CN106747663A - A kind of manufacture craft of antiseepage dirt ceramic tile - Google Patents
A kind of manufacture craft of antiseepage dirt ceramic tile Download PDFInfo
- Publication number
- CN106747663A CN106747663A CN201611011509.1A CN201611011509A CN106747663A CN 106747663 A CN106747663 A CN 106747663A CN 201611011509 A CN201611011509 A CN 201611011509A CN 106747663 A CN106747663 A CN 106747663A
- Authority
- CN
- China
- Prior art keywords
- ceramic tile
- manufacture craft
- antiseepage
- fixing axle
- scratch diskette
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/87—Ceramics
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5025—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with ceramic materials
- C04B41/5035—Silica
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
Abstract
The present invention relates to ceramic tile processing technique field, more particularly to a kind of manufacture craft of antiseepage dirt ceramic tile, including the manufacturing procedure such as pre- trimming, antifouling process, polishing, edging chamfering, sorting and packing, compared with prior art, reduce and strike off operation, simplify operating process.In antifouling process manufacturing procedure, using special antifouling process device, the spraying of antifouling paint and floating can be simultaneously carried out.In addition, the nonpolluting coating based on silica that the present invention is used can be adhering closely to ceramic tile surface, in preventing spot from penetrating into ceramic tile, there is intensity higher again, compared with the anti-soil film that waxing is formed, the longer time can be used, it is no longer necessary to often carry out later maintenance so that the use of ceramic tile is easier.Therefore, the present invention can solve the problem that existing manufacture craft processing efficiency is relatively low, and the very troublesome problem of ceramic tile later maintenance produced.
Description
Technical field
The present invention relates to ceramic tile processing technique field, more particularly to a kind of antiseepage dirt ceramic tile manufacture craft.
Background technology
Ceramic tile, is with refractory metal oxides and half-metal oxide, via process shapes such as grinding, compacting, glazing, sintering
Into for the ceramic material building or decorate.After ceramic tile is sintered, generally also needs to carry out preprocessing, strike off, polish, grinding
The steps such as side chamfering, sorting packing.Further, since the ceramic tile being processed into has certain water absorption rate, for a long time using easily making
Ceramic tile surface is immersed into spot, it is difficult to processed, so generally can also be waxed in ceramic tile surface in the process of ceramic tile,
Antifouling process is carried out, the ceramic tile finished product of certain antifouling capacity could be formed with bright color and luster and possess.
But, the anti-soil film formed by the way of waxing is easily broken, so be frequently necessary to carry out waxing treatment,
So as to cause this kind of maintenance in ceramic tile later stage to bother very much.Additionally, it is all that ceramic tile surface is entered to strike off and polish this two procedures
Row polishing, makes ceramic tile more smooth, therefore in the process of ceramic tile, while using this two procedures, one kind only can be reached
Processing effect, so as to reduce the processing efficiency of ceramic tile.
The content of the invention
Manufacture craft the invention is intended to provide a kind of antiseepage dirt ceramic tile, for solve existing manufacture craft processing efficiency compared with
It is low, and the very troublesome problem of ceramic tile later maintenance produced.
To achieve these goals, the present invention provides a kind of manufacture craft of antiseepage dirt ceramic tile, and ceramic tile is gone back after the completion of firing
Including following procedure of processing：
（1）Pre- trimming, by ceramic tile cut growth 80-100cm, the rectangle of 80-100cm wide；
（2）Antifouling process, ceramic tile front is covered in by the nonpolluting coating based on silica, and nonpolluting coating is floating, described
The coating of nonpolluting coating includes that 12-13% parts of resin, 38-43 parts of nano silicon and 28-34 parts of micron-sized quartz are fine
The mixture of powder and industrial white carbon；
（3）Polishing, by granularity for the polishing agent of 1500-2000 mesh is applied to polishing wheel surface, and uses polishing wheel with linear velocity
For the speed of 20-40m/s is polished to ceramic tile surface；
（4）Edging chamfering, is polished the side of ceramic tile using edging device, the burr on removal ceramic tile, and uses chamfering
Machine carries out 45 ° of chamfer machinings to the side of ceramic tile；
（5）Sorting and packing.
The know-why of the technical program and have the technical effect that：
The technical program provide ceramic tile manufacture craft, ceramic tile fire complete, in addition it is also necessary to carry out pre- trimming, antifouling process,
The manufacturing procedures such as polishing, edging chamfering, sorting and packing, compared with existing ceramic tile processing technology, reduce and strike off operation, it is to avoid
Prior art in order to reach the situation that a kind of effect takes twice difference manufacturing procedure, so as to simplifying the processing stream of ceramic tile
Journey, improves the processing efficiency of ceramic tile to a certain extent.
Ceramic tile is struck off because the technical program is reduced, so ceramic tile surface can be convex in the presence of what is remained when partly firing
Rise.In order to ceramic tile surface is floating, the technical program employs special antifouling process mode between pre- trimming and polishing,
Which can either form intensity nonpolluting coating higher in ceramic tile surface, additionally it is possible to be filled between raised and projection, so that
Make ceramic tile surface more smooth, and avoid the loss of the tile thickness caused by striking off, reduce the waste of ceramic tile, protect
The intensity of ceramic tile is demonstrate,proved.
When antifouling process is carried out, the nonpolluting coating based on silica is employed, the coating contains resin, nano-silica
SiClx, micron-sized quartzy fine powder and industrial white carbon.Because nano silicon has stronger hydration activity, Neng Goushui
Change forms gelatinous mass, so that the adhesion of nonpolluting coating and ceramic tile surface is provided, and with stronger plasticity and mix,
The place of ceramic tile surface out-of-flatness can be sufficient filling with, levelling effect is played.In addition, the industrial hard charcoal contained in nonpolluting coating
Black is precipitation method micron silica, with quartzy fine powder collective effect, can adjust the hydration reaction of nano silicon
Film forming speed；Resin has water resistance and adhesion strength, using the teaching of the invention it is possible to provide the embedding that nano silicon is combined closely with ceramic tile surface
Lathe.Therefore, the nonpolluting coating based on silica that the technical program is used by after aquation, colloidal sol, gel and dry glue, energy
Ceramic tile surface is enough adhering closely to, in preventing spot from penetrating into ceramic tile.Again because silica has hardness higher, shape
Into nonpolluting coating also there is intensity higher, can for a long time bear common trampling, it is not easy to destroyed, formed with waxing
Anti-soil film compare, the longer time can be used, it is no longer necessary to often carry out later maintenance so that the use of ceramic tile is simpler
Just.
After completing antifouling process, the technical program uses the polishing wheel to be carried out to nonpolluting coating with the linear velocity of more than 20m/s
Polishing so that ceramic tile has more smooth bright color and luster.Edging chamfering is carried out to ceramic tile afterwards, allows the side of ceramic tile to be formed
45 ° of chamfering, consequently facilitating ceramic tile is used for metope corner.
The following is the preferred scheme of such scheme：
Preferred scheme one：Based on base case, in the step（2）Before, carried out in ceramic tile surface applying waterproofing agent impermeable
Treatment.Applying waterproofing agent can avoid the high calcium alkaline matter of ceramic tile surface from disturbing the hydration of nano silicon.
Preferred scheme two：Based on preferred scheme one, in the step（2）With（3）Between, soaked using fluorine silicon organic compound
Stain processes ceramic tile surface, and process time is 10-20min.Carry out the nonpolluting coating of antifouling process formation, although can by spot with
Ceramic tile is kept apart, but spot can still stay in coating surface.And fluorine silicon organic compound has the characteristic of hydrophobic oleophobic, energy
Enough avoid sewage or oil stain from staying in coating surface, allow ceramic tile to seem cleaner.
Preferred scheme three：Based on preferred scheme two, the step（2）Carried out using antifouling process device.The antifouling process
Device can simultaneously carry out the charging and floating work of nonpolluting coating, so as to improve the processing efficiency of ceramic tile.
Preferred scheme four：Based on preferred scheme three, the antifouling process device includes frame, hollow fixing axle and has
The scratch diskette of cavity, fixing axle is cylindrical, and the upper end of fixing axle is fixedly connected with frame, and the lower end of fixing axle is provided with opening,
And be connected with the upper end rotation of scratch diskette, the side wall of fixing axle is provided with charging aperture, is provided with fixing axle and scratch diskette upper surface
The impeller being fixedly connected, the upper surface of scratch diskette is provided with several through holes connected with cavity, and is additionally provided with scratch diskette
Several material-spraying devices being connected with cavity.
In this programme, the antifouling paint of high speed is entered by the charging aperture of fixing axle, and vertical impact impeller blade,
Make impeller with scratch diskette synchronous axial system, so that the power of offer device operating.Into after fixing axle, antifouling paint passes through work
The through hole of panel surface is sprayed onto ceramic tile table to be processed into being stored in cavity by the material-spraying device being connected with cavity
Face.Now, ceaselessly rotated by scratch diskette, the lower surface of scratch diskette is floating by the antifouling paint of ceramic tile surface, anti-so as to allow
The charging of dirty coating and floating synchronization are carried out, and improve the processing efficiency of ceramic tile.
Preferred scheme five：Based on preferred scheme four, the scratch diskette is metal dish so that when scratch diskette is rotated and fixing axle
The heat for producing that rubs can be transmitted on scratch diskette, and be delivered on nonpolluting coating, so as to accelerate the dry of silica dioxide gel
Glue speed, improves the processing speed of ceramic tile.
Brief description of the drawings
Fig. 1 is the antifouling process apparatus structure schematic diagram in the embodiment of the present invention.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Fixing axle 1, scratch diskette 2, cavity 3, charging aperture 4, impeller 5, through hole 6, material spray
Device 7, ceramic tile 8.
The present embodiment is a kind of manufacture craft of antiseepage dirt ceramic tile 8, after the completion of the firing of ceramic tile 8, in addition it is also necessary to carry out
Procedure of processing：
（1）Pre- trimming, by the cut growth 100cm of ceramic tile 8, the square of 100cm wide.
（2）Impermeable treatment, using methane-siliconic acid potassium solution as waterproofing agent, is applied to the surface of ceramic tile 8, it is to avoid ceramic tile 8
The calc-alkaline material high such as the calcium carbonate on surface disturbs the hydration of nano silicon.
（3）Antifouling process, the front of ceramic tile 8 is covered in using antifouling process device by the nonpolluting coating based on silica,
And nonpolluting coating is floating；The nonpolluting coating raw material for being based on silica contains 12 parts of resin, 40 parts of nanometer titanium dioxide
The mixture of silicon and 30 parts of micron order quartz fine powder and industrial white carbon.
（4）Impregnation process, using the surface of fluorine silicon resin impregnation process ceramic tile 8, process time is 15min
（5）Polishing, is applied to polishing wheel surface, and use polishing wheel with the linear speed of 25m/s by the polishing agent that granularity is 1800 mesh
Degree is polished to the surface of ceramic tile 8.
（6）Edging chamfering, is polished the side of ceramic tile 8 using edging device, the burr on removal ceramic tile 8, and is adopted
45 ° of chamfer machinings are carried out to the side of ceramic tile 8 with beveler.
（7）Sorting and packing, ceramic tile 8 are classified according to different size and decorative pattern, and packed.
Ceramic tile manufacture craft and the prior art that the present embodiment is provided process the when that same amount of ceramic tile spent respectively
Between as shown in table 1.As it can be seen from table 1 the present embodiment processes time and the prior art phase that same amount of ceramic tile is spent
Than reducing 14% or so.
The antifouling process device used in the present embodiment is as shown in figure 1, including hollow fixing axle 1, fixing axle 1 is in cylinder
Shape, its lower ending opening, the upper end of fixing axle 1 is fixedly connected with frame.Be provided with impeller 5 in fixing axle 1, and fixing axle 1 side
Wall is provided with charging aperture 4 corresponding with impeller 5, and high pressure antifouling paint enters in fixing axle 1 from charging aperture 4, and vertical impact leaf
The blade of wheel 5, makes impeller 5 not stop rotation.The lower end of fixing axle 1 is provided with the scratch diskette 2 being made of metal material, and scratch diskette 2 is
Trapezoidal round platform.The upper surface center of scratch diskette 2 is provided with circular chute, and scratch diskette 2 is rotated with the lower end of fixing axle 1 by chute and connected
Connect.The upper surface of scratch diskette 2 is additionally provided with some through holes 6, is connected with the cavity 3 inside scratch diskette 2.On the side wall of scratch diskette 2
Two material-spraying devices 7 are additionally provided with, two material-spraying devices 7 are symmetrical arranged, the feeding mouth of material-spraying device 7 is located in cavity 3.
When using, high speed antifouling paint impacts the blade of impeller 5, allows impeller 5 not stalled with scratch diskette 2 dynamic.Fixing axle 1
In antifouling paint by the through hole 6 on the surface of scratch diskette 2 into being stored in cavity 3, and be sprayed onto by material-spraying device 7
The surface of ceramic tile to be processed 8.Meanwhile, scratch diskette 2 constantly rotates, and using lower surface that the antifouling paint on the surface of ceramic tile 8 is floating.
Because scratch diskette 2 is made of metal, the heat that scratch diskette 2 can be allowed to be produced with the friction of fixing axle 1 is transmitted on scratch diskette 2,
So as to be heated to antifouling paint, the dry glue speed of antifouling paint is improved.
The ceramic tile process time of table 1
| Ceramic tile quantity（Block） | 100 | 200 | 300 |
| Prior art process time（min） | 90 | 180 | 360 |
| The present embodiment skilled worker's time（min） | 77 | 154 | 231 |
Above-described is only embodiments of the invention, and the general knowledge such as known concrete structure and/or characteristic is not made herein in scheme
Excessive description.It should be pointed out that for a person skilled in the art, on the premise of structure of the present invention is not departed from, can be with
Some deformations and improvement are made, these should also be considered as protection scope of the present invention, these are implemented all without the influence present invention
Effect and practical applicability.This application claims protection domain should be defined by the content of its claim, in specification
Specific embodiment etc. records the content that can be used for explaining claim.
Claims (6)
1. the manufacture craft of a kind of antiseepage dirt ceramic tile, it is characterised in that ceramic tile also includes following procedure of processing after the completion of firing：
（1）Pre- trimming, by ceramic tile cut growth 80-100cm, the rectangle of 80-100cm wide；
（2）Antifouling process, ceramic tile front is covered in by the nonpolluting coating based on silica, and nonpolluting coating is floating, described
The coating of nonpolluting coating includes that 12-13 parts of resin, 38-43 parts of nano silicon and 28-34 parts of micron-sized quartz are fine
The mixture of powder and industrial white carbon；
（3）Polishing, by granularity for the polishing agent of 1500-2000 mesh is applied to polishing wheel surface, and uses polishing wheel with linear velocity
For the speed of 20-40m/s is polished to ceramic tile surface；
（4）Edging chamfering, is polished the side of ceramic tile using edging device, the burr on removal ceramic tile, and uses chamfering
Machine carries out 45 ° of chamfer machinings to the side of ceramic tile；
（5）Sorting and packing.
2. the manufacture craft of a kind of antiseepage dirt ceramic tile according to claim 1, it is characterised in that：In the step（2）It
Before, applying waterproofing agent in ceramic tile surface carries out impermeable treatment.
3. the manufacture craft of a kind of antiseepage dirt ceramic tile according to claim 2, it is characterised in that：In the step（2）With
（3）Between, using fluorine silicon organic compound impregnation process ceramic tile surface, process time is 10-20min.
4. the manufacture craft of a kind of antiseepage dirt ceramic tile according to claim 3, it is characterised in that：The step（2）Using
Antifouling process device is carried out.
5. the manufacture craft of a kind of antiseepage dirt ceramic tile according to claim 4, it is characterised in that：The antifouling process device
Including frame, hollow fixing axle and the scratch diskette with cavity, fixing axle is cylindrical, and upper end and the frame of fixing axle are fixed
Connection, the lower end of fixing axle is provided with opening, and is connected with the upper end rotation of scratch diskette, and the side wall of fixing axle is provided with charging aperture,
The impeller being fixedly connected with scratch diskette upper surface is provided with fixing axle, the upper surface of scratch diskette is provided with what several were connected with cavity
Through hole, and several material-spraying devices being connected with cavity are additionally provided with scratch diskette.
6. the manufacture craft of a kind of antiseepage dirt ceramic tile according to claim 5, it is characterised in that：The scratch diskette is metal
Disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611011509.1A CN106747663B (en) | 2016-11-17 | 2016-11-17 | A kind of manufacture craft of antiseepage dirt ceramic tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611011509.1A CN106747663B (en) | 2016-11-17 | 2016-11-17 | A kind of manufacture craft of antiseepage dirt ceramic tile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106747663A true CN106747663A (en) | 2017-05-31 |
| CN106747663B CN106747663B (en) | 2019-10-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611011509.1A Expired - Fee Related CN106747663B (en) | 2016-11-17 | 2016-11-17 | A kind of manufacture craft of antiseepage dirt ceramic tile |
Country Status (1)
| Country | Link |
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| CN (1) | CN106747663B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108559395A (en) * | 2018-05-10 | 2018-09-21 | 佛山市三水普朗克新型材料有限公司 | It is a kind of to keep a public place clean fresh-keeping anti-fouling agent and surface treatment method for ceramic tile |
| CN109516836A (en) * | 2018-11-27 | 2019-03-26 | 广西欧神诺陶瓷有限公司 | A kind of preparation method of skid-proof ceramic tile |
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| CN103588512A (en) * | 2013-11-19 | 2014-02-19 | 金陵科技学院 | Preparation method of ultraclean antifouling ceramic tiles |
| CN104070458A (en) * | 2014-06-13 | 2014-10-01 | 周元忠 | Sand blasting machine |
| CN104513065A (en) * | 2013-09-29 | 2015-04-15 | 佛山市柯林瓷砖护理用品有限公司 | Antifouling liquid and artificial stone processing method adopting the antifouling liquid |
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2016
- 2016-11-17 CN CN201611011509.1A patent/CN106747663B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104513065A (en) * | 2013-09-29 | 2015-04-15 | 佛山市柯林瓷砖护理用品有限公司 | Antifouling liquid and artificial stone processing method adopting the antifouling liquid |
| CN103588512A (en) * | 2013-11-19 | 2014-02-19 | 金陵科技学院 | Preparation method of ultraclean antifouling ceramic tiles |
| CN104070458A (en) * | 2014-06-13 | 2014-10-01 | 周元忠 | Sand blasting machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108559395A (en) * | 2018-05-10 | 2018-09-21 | 佛山市三水普朗克新型材料有限公司 | It is a kind of to keep a public place clean fresh-keeping anti-fouling agent and surface treatment method for ceramic tile |
| CN109516836A (en) * | 2018-11-27 | 2019-03-26 | 广西欧神诺陶瓷有限公司 | A kind of preparation method of skid-proof ceramic tile |
| CN109516836B (en) * | 2018-11-27 | 2022-04-08 | 广西欧神诺陶瓷有限公司 | Preparation method of anti-slip ceramic tile |
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| Publication number | Publication date |
|---|---|
| CN106747663B (en) | 2019-10-11 |
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