete pre-tensioned method Bridge Erector of power and application method.
The technical solution adopted in the present invention is:
A kind of chevron shaped prestressed concrete pre-tensioned method Bridge Erector, including herringbone shaped steel frame, thrustor, top elevator Machine, i-beam track, track hoist engine, support jack, deformed bar/steel beam, monoblock type bed die;
The herringbone shaped steel frame includes front leg strut unit and rear support leg unit, and the front leg strut unit includes being respectively placed in the Two front leg strut groups on two row's bridge piers, the front leg strut group include sequentially connected second top gear, front leg strut, second stretch Contracting sleeve, slidably crossbeam, the rear support leg unit includes two rear support leg groups being respectively placed on first row bridge pier, after described Supporting leg group includes sequentially connected first top gear, rear support leg, the first extension sleeve, fixing end anchoring piece;The fixing end Anchoring piece is connect with the built-in fitting on first row bridge pier;First top gear is engaged with the second top gear;
The thrustor is connect with front leg strut, rear support leg respectively;
The top hoist engine has two, is respectively placed in the both sides of the platform on herringbone shaped steel frame, and top hoist engine passes through Wirerope lifts by crane i-beam track and monoblock type bed die;
One end of the i-beam track is connect with the first extension sleeve, and the other end of i-beam track stretches out second row bridge Pier;
The slidably crossbeam is placed on second row bridge pier, and is slidably connected with i-beam track;
The support jack is connect with i-beam track;
The deformed bar/steel Shu Yiduan is anchored in first row bridge pier pier top concrete segment, and the other end passes through anchor Tool intermediate plate is anchored on slidably crossbeam.
By said program, the slidably crossbeam is connect with triangle fixing bracket, triangle fixing bracket and I-steel Track is slidably connected, and triangle fixing bracket is used to ensure the verticality of slidably crossbeam.
In the present invention, original state is:Front leg strut unit, rear support leg unit fall within respectively first across two bridge piers on, It is located at(Starting)On first row bridge pier and second row bridge pier, filled by the first extension sleeve, the second extension sleeve, pushing tow It sets, the first top gear, the second top gear, slidably crossbeam adjustment herringbone shaped steel frame position;It is installed using top hoist engine I-beam track.
The present invention also provides a kind of application methods of chevron shaped prestressed concrete pre-tensioned method Bridge Erector, including walk as follows Suddenly:
Above-mentioned chevron shaped prestressed concrete pre-tensioned method Bridge Erector is set up, is made on fixing end anchoring piece and first row bridge pier Built-in fitting connect, make slidably crossbeam be placed on second row bridge pier;
Top hoist engine decentralization wirerope promotes monoblock type bed die to precalculated position;After assembling reinforcement, into monoblock type bed die When casting concrete forms beam body, the constraint of slow release thrustor, beam body dead weight and monoblock type bed die weight transmitting are to herringbone At the top of shaped steel frame, the forward horizontal thrust of herringbone shaped steel frame bottom is converted to, makes slidably that crossbeam forward movement, triangle are fixed Holder ensures the verticality of slidably crossbeam;The tensioning of deformed bar/steel beam is controlled by the displacement distance of slidably crossbeam Proof stress;After concrete reaches prescribed strength, top hoist engine slow release monoblock type bed die;Beam body weight is by first row Bridge pier, second row bridge pier are gradually born, and the forward horizontal thrust of herringbone shaped steel frame bottom gradually reduces, and slidably crossbeam gradually returns Contracting,(Utilize its power)Slough anchor clipper, make slidably crossbeam disconnected with deformed bar/steel beam, so far prestressing force is mixed The first beam section of solidifying soil completes;
Contacting between the built-in fitting on releasing fixing end anchoring piece and first row bridge pier, using track hoist engine to I-shaped Steel track applies horizontal pull, and i-beam track drives rear support leg, the first extension sleeve in the first beam section bridge to have completed Towards front slide;It is fixedly connected with the built-in fitting on second row bridge pier after the first extension sleeve reaches second row bridge pier pier top, The support jack jack of i-beam track front end falls on third row's bridge pier and supports in place, front leg strut unit suspension simultaneously In on i-beam track, front leg strut unit forward slip is pushed by thrustor, until reaching third arranges bridge pier pier top;Make pre- Stress reinforcing bar/steel beam is anchored by anchor clipper and slidably crossbeam;It can carry out the second beam section construction;So continuing cycling through can Carry out the construction of follow-up each bridge.
The beneficial effects of the present invention are:
This chevron shaped prestressed concrete pre-tensioned method Bridge Erector is simple in structure, and move mode is unique, is suitable for different across footpaths Prestressed concrete continuous beam(Plate)The pre-tensioning system of bridge is constructed;In work progress, the weight tensioning of concrete and template etc. is utilized Deformed bar/steel beam has given full play to the characteristics of pre-tensioning system is constructed, has eliminated a large amount of anchorages in post-tensioned construction, avoid The excessive problem of concentrated stress under anchor, saves the materials such as cracking resistance reinforcing bar under anchor when prestress application, also eliminates multiple under anchor Miscellaneous cracking resistance construction;Bridge construction is set to become simple, quick;
The horizontal thrust generated under vertical load using chevron shaped structure, for applying prestressing force, at the same time by The deformed bar of drawing/steel beam is also as the girt for balancing chevron shaped mechanism;
Construction period is small on being influenced under bridge;
The present invention is using the continuous presstressed reinforcing steel arrangement of pre-tensioning system, the characteristics of transmission due to pretensioned prestressing, continuous beam (Plate)Fulcrum section not will produce tensile stress at top surface so that the bridge formation mechanism has good applicability;
Size of the present invention is small, installs conveniently, mobile flexible, is greatly improved construction efficiency;
The present invention makes full use of chevron shaped design feature, is pretension by casting concrete beam body weight conversion, while pre- The girt of stress reinforcing bar/chevron shaped structures of steel Shu Zuowei, plays balanced action so that this chevron shaped prestressed concrete is first Method Bridge Erector is opened to be achieved.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples, in attached drawing:
Fig. 1 is the schematic elevation view of the prestressed concrete pre-tensioned method Bridge Erector of the present inventor's font;
Fig. 2 is the schematic side view of chevron shaped prestressed concrete pre-tensioned method Bridge Erector;
Fig. 3 is the schematic top plan view of chevron shaped prestressed concrete pre-tensioned method Bridge Erector;
Fig. 4 is to generate horizontal thrust to herringbone shaped steel frame bottom using beam body dead weight and monoblock type bed die weight transmitting to push Slidably crossbeam is with the structural schematic diagram of prestressed reinforcement of tensioning/steel beam;
Fig. 5 is the layout drawing that template on monoblock type bed die and beam body pour;
Fig. 6 is fixedly connected with the built-in fitting on second row bridge pier after rear support leg reaches second row bridge pier pier top, Yi Jigong The support jack jack of word steel track front end falls on third row's bridge pier and supports structural schematic diagram in place;
Fig. 7 is that front leg strut group is hung on together with slidably crossbeam on i-beam track, is pushed to advancing slip by thrustor Dynamic schematic diagram;
Fig. 8 is the attachment structure schematic diagram of slidably crossbeam, triangle fixing bracket, i-beam track;
Fig. 9 is the attachment structure schematic diagram of triangle fixing bracket, i-beam track;
Figure 10 is the structural schematic diagram of chevron shaped prestressed concrete pre-tensioned method Bridge Erector.
In figure:1, rear support leg, 2, front leg strut, 3-1, the first extension sleeve, 3-2, the second extension sleeve, 4, fixing end anchoring Part, 5, built-in fitting, 6, slidably crossbeam, 7, thrustor, the first top gears of 8-1,8-2, the second top gear, 9, top volume Raise machine, 10, wirerope, 11, i-beam track, 12, triangle fixing bracket, 13, track hoist engine, 14, support jack, 15, Deformed bar/steel beam, 16, monoblock type bed die, 17, first row bridge pier, 18, second row bridge pier, 19, third arrange bridge pier, 20, flat Platform, 21, transverse support bar.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not For limiting the present invention.
Referring to Fig. 1-Figure 10, a kind of chevron shaped prestressed concrete pre-tensioned method Bridge Erector, including herringbone shaped steel frame, pushing tow dress It sets 7, top hoist engine 9, i-beam track 11, triangle fixing bracket 12, track hoist engine 13, support jack 14, answer in advance Power reinforcing bar/steel beam 15, monoblock type bed die 16.Herringbone shaped steel frame includes front leg strut unit and rear support leg unit;Each front leg strut list Member includes two front leg strut groups being respectively placed on second row bridge pier 18, and two front leg strut groups are connected by transverse support bar 21, Each front leg strut group includes sequentially connected second top gear 8-2, front leg strut 2, the second extension sleeve 3-2, slidably crossbeam 6, in order to make structure more stablize, adjacent front leg strut 2, adjacent second extension sleeve 3-2 are connected by transverse support bar 21 respectively; Each rear support leg unit includes two rear support leg groups being respectively placed on first row bridge pier 17, and adjacent rear support leg group passes through lateral branch Strut 21 connects;Each rear support leg group include sequentially connected first top gear 8-1, rear support leg 1, the first extension sleeve 3-1, Fixing end anchoring piece 4;Fixing end anchoring piece 4 is connect with the built-in fitting 5 on first row bridge pier 17;First top gear 8-1 and Two top gear 8-2 engagements;Slidably crossbeam 6 is connect with the second extension sleeve 3-2, is placed on second row bridge pier 18, and and work Word steel track 11 is slidably connected;Triangle fixing bracket 12 is connect with slidably crossbeam 6, and triangle fixing bracket 12 is gone back and work 11 connection of word steel track sliding, the verticality for ensureing slidably crossbeam 6;Thrustor 7 respectively with front leg strut 2, rear support leg 1 Connection;Pass through the first extension sleeve 3-1, the second extension sleeve 3-2, thrustor 7, the first top gear 8-1, the second top tooth Take turns 8-2, slidably the adjustment herringbone shaped steel frame of crossbeam 6 position.Top hoist engine 9 has two, is respectively placed on herringbone shaped steel frame The both sides of platform 20, top hoist engine 9 lift by crane i-beam track 11 and monoblock type bed die 16 by wirerope 10.I-steel The length of track 11 is 1.5 times of across footpaths, and one end is connect with the first extension sleeve 3-1, and the other end stretches out second row bridge pier 18; Support jack 14 is connect with i-beam track 11;One end of deformed bar/steel beam 15 is connect with first row bridge pier 17, is answered in advance Power reinforcing bar/steel beam 15 is anchored by anchor clipper and slidably crossbeam 6.
In the present invention, original state is:Front leg strut unit, rear support leg unit fall within respectively first across two bridge piers on, It is located at(Initially)On first row bridge pier 17 and second row bridge pier 18;I-beam track 11 is installed using top hoist engine 9.
A kind of application method of chevron shaped prestressed concrete pre-tensioned method Bridge Erector, includes the following steps:
Above-mentioned chevron shaped prestressed concrete pre-tensioned method Bridge Erector is set up, fixing end anchoring piece 4 and first row bridge pier 17 are made On built-in fitting 5 connect, make slidably crossbeam 6 be placed on second row bridge pier 18;Deformed bar/steel beam 15 is pressed from both sides by anchorage Piece is anchored with slidably crossbeam 6;
Top hoist engine 9 transfers wirerope 10 and promotes monoblock type bed die 16 to precalculated position;Set up beam body side form and binding steel Muscle etc., into monoblock type bed die 16, casting concrete forms beam body;When into monoblock type bed die 16, casting concrete forms beam body, Thrustor 7 is discharged to constrain(Disconnect the connection of thrustor 7 and front leg strut 2 or rear support leg 1), beam body is conducted oneself with dignity and monoblock type bed die At the top of the weight transmittings such as 16 to herringbone shaped steel frame, the forward horizontal thrust of herringbone shaped steel frame bottom is converted to, slidably crossbeam 6 are made It moves forward, triangle fixing bracket 12 ensures the verticality of slidably crossbeam 6;Pass through the displacement distance control of slidably crossbeam 6 The control stress for prestressing of deformed bar processed/steel beam 15;After concrete reaches prescribed strength, top hoist engine 9 is slowly put down Monoblock type bed die 16;Beam body weight is gradually born by first row bridge pier 17, second row bridge pier 18, and herringbone shaped steel frame bottom is forward Horizontal thrust gradually reduces, and slidably crossbeam 6 gradually bounces back,(Utilize its power)Slough anchor clipper, make slidably crossbeam 6 with it is pre- Stress reinforcing bar/steel beam 15 disconnects, and so far the first beam section of prestressed concrete completes;
Contacting between the built-in fitting 5 on releasing fixing end anchoring piece 4 and first row bridge pier 17, utilizes track hoist engine 13 Horizontal pull is applied to i-beam track 11, i-beam track 11 drives rear support leg 1, the first extension sleeve 3-1 making At the first beam section bridge floor forward slip;After the first extension sleeve 3-1 reaches second row 18 pier top of bridge pier with second row bridge pier Built-in fitting 5 on 18 is fixedly connected, while the support jack 14 of 11 front end of i-beam track is fallen on third row's bridge pier 19 simultaneously Support i-beam track 11, front leg strut unit hangs on i-beam track 11, by thrustor 7 push front leg strut unit to Front slide, until reaching third arranges 19 pier top of bridge pier;Deformed bar/steel beam 15 is set to pass through anchor clipper and slidably crossbeam 6 Anchoring;It can carry out the second beam section construction;The construction of follow-up each bridge can be carried out by so continuing cycling through.
The present invention can regard monoblock type bed die 16 as operation platform.
Present invention utilizes the structure types of chevron shaped mechanism itself to be used for as across the temporary structure between bridge pier Support dead weight and other construction loads of prestressed concrete beam section;Using deformed bar/chevron shaped mechanisms of steel Shu Pingheng and The horizontal thrust that the dead weights such as Concrete Beam Segment generate, while the stretch-draw prestressing force for providing pre-tensioning system;Utilize chevron shaped structure Across the pier walking of chevron shaped Bridge Erector is realized in the sliding in orbit of forward and backward supporting leg, and operation is very easy;Utilize chevron shaped machine The loading characteristic of structure advantageously solves the application of pre-tensioning system construction stretching power, simplifies tensioning equipment, avoids post stretching and applies The problem of anchorage needed for work and the stress under anchorage undue concentration thus brought.
It should be understood that for those of ordinary skills, it can be modified or changed according to the above description, And all these modifications and variations should all belong to the protection domain of appended claims of the present invention.

Claims (3)

1. a kind of chevron shaped prestressed concrete pre-tensioned method Bridge Erector, it is characterised in that:Including herringbone shaped steel frame, thrustor, Top hoist engine, i-beam track, track hoist engine, support jack, deformed bar/steel beam, monoblock type bed die;
The herringbone shaped steel frame includes front leg strut unit and rear support leg unit, and the front leg strut unit includes being respectively placed in second row Two front leg strut groups on bridge pier, the front leg strut group include sequentially connected second top gear, front leg strut, the second telescopic Cylinder, slidably crossbeam, the rear support leg unit include two rear support leg groups being respectively placed on first row bridge pier, the rear support leg Group includes sequentially connected first top gear, rear support leg, the first extension sleeve, fixing end anchoring piece;The fixing end anchoring Part is connect with the built-in fitting on first row bridge pier;First top gear is engaged with the second top gear;
The thrustor is connect with front leg strut, rear support leg respectively;
The top hoist engine has two, is respectively placed in the both sides of the platform on herringbone shaped steel frame, and top hoist engine passes through wirerope I-beam track and monoblock type bed die are lifted by crane;
One end of the i-beam track is connect with the first extension sleeve, and the other end of i-beam track stretches out second row bridge pier;
The slidably crossbeam is placed on second row bridge pier, and is slidably connected with i-beam track;
The support jack is connect with i-beam track;
The deformed bar/steel Shu Yiduan is anchored in first row bridge pier pier top concrete segment, and the other end is pressed from both sides by anchorage Piece is anchored on slidably crossbeam.
2. chevron shaped prestressed concrete pre-tensioned method Bridge Erector according to claim 1, it is characterised in that:It is described slidably Crossbeam is connect with triangle fixing bracket, and triangle fixing bracket is slidably connected with i-beam track.
3. a kind of application method of chevron shaped prestressed concrete pre-tensioned method Bridge Erector, it is characterised in that include the following steps:
Chevron shaped prestressed concrete pre-tensioned method Bridge Erector as claimed in claim 1 or 2 is set up, fixing end anchoring piece and first are made Arrange bridge pier pier top concrete built-in fitting connection, make slidably crossbeam be placed on second row bridge pier;
Top hoist engine decentralization wirerope promotes monoblock type bed die to precalculated position;After assembling reinforcement, poured into monoblock type bed die When concrete forms beam body, thrustor constraint, beam body dead weight and monoblock type bed die weight transmitting are discharged to herringbone shaped steel frame top Portion is converted to the forward horizontal thrust of herringbone shaped steel frame bottom, makes slidably crossbeam forward movement, thus stretch-draw prestressing force steel Muscle/steel beam, triangle fixing bracket ensure the verticality of slidably crossbeam;It is answered in advance by the displacement distance control of slidably crossbeam The control stress for prestressing of power reinforcing bar/steel beam;After concrete reaches prescribed strength, top hoist engine slow release monoblock type bottom Mould;Beam body weight is gradually born by first row bridge pier, second row bridge pier, and the forward horizontal thrust of herringbone shaped steel frame bottom gradually subtracts Small, slidably crossbeam gradually bounces back, and anchor clipper is sloughed using retraction force, keeps slidably crossbeam and deformed bar/steel beam disconnected Connection is opened, so far the first beam section of prestressed concrete completes;
Contacting between the built-in fitting on releasing fixing end anchoring piece and first row bridge pier, using track hoist engine to bull headction Road apply horizontal pull, i-beam track drive rear support leg, the first extension sleeve the first beam section bridge floor to have completed to Front slide;It is fixedly connected with the built-in fitting on second row bridge pier after the first extension sleeve reaches second row bridge pier pier top, simultaneously The support jack of i-beam track front end falls on third row's bridge pier and supports in place, and front leg strut unit hangs on bull headction On road, front leg strut unit forward slip is pushed by thrustor, until reaching third arranges bridge pier pier top;Make stretch-draw prestressing force steel Muscle/steel beam is anchored by anchor clipper and slidably crossbeam;It can carry out the second beam section construction;It is follow-up so to continue cycling through progress The construction of each bridge.
CN201611073886.8A 2016-11-29 2016-11-29 Chevron shaped prestressed concrete pre-tensioned method Bridge Erector and application method Expired - Fee Related CN106758827B (en)

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CN109537470A (en) * 2019-01-03 2019-03-29 中铁北京工程局集团第二工程有限公司 The Y structure construction bracket structure of battered leg stress can be adjusted in real time
CN110184946B (en) * 2019-07-12 2024-05-31 贵州路桥集团有限公司 Double-row front supporting leg for bridge girder erection machine, bridge girder erection machine and erection method of bridge girder erection machine
CN112282409B (en) * 2020-09-07 2022-07-12 中国建筑第八工程局有限公司 Top-supporting type carbon fiber prestress tensioning structure and tensioning method

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KR101222620B1 (en) * 2012-05-10 2013-02-06 주식회사 젬콘 Prestressed concrete girder and it's manufacture and construction method which used pretensioning steel plate
CN203188130U (en) * 2013-04-28 2013-09-11 新疆北新路桥集团股份有限公司 Prestress counter-tension pre-pressing bracket type scaffold supporting device
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