CN106743719A - A kind of automatic charge intelligent controlling device - Google Patents

A kind of automatic charge intelligent controlling device Download PDF

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Publication number
CN106743719A
CN106743719A CN201611138435.8A CN201611138435A CN106743719A CN 106743719 A CN106743719 A CN 106743719A CN 201611138435 A CN201611138435 A CN 201611138435A CN 106743719 A CN106743719 A CN 106743719A
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CN
China
Prior art keywords
bearing seat
welded
rotating shaft
plate
cartridge
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Granted
Application number
CN201611138435.8A
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Chinese (zh)
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CN106743719B (en
Inventor
廖小玉
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Nanjing Make Best Science & Technology Co Ltd
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Individual
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/005Control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/12Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
    • B65G17/126Bucket elevators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/32Filling devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

The present invention relates to a kind of feeding device, more particularly to a kind of automatic charge intelligent controlling device.The technical problem to be solved in the present invention is to provide that a kind of structure is novel, simple to operate, high degree of automation automatic charge intelligent controlling device.In order to solve the above-mentioned technical problem, the invention provides such a automatic charge intelligent controlling device, left frame, base plate, the first fixed plate, first bevel gear, first bearing seat, second bearing seat, the first electrically-controlled valve, collection frame, rotating disk, first rotating shaft etc. are included;Base plate top left side is welded with left frame, and base plate top right side is connected with first bearing seat and second bearing seat by the connected mode of bolt, and first bearing seat is located at second bearing seat left side.Invention achieves structure is novel, simple to operate, high degree of automation effect, staff can realize that the intelligence of raw material is automatic and load by the present apparatus, not only simple, convenient and time saving and energy saving.

Description

A kind of automatic charge intelligent controlling device
Technical field
The present invention relates to a kind of feeding device, more particularly to a kind of automatic charge intelligent controlling device.
Background technology
The essence of intelligence and intelligence is many philosophers of all times, brain science man asking of having been working hard to explore and study Topic, but still do not understand completely so far, so that the essence one of the essence of the generation of intelligence and material, the origin in universe, life Rise and be listed in the big secret of nature four.In the last few years, with progress of research such as brain science, Neuropsychology, people are to human brain 26S Proteasome Structure and Function have Preliminary study, but to the internal structure and mechanism of action of whole nervous system, the particularly function of brain Principle does not recognize also clear, needs further exploration.Therefore, it is difficult to provide definite definition to intelligence.And bionical and Simulation, supercomputer aspect also have its specific meanings.
Current auto feeding device haves the shortcomings that structure is single, cumbersome, automaticity is low, therefore needs badly and grind Novel, simple to operate, high degree of automation automatic charge intelligent controlling device of sending out structure a kind of.
The content of the invention
(1) technical problem to be solved
Structure is single, cumbersome, automaticity is low in order to overcome current auto feeding device to exist for the present invention Shortcoming, the technical problem to be solved in the present invention is to provide that a kind of structure is novel, simple to operate, high degree of automation automatic charge Intelligent controlling device.
(2) technical scheme
In order to solve the above-mentioned technical problem, the invention provides such a automatic charge intelligent controlling device, include Left frame, base plate, the first fixed plate, first bevel gear, first bearing seat, second bearing seat, the first electrically-controlled valve, collect frame, rotating disk, First rotating shaft, the second rotating shaft, second bevel gear, the 3rd rotating shaft, 3rd bearing seat, nut, the second fixed plate, screw mandrel, the 4th axle Bearing, the first motor, guide pin bushing, the 4th rotating shaft, 5th bearing seat, slideway, guide pillar, 6th bearing seat, the first roller, the 5th turn Axle, the second electrically-controlled valve, discharging box, discharging opening, conveyer belt, fix bar, top board, the second motor, second tin roller, feeding frame, charging Cylinder, briquetting, elastic component, baffle plate, hinge member, controller and pressure sensor, base plate top left side are welded with left frame, base top Portion right side is connected with first bearing seat and second bearing seat by the connected mode of bolt, and first bearing seat is located at second bearing seat Left side, left frame right side central is welded with cartridge, and the outer right wall of cartridge is welded with slideway, and the cartridge inwall left and right sides is by hinge Relay part is hinged and is symmetrically connected with baffle plate, and the connected mode between baffle bottom and cartridge inwall by linking up with connects flexible Part, baffle bottom left side is welded with briquetting, and the mode that cartridge inwall passes on left screw is connected with pressure sensor, cartridge Outer wall left side lower section is connected with controller by way of screw, and cartridge is provided with the first electrically-controlled valve, and bolt is passed through on slideway Mode be connected with 6th bearing seat, 6th bearing seat on bearing the 5th rotating shaft, the 5th turn are connected with by way of interference The first roller is welded with axle, left frame upper end is welded with top board, and fix bar is welded with the middle of top board bottom, and fix bar lower end passes through The mode of bolt is connected with the second motor, and the output shaft on rear side of the second motor is connected with the 3rd rotating shaft, the 3rd turn by shaft coupling Second tin roller is welded with axle, conveyer belt is wound between second tin roller and the first roller, feeding frame, top board are welded with conveyer belt Right-hand member is welded with discharging box, and discharging box left side lower end is welded with discharging opening, and discharging opening is provided with the second electrically-controlled valve, first bearing seat On bearing be connected with first rotating shaft by way of interference, first rotating shaft left side is welded with rotating disk, and first rotating shaft right side passes through The mode of flat key is connected with first bevel gear, and the bearing in second bearing seat is connected with the second rotating shaft by way of interference, the Two rotating shafts middle part is connected with second bevel gear by way of interference, and second bevel gear is engaged with first bevel gear, the second rotating shaft Upper end is welded with the first fixed plate, and the first fixed plate welded top has the second fixed plate, and the second fixed plate passes on left bolt Mode is connected with 3rd bearing seat, fourth bearing seat and the first motor, 3rd bearing seat and fourth bearing seat in turn from bottom to up On bearing be connected with screw mandrel by way of interference, the output shaft of the first motor lower end is connected by shaft coupling with screw mandrel upper end Connect, nut, nut and screw mandrel cooperation, 3rd bearing seat and fourth bearing seat are connected with by the connected mode of screw thread on screw mandrel Between be welded with guide pillar, guide pillar is located at screw mandrel left side, and guide pin bushing is cased with guide pillar, and the mode that guide pin bushing passes on left bolt is connected with the 5th Bearing block, the bearing on 5th bearing seat is connected with the 4th rotating shaft by way of interference, and the 4th rotating shaft left side is welded with collection Frame, collects frame and is located at immediately below slideway, and pressure sensor, controller, the second motor are connected with the second electrically-controlled valve with controller.
Preferably, electric pushrod and ball are also included, the outer right wall of cartridge is connected with by the connected mode of bolt Electric pushrod, electric pushrod right-hand member is connected with ball, a diameter of 3cm of ball by the connected mode of screw thread.
Preferably, placing box is also included, base plate crown center is connected with placing box by the connected mode of bolt, is placed The three-dimensional shape of case is cuboid, and the length of placing box is 15cm, and the width of placing box is 20cm, and the height of placing box is 25cm。
Preferably, reinforcement is also included, reinforcement is welded between top board and the outer left wall of discharging box, reinforcement upper end is consolidated It is scheduled on top board bottom, reinforcement lower end is fixed in the outer left wall of hopper, and top board, reinforcement and discharging box are triangle, plus The thickness of strong muscle is 3cm.
Preferably, also including rubber sleeve, rubber sleeve is covered on rotating disk, rubber sleeve is connected by way of being glued with rotating disk Together, the three-dimensional shape of rubber sleeve is annular, and the big footpath of rubber sleeve is 30cm, and the path of rubber sleeve is 25cm.
Preferably, the material of base plate is stainless steel, and the three-dimensional shape of base plate is cuboid, base plate left surface and right flank Distance is 120cm, and the distance between plate upper surface and lower surface are 10cm, and base plate leading flank is with the distance of trailing flank 50cm。
Preferably, the material of left frame is Q235 steel, and the three-dimensional shape of left frame is cuboid, left frame left surface and right flank Distance is 10cm, and the distance between left frame upper surface and lower surface are 90cm, and left frame leading flank is 50cm with the distance of trailing flank.
Preferably, the first motor and the second motor are servomotor, and the rated power of servomotor is 0.6KW, servo electricity The rated voltage of machine is 220V, and the rated current of servomotor is 2.5A, and the rated moment of servomotor is 2N.m, servomotor Rated speed be 3000rpm.
Preferably, elastic component is spring, and the length of spring is 20cm, and the three-dimensional shape of spring is cylindrical screw shape, spring External diameter be 5cm, the internal diameter of spring is 4.5cm, and the material of spring is irony, and the surface of spring is coated with zinc.
Preferably, hinge member includes notch plate, connecting shaft and swivel plate, and connecting shaft is fixedly mounted on notch plate, Through hole is provided with swivel plate, connecting shaft can be rotated through the through hole on swivel plate, and swivel plate around connecting shaft;Baffle plate The notch plate of upper hinge member is welded on cartridge inwall, and the swivel plate of hinge member is by way of welding on baffle plate and keeps off Plate is connected.
Operation principle:When charging is needed, staff first adds the raw material into discharging box, when filling raw material in discharging box Afterwards, the second motor is started, the second motor of control is rotated counterclockwise, and the second motor drives the 3rd rotating shaft to rotate counterclockwise, the 3rd turn Axle drives second tin roller to rotate counterclockwise, and second tin roller drives conveyer belt to rotate counterclockwise, and conveyer belt drives feeding frame counterclockwise Rotate, the second electrically-controlled valve of control is opened, and the raw material in discharging box is fallen in feeding frame by discharging opening, when feeding frame moves to dress When directly over barrel, the raw material in feeding frame can be fallen into the cartridge of lower section, and so repeatedly, raw material can be in cartridge inner product Tired, when raw material is accumulated to a certain extent, baffle plate can shrink to lower swing, elastic component, and baffle plate can drive briquetting to move downward, and press Block meeting squeeze pressure sensor, when pressure sensor senses pressure more than a certain value, pressure sensor feeds back to signal Controller, controller controls the second motor stalls and controls the second electrically-controlled valve to close.When needing to be processed raw material, Staff is only needed to open the first electrically-controlled valve, and now, the raw material in cartridge can be reduced, without the extruding of raw material, Baffle plate can be swung up under the effect of the elastic force of elastic component, and baffle plate can drive briquetting to be swung up, and briquetting stops squeeze pressure and passes Sensor, when pressure sensor senses pressure less than a certain value, signal is fed back to controller, controller control by pressure sensor Make the second motor to rotate counterclockwise and control the second electrically-controlled valve to open, raw material again can fill up cartridge, can realize automatic dress Material.Conveyer belt unavoidable part material that has during raw material is transported is trickled down, and unrestrained part material can enter by slideway Inframe is collected, when the raw material of the inframe amount of being sufficiently loaded with is collected, staff rotates rotating disk, and rotating disk is by first rotating shaft drive the One bevel gear rotates, and first bevel gear drives second bevel gear to rotate, and second bevel gear drives the second axis of rotation, the second rotating shaft Drive the first fixed plate to rotate, the first fixed plate drives end connection device thereon to rotate, when collection frame goes to right side, stop turning Dynamic rotating disk, starts the first motor, and the first motor of control is rotated clockwise, and the first motor drives screw mandrel to rotate clockwise, screw mandrel band Dynamic nut is moved upwards, and nut drives its right-hand member attachment means to move upwards, when collection frame moves to discharging box top, control First motor stalls.Staff makes collection frame go to left side by rotating rotating disk, and collection frame is rotated afterwards makes collection frame Interior raw material is fallen into the discharging box of lower section, then collection frame is gone to right side again by rotating disk, starts the first motor, control First motor is rotated counterclockwise, and the first motor drives screw mandrel to rotate counterclockwise, and screw mandrel drives nut to move downward, and nut drives it Right-hand member attachment means are moved downward, and when frame motion elemental height is collected, control the first motor stalls, afterwards staff By rotating rotating disk, collection frame is set to go to initial position.
Because also including electric pushrod and ball, the outer right wall of cartridge is connected with electronic by the connected mode of bolt Push rod, electric pushrod right-hand member is connected with ball by the connected mode of screw thread, and a diameter of 3cm of ball, electric pushrod is left Ball can be driven to tap slideway outer bottom during right motion, the falling speed of raw material can be accelerated, improve operating efficiency.
Because also including placing box, base plate crown center is connected with placing box, placing box by the connected mode of bolt Three-dimensional shape be cuboid, the length of placing box is 15cm, and the width of placing box is 20cm, and the height of placing box is 25cm, Placing box energy placing articles, can facilitate staff to work, and can also prevent article from losing.
Because also including reinforcement, reinforcement is welded between top board and the outer left wall of discharging box, reinforcement upper end is fixed On top board bottom, reinforcement lower end is fixed in the outer left wall of hopper, and top board, reinforcement and discharging box are triangle, strengthen The thickness of muscle is 3cm, and reinforcement can increase the stability of discharging box.
Because also including rubber sleeve, rubber sleeve is covered on rotating disk, rubber sleeve is connected to by way of being glued with rotating disk Together, the three-dimensional shape of rubber sleeve is annular, and the big footpath of rubber sleeve is 30cm, and the path of rubber sleeve is 25cm, rubber sleeve energy Anti-skidding effect is played, rotating disk can be more easily rotated.
Because the material of base plate is stainless steel, the three-dimensional shape of base plate is cuboid, base plate left surface and right flank away from From being 120cm, the distance between plate upper surface and lower surface are 10cm, and base plate leading flank is 50cm with the distance of trailing flank, Stainless steel is corrosion-resistant strong, can strengthen the service life of equipment.
Because the material of left frame is Q235 steel, the three-dimensional shape of left frame is cuboid, left frame left surface and right flank away from From being 10cm, the distance between left frame upper surface and lower surface are 90cm, and left frame leading flank is 50cm with the distance of trailing flank, Q235 steel has good plasticity and welding performance, and forming ability is very well and with certain intensity, and Q235 steel prices are relative Cheaply, cost performance is high, and Practical Performance is good, so both can extend the use of this equipment again with cost-effective from Q235 steel Life-span.
Because the first motor and the second motor are servomotor, the rated power of servomotor is 0.6KW, servomotor Rated voltage is 220V, and the rated current of servomotor is 2.5A, and the rated moment of servomotor is 2N.m, the volume of servomotor Rotating speed is determined for 3000rpm, and servomotor anti-overload ability is strong, and high speed performance is good, can be precisely controlled its rotating speed.
Because elastic component is spring, the length of spring is 20cm, and the three-dimensional shape of spring is cylindrical screw shape, outside spring Footpath is 5cm, and the internal diameter of spring is 4.5cm, and the material of spring is irony, and the surface of spring is coated with zinc, and the stretch range of spring is big, It is not easy to be pulled off, spring materials corrosion resistance is strong, it is not easy to get rusty, so the service life of elastic component can be extended.
Because hinge member includes notch plate, connecting shaft and swivel plate, connecting shaft is fixedly mounted on notch plate, in rotation Through hole is provided with flap, connecting shaft can be rotated through the through hole on swivel plate, and swivel plate around connecting shaft;Cut with scissors on baffle plate The notch plate of relay part is welded on cartridge inwall, and the swivel plate of hinge member is connected by way of welding with baffle plate on baffle plate Connect, the hinge member flexible swinging makes the service life of device longer.
Controller selection Xiamen sea is S32S0T type PLCs for the sea of Science and Technology Ltd.'s production, outside main frame 24VDC powers, the input of 16 tunnels, the output of 16 tunnels.
SunYuanSYLED6 digital display meters are accessed in transmitter measuring circuit with plug line, the function of the table be by 0-5V, The pick-up signals such as 0-10V, 1-5V, 0- ± 200mV, 0-20mA, 4-20mA linearly, are accordingly entered by the scope of setting with ten Digital quantity processed shows.The physical quantitys such as temperature, pressure, flow, liquid level are converted into standard electric by various related sensors After current voltage signal, then the digital display meter is accessed, the physical quantitys such as temperature, pressure, flow, liquid level are shown in real time, it is convenient User is monitored control.Meanwhile, digital display meter possesses warning function, the band isolated output switch parameter of two-way, by presetting Good related numerical value, such as:Higher than a certain numerical value or less than a certain numerical value, it is possible to achieve display, control and alarm.
The digital display meter of pressure sensor connection model SYLED6, sets two output switch parameter, first be higher than A certain pressure value, second is less than a certain pressure value.
The definition of input/output port is:X0 is starting switch, and X1 is shutdown switch, and X2 is emergency stop switch, and X3 is connection The digital display meter first switch amount of pressure sensor, X4 is the digital display meter second switch amount for connecting pressure sensor;Y0 is for The contactor KM0, Y1 of two motor rotate counterclockwises are that the contactor KM1, Y2 stopped the rotation for the second motor are for second The contactor KM2, Y3 that electrically-controlled valve is opened are the contactor KM3 closed for the second electrically-controlled valve.Electrical control according to Fig. 6 Schematic diagram, those skilled in the art does not need performing creative labour, you can by trapezoidal pattern programming language, intuitively write Go out the PLC program that PLC controls each part to be acted by above-mentioned operation principle, realize the intellectuality of present apparatus operation, The dependent instruction of programming is all prior art, be will not be repeated here.
(3) beneficial effect
Invention achieves structure is novel, simple to operate, high degree of automation effect, staff can be by the present apparatus Realize that the intelligence of raw material is automatic to load, it is not only simple, convenient and time saving and energy saving, can effectively improve operating efficiency.
Brief description of the drawings
Fig. 1 is the first main structure diagram of the invention.
Fig. 2 is second main structure diagram of the invention.
Fig. 3 is the third main structure diagram of the invention.
Fig. 4 is the left view structural representation of rotating disk of the present invention.
Fig. 5 is the dimensional structure diagram of hinge member of the present invention.
Fig. 6 is electric control theory figure of the invention.
Mark in accompanying drawing for:The left framves of 1-, 2- base plates, the fixed plates of 3- first, 4- first bevel gears, 5- first bearing seats, 6- second bearing seats, the electrically-controlled valves of 7- first, 8- collects frame, 9- rotating disks, 10- first rotating shafts, the rotating shafts of 11- second, the cone teeth of 12- second Wheel, the rotating shafts of 13- the 3rd, 14- 3rd bearings seat, 15- nuts, the fixed plates of 16- second, 17- screw mandrels, 18- fourth bearings seat, 19- First motor, 20- guide pin bushings, the rotating shafts of 21- the 4th, 22- 5th bearings seat, 23- slideways, 24- guide pillars, 25- 6th bearings seat, 26- First roller, the rotating shafts of 27- the 5th, the electrically-controlled valves of 28- second, 29- discharging boxes, 30- discharging openings, 31- conveyer belts, 32- fix bars, 33- top boards, the motors of 34- second, 35- second tin rollers, 36- feeding frames, 37- cartridges, 38- briquettings, 39- elastic components, 40- gears Plate, 41- hinge members, 410- notch plates, 412- connecting shafts, 413- swivel plates, 42- controllers, 43- pressure sensors, 44- electricity Dynamic push rod, 45- balls, 46- placing boxes, 47- reinforcements, 48- rubber sleeves.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
Embodiment 1
A kind of automatic charge intelligent controlling device, as shown in figures 1 to 6, includes left frame 1, base plate 2, the first fixed plate 3, One bevel gear 4, first bearing seat 5, second bearing seat 6, the first electrically-controlled valve 7, collection frame 8, rotating disk 9,10, second turn of first rotating shaft Axle 11, second bevel gear 12, the 3rd rotating shaft 13,3rd bearing seat 14, nut 15, the second fixed plate 16, screw mandrel 17, fourth bearing The 18, first motor 19 of seat, guide pin bushing 20, the 4th rotating shaft 21,5th bearing seat 22, slideway 23, guide pillar 24,6th bearing seat 25, the One roller 26, the 5th rotating shaft 27, the second electrically-controlled valve 28, discharging box 29, discharging opening 30, conveyer belt 31, fix bar 32, top board 33, Second motor 34, second tin roller 35, feeding frame 36, cartridge 37, briquetting 38, elastic component 39, baffle plate 40, hinge member 41, control Device processed 42 and pressure sensor 43, the top left side of base plate 2 are welded with left frame 1, the connected mode that the top right side of base plate 2 passes through bolt First bearing seat 5 and second bearing seat 6 are connected with, first bearing seat 5 is located at the left side of second bearing seat 6, the weldering of the right side central of left frame 1 Cartridge 37 is connected to, the outer right wall of cartridge 37 is welded with slideway 23, and the inwall left and right sides of cartridge 37 is cut with scissors by hinge member 41 Connect and be symmetrically connected with baffle plate 40, the connected mode between the bottom of baffle plate 40 and the inwall of cartridge 37 by linking up with is connected with elastic component 39, the bottom left of baffle plate 40 is welded with briquetting 38, and the mode that the inwall of cartridge 37 passes on left screw is connected with pressure sensor 43, the outer wall of cartridge 37 left side lower section is connected with controller 42 by way of screw, and cartridge 37 is provided with the first electrically-controlled valve 7,6th bearing seat 25 is connected with slideway 23 by way of bolt, the bearing on 6th bearing seat 25 is by way of interference The 5th rotating shaft 27 is connected with, the first roller 26 is welded with the 5th rotating shaft 27, the upper end of left frame 1 is welded with top board 33, the bottom of top board 33 Fix bar 32 is welded with the middle of portion, the lower end of fix bar 32 is connected with the second motor 34 by way of bolt, after the second motor 34 The output shaft of side is connected with the 3rd rotating shaft 13 by shaft coupling, and second tin roller 35, second tin roller 35 are welded with the 3rd rotating shaft 13 Conveyer belt 31 is wound between the first roller 26, feeding frame 36 is welded with conveyer belt 31, the right-hand member of top board 33 is welded with discharging box 29, the left side lower end of discharging box 29 is welded with discharging opening 30, and discharging opening 30 is provided with the second electrically-controlled valve 28, in first bearing seat 5 Bearing is connected with first rotating shaft 10 by way of interference, and the left side of first rotating shaft 10 is welded with rotating disk 9, and the right side of first rotating shaft 10 is logical The mode for crossing flat key is connected with first bevel gear 4, and the bearing in second bearing seat 6 is connected with the second rotating shaft by way of interference 11, the middle part of the second rotating shaft 11 is connected with second bevel gear 12 by way of interference, and second bevel gear 12 is nibbled with first bevel gear 4 Close, the upper end of the second rotating shaft 11 is welded with the first fixed plate 3, the welded top of the first fixed plate 3 has the second fixed plate 16, and second fixes The mode that plate 16 passes on left bolt is connected with 3rd bearing seat 14, fourth bearing seat 18 and the first motor in turn from bottom to up 19,3rd bearing seat 14 is connected with screw mandrel 17 with the bearing on fourth bearing seat 18 by way of interference, under the first motor 19 The output shaft at end is connected by shaft coupling with the upper end of screw mandrel 17, and nut 15 is connected with by the connected mode of screw thread on screw mandrel 17, Nut 15 coordinates with screw mandrel 17, and guide pillar 24 is welded between 3rd bearing seat 14 and fourth bearing seat 18, and guide pillar 24 is located at screw mandrel 17 left sides, are cased with guide pin bushing 20 on guide pillar 24, the mode that guide pin bushing 20 passes on left bolt is connected with 5th bearing seat 22,5th bearing Bearing on seat 22 is connected with the 4th rotating shaft 21 by way of interference, and the left side of the 4th rotating shaft 21 is welded with collection frame 8, collects frame 8 are located at immediately below slideway 23, pressure sensor 43, controller 42, the second motor 34 and the second electrically-controlled valve 28 with controller 42 Connection.
Electric pushrod 44 and ball 45 are also included, the outer right wall of cartridge 37 is connected with electricity by the connected mode of bolt Dynamic push rod 44, the right-hand member of electric pushrod 44 is connected with ball 45, a diameter of 3cm of ball 45 by the connected mode of screw thread.
Placing box 46 is also included, the crown center of base plate 2 is connected with placing box 46, placing box by the connected mode of bolt 46 three-dimensional shape is cuboid, and the length of placing box 46 is 15cm, and the width of placing box 46 is 20cm, the height of placing box 46 It is 25cm.
Reinforcement 47 is also included, reinforcement 47 is welded between top board 33 and the outer left wall of discharging box 29, on reinforcement 47 End is fixed on the bottom of top board 33, and the lower end of reinforcement 47 is fixed in the outer left wall of hopper, top board 33, reinforcement 47 and discharging box 29 Triangle, the thickness of reinforcement 47 is 3cm.
Also include rubber sleeve 48, rubber sleeve 48 is covered on rotating disk 9, rubber sleeve 48 is connected by way of being glued with rotating disk 9 It is connected together, the three-dimensional shape of rubber sleeve 48 is annular, and the big footpath of rubber sleeve 48 is 30cm, and the path of rubber sleeve 48 is 25cm。
The material of base plate 2 is stainless steel, and the three-dimensional shape of base plate 2 is the distance of cuboid, the left surface of base plate 2 and right flank It is 120cm, the distance between the upper surface of base plate 2 and lower surface are 10cm, and the leading flank of base plate 2 is 50cm with the distance of trailing flank.
The material of left frame 1 is Q235 steel, and the three-dimensional shape of left frame 1 is the distance of cuboid, the left surface of left frame 1 and right flank It is 10cm, the distance between the upper surface of left frame 1 and lower surface are 90cm, the leading flank of left frame 1 is 50cm with the distance of trailing flank.
First motor 19 and the second motor 34 are servomotor, and the rated power of servomotor is 0.6KW, servomotor Rated voltage is 220V, and the rated current of servomotor is 2.5A, and the rated moment of servomotor is 2N.m, the volume of servomotor Rotating speed is determined for 3000rpm.
Elastic component 39 is spring, and the length of spring is 20cm, and the three-dimensional shape of spring is cylindrical screw shape, the external diameter of spring It is 5cm, the internal diameter of spring is 4.5cm, and the material of spring is irony, and the surface of spring is coated with zinc.
Hinge member 41 includes notch plate 410, connecting shaft 412 and swivel plate 413, and connecting shaft 412 is fixedly mounted on recessed On shape plate 410, through hole is provided with swivel plate 413, connecting shaft 412 passes through the through hole on swivel plate 413, and swivel plate 413 can rotate around connecting shaft 412;The notch plate 410 of hinge member 41 is welded on the inwall of cartridge 37 on baffle plate 40, baffle plate The swivel plate 413 of hinge member 41 is connected by way of welding with baffle plate 40 on 40.
Operation principle:When charging is needed, staff first adds the raw material into discharging box 29, is filled when in discharging box 29 After raw material, start the second motor 34, the second motor 34 of control is rotated counterclockwise, and the second motor 34 drives the 3rd rotating shaft 13 counterclockwise Rotate, the 3rd rotating shaft 13 drives second tin roller 35 to rotate counterclockwise, second tin roller 35 drives conveyer belt 31 to rotate counterclockwise, and transmits Band 31 drives feeding frame 36 to rotate counterclockwise, and the second electrically-controlled valve 28 of control is opened, and the raw material in discharging box 29 passes through discharging opening 30 Fall in feeding frame 36, when feeding frame 36 moves to 37 surface of cartridge, the raw material in feeding frame 36 can fall into lower section In cartridge 37, so repeatedly, raw material can the accumulation in the cartridge 37, when raw material accumulation to a certain extent when, baffle plate 40 can be to Lower swing, elastic component 39 shrinks, and baffle plate 40 can drive briquetting 38 to move downward, the meeting squeeze pressure of briquetting 38 sensor 43, works as pressure When force snesor 43 senses that pressure is more than a certain value, signal is fed back to controller 42 by pressure sensor 43, and controller 42 is controlled The second motor 34 is made to stop operating and control the second electrically-controlled valve 28 to close.When needing to be processed raw material, staff is only Need to open the first electrically-controlled valve 7, now, the raw material in cartridge 37 can be reduced, without the extruding of raw material, the meeting of baffle plate 40 It is swung up under the elastic force effect of elastic component 39, baffle plate 40 can drive briquetting 38 to be swung up, and briquetting 38 stops squeeze pressure Sensor 43, when pressure sensor 43 senses pressure less than a certain value, signal is fed back to controller by pressure sensor 43 42, controller 42 controls the second motor 34 to rotate counterclockwise and control the second electrically-controlled valve 28 to open, and raw material can again by cartridge 37 fill up, and can realize automatic charge.The unavoidable part material that has during raw material is transported of conveyer belt 31 is trickled down, unrestrained portion Divide raw material to enter by slideway 23 to collect in frame 8, when raw material of the collection frame 8 built with q.s, staff's rotation turn Disk 9, rotating disk 9 drives first bevel gear 4 to rotate by first rotating shaft 10, and first bevel gear 4 drives second bevel gear 12 to rotate, the Two bevel gear 12 drives the second rotating shaft 11 to rotate, and the second rotating shaft 11 drives the first fixed plate 3 to rotate, and the first fixed plate 3 drives it Upper end connection device is rotated, and when collection frame 8 goes to right side, stop operating rotating disk 9, starts the first motor 19, the electricity of control first Machine 19 is rotated clockwise, and the first motor 19 drives screw mandrel 17 to rotate clockwise, and screw mandrel 17 drives nut 15 to move upwards, nut 15 Its right-hand member attachment means is driven to move upwards, when collection frame 8 moves to 29 top of discharging box, control the first motor 19 stops turning It is dynamic.Staff makes collection frame 8 go to left side by rotating rotating disk 9, and collection frame 8 is rotated afterwards makes the raw material in collection frame 8 fall Enter in the discharging box 29 of lower section, then collection frame 8 is gone to right side again by rotating disk 9, start the first motor 19, control first Motor 19 is rotated counterclockwise, and the first motor 19 drives screw mandrel 17 to rotate counterclockwise, and screw mandrel 17 drives nut 15 to move downward, nut 15 drive its right-hand member attachment means to move downward, and when the motion elemental height of frame 8 is collected, the first motor 19 of control stops operating, Staff makes collection frame 8 go to initial position by rotating rotating disk 9 afterwards.
Because also including electric pushrod 44 and ball 45, the outer right wall of cartridge 37 is connected by the connected mode of bolt Have an electric pushrod 44, the right-hand member of electric pushrod 44 is connected with ball 45 by the connected mode of screw thread, ball 45 it is a diameter of 3cm, can drive ball 45 to tap the outer bottom of slideway 23 during 44 side-to-side movement of electric pushrod, can accelerate the falling speed of raw material, Improve operating efficiency.
Because also including placing box 46, the crown center of base plate 2 is connected with placing box 46, puts by the connected mode of bolt The three-dimensional shape of case 46 is put for cuboid, the length of placing box 46 is 15cm, and the width of placing box 46 is 20cm, placing box 46 Highly it is 25cm, the energy placing articles of placing box 46 can facilitate staff to work, can also prevent article from losing.
Because also including reinforcement 47, reinforcement 47, reinforcement are welded between top board 33 and the outer left wall of discharging box 29 47 upper ends are fixed on the bottom of top board 33, and the lower end of reinforcement 47 is fixed in the outer left wall of hopper, top board 33, reinforcement 47 and blowing Case 29 is triangle, and the thickness of reinforcement 47 is 3cm, and reinforcement 47 can increase the stability of discharging box 29.
Because also include rubber sleeve 48, on rotating disk 9 cover rubber sleeve 48, rubber sleeve 48 be glued by way of and rotating disk 9 link together, and the three-dimensional shape of rubber sleeve 48 is annular, and the big footpath of rubber sleeve 48 is 30cm, and the path of rubber sleeve 48 is 25cm, rubber sleeve 48 can play anti-skidding effect, can more easily rotate rotating disk 9.
Because the material of base plate 2 is stainless steel, the three-dimensional shape of base plate 2 is cuboid, the left surface of base plate 2 and right flank Distance is 120cm, and the distance between the upper surface of base plate 2 and lower surface are 10cm, and the leading flank of base plate 2 is with the distance of trailing flank 50cm, stainless steel is corrosion-resistant strong, can strengthen the service life of equipment.
Because the material of left frame 1 is Q235 steel, the three-dimensional shape of left frame 1 is cuboid, the left surface of left frame 1 and right flank Distance is 10cm, and the distance between the upper surface of left frame 1 and lower surface are 90cm, and the leading flank of left frame 1 is with the distance of trailing flank 50cm, Q235 steel have good plasticity and welding performance, and forming ability is very well and with certain intensity, Q235 steel prices Relatively cheap, cost performance is high, and Practical Performance is good, so both can extend this equipment again with cost-effective from Q235 steel Service life.
Because the first motor 19 and the second motor 34 are servomotor, the rated power of servomotor is 0.6KW, servo electricity The rated voltage of machine is 220V, and the rated current of servomotor is 2.5A, and the rated moment of servomotor is 2N.m, servomotor Rated speed be 3000rpm, servomotor anti-overload ability is strong, and high speed performance is good, can be precisely controlled its rotating speed.
Because elastic component 39 is spring, the length of spring is 20cm, and the three-dimensional shape of spring is cylindrical screw shape, spring External diameter is 5cm, and the internal diameter of spring is 4.5cm, and the material of spring is irony, and the surface of spring is coated with zinc, the stretch range of spring Greatly, it is not easy to be pulled off, spring materials corrosion resistance is strong, it is not easy to get rusty, so the service life of elastic component 39 can be extended.
Because hinge member 41 includes notch plate 410, connecting shaft 412 and swivel plate 413, connecting shaft 412 is fixedly mounted On notch plate 410, through hole is provided with swivel plate 413, connecting shaft 412 rotates through the through hole on swivel plate 413 Plate 413 can be rotated around connecting shaft 412;The notch plate 410 of hinge member 41 is welded on the inwall of cartridge 37 on baffle plate 40, gear The swivel plate 413 of hinge member 41 is connected by way of welding with baffle plate 40 on plate 40, and the flexible swinging of hinge member 41 makes The service life of device is longer.
The selection of controller 42 Xiamen sea is S32S0T types PLC 42 for the sea of Science and Technology Ltd.'s production, outside main frame Portion 24VDC powers, the input of 16 tunnels, the output of 16 tunnels.
SunYuanSYLED6 digital display meters are accessed in transmitter measuring circuit with plug line, the function of the table be by 0-5V, The pick-up signals such as 0-10V, 1-5V, 0- ± 200mV, 0-20mA, 4-20mA linearly, are accordingly entered by the scope of setting with ten Digital quantity processed shows.The physical quantitys such as temperature, pressure, flow, liquid level are converted into standard electric by various related sensors After current voltage signal, then the digital display meter is accessed, the physical quantitys such as temperature, pressure, flow, liquid level are shown in real time, it is convenient User is monitored control.Meanwhile, digital display meter possesses warning function, the band isolated output switch parameter of two-way, by presetting Good related numerical value, such as:Higher than a certain numerical value or less than a certain numerical value, it is possible to achieve display, control and alarm.
The digital display meter of the connection model of pressure sensor 43 SYLED6, sets two output switch parameter, and first is height In a certain pressure value, second is less than a certain pressure value.The definition of input/output port is:X0 is starting switch, and X1 is to stop Only switch, X2 is emergency stop switch, X3 is the digital display meter first switch amount for connecting pressure sensor 43, and X4 is connection pressure sensor 43 digital display meter second switch amount;It for the contactor KM0, Y1 of the rotate counterclockwise of the second motor 34 is for the second motor that Y0 is The 34 contactor KM1, Y2 for stopping the rotation are that the contactor KM2, Y3 opened for the second electrically-controlled valve 28 are for the second electrically-controlled valve The 28 contactor KM3 for closing.Electric control theory figure according to Fig. 6, those skilled in the art need not creativeness Work, you can by trapezoidal pattern programming language, intuitively write out PLC 42 and control each part by above-mentioned operation principle The PLC program for being acted, realizes the intellectuality of present apparatus operation, and the dependent instruction of programming is all prior art, herein no longer Repeat.
Embodiment described above only expresses the preferred embodiment of the present invention, and its description is more specific and detailed, but simultaneously Therefore the limitation to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that for one of ordinary skill in the art For, without departing from the inventive concept of the premise, some deformations, improvement can also be made and substituted, these belong to this hair Bright protection domain.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.

Claims (10)

1. a kind of automatic charge intelligent controlling device, it is characterised in that include left frame (1), base plate (2), the first fixed plate (3), first bevel gear (4), first bearing seat (5), second bearing seat (6), the first electrically-controlled valve (7), collection frame (8), rotating disk (9), first rotating shaft (10), the second rotating shaft (11), second bevel gear (12), the 3rd rotating shaft (13), 3rd bearing seat (14), nut (15), the second fixed plate (16), screw mandrel (17), fourth bearing seat (18), the first motor (19), guide pin bushing (20), the 4th rotating shaft (21), 5th bearing seat (22), slideway (23), guide pillar (24), 6th bearing seat (25), the first roller (26), the 5th rotating shaft (27), the second electrically-controlled valve (28), discharging box (29), discharging opening (30), conveyer belt (31), fix bar (32), top board (33), second Motor (34), second tin roller (35), feeding frame (36), cartridge (37), briquetting (38), elastic component (39), baffle plate (40), it is hinged Part (41), controller (42) and pressure sensor (43), base plate (2) top left side are welded with left frame (1), base plate (2) top Right side is connected with first bearing seat (5) and second bearing seat (6) by the connected mode of bolt, and first bearing seat (5) is positioned at Two bearing bracket (6) left side, left frame (1) right side central is welded with cartridge (37), and cartridge (37) outer right wall is welded with slideway (23), cartridge (37) inwall left and right sides is hinged by hinge member (41) and is symmetrically connected with baffle plate (40), baffle plate (40) bottom Connected mode between portion and cartridge (37) inwall by linking up with is connected with elastic component (39), the welding of baffle plate (40) bottom left There is briquetting (38), the mode that cartridge (37) inwall passes on left screw is connected with pressure sensor (43), and cartridge (37) is outward Wall left side lower section is connected with controller (42) by way of screw, and cartridge (37) is provided with the first electrically-controlled valve (7), slideway (23) 6th bearing seat (25) is connected with by way of bolt, the bearing in 6th bearing seat (25) is by way of interference The 5th rotating shaft (27) is connected with, the first roller (26) is welded with the 5th rotating shaft (27), left frame (1) upper end is welded with top board (33) fix bar (32), is welded with the middle of top board (33) bottom, fix bar (32) lower end is connected with second by way of bolt Motor (34), the output shaft on rear side of the second motor (34) is connected with the 3rd rotating shaft (13) by shaft coupling, in the 3rd rotating shaft (13) Second tin roller (35) is welded with, conveyer belt (31) is wound between second tin roller (35) and the first roller (26), on conveyer belt (31) Feeding frame (36) is welded with, top board (33) right-hand member is welded with discharging box (29), and discharging box (29) left side lower end is welded with discharging opening (30), discharging opening (30) is provided with the second electrically-controlled valve (28), and the bearing in first bearing seat (5) is connected with by way of interference First rotating shaft (10), first rotating shaft (10) left side is welded with rotating disk (9), and first rotating shaft (10) right side is connected by way of flat key There is first bevel gear (4), the bearing in second bearing seat (6) is connected with the second rotating shaft (11), second turn by way of interference Axle (11) middle part is connected with second bevel gear (12) by way of interference, and second bevel gear (12) is nibbled with first bevel gear (4) Close, the second rotating shaft (11) upper end is welded with the first fixed plate (3), and the first fixed plate (3) welded top has the second fixed plate (16), The mode that second fixed plate (16) passes on left bolt is connected with 3rd bearing seat (14), fourth bearing seat in turn from bottom to up (18) and the first motor (19), 3rd bearing seat (14) is connected with the bearing in fourth bearing (18) by way of interference Screw mandrel (17), the output shaft of the first motor (19) lower end is connected by shaft coupling with screw mandrel (17) upper end, and screw mandrel passes through on (17) The connected mode of screw thread is connected with nut (15), nut (15) and screw mandrel (17) cooperation, 3rd bearing seat (14) and fourth bearing Guide pillar (24) is welded between seat (18), guide pillar (24) is cased with guide pin bushing (20), guide pin bushing positioned at screw mandrel (17) left side on guide pillar (24) (20) mode for passing on left bolt is connected with 5th bearing seat (22), the side that the bearing in 5th bearing seat (22) passes through interference Formula is connected with the 4th rotating shaft (21), and the 4th rotating shaft (21) left side is welded with collection frame (8), collects frame (8) positioned at slideway (23) just Lower section, pressure sensor (43), controller (42), the second motor (34) connect with the second electrically-controlled valve (28) with controller (42) Connect.
2. a kind of automatic charge intelligent controlling device according to claim 1, it is characterised in that also include electric pushrod (44) and ball (45), cartridge (37) outer right wall is connected with electric pushrod (44) by the connected mode of bolt, electronic to push away Bar (44) right-hand member is connected with ball (45), a diameter of 3cm of ball (45) by the connected mode of screw thread.
3. a kind of automatic charge intelligent controlling device according to claim 1, it is characterised in that also include placing box (46), base plate (2) crown center is connected with placing box (46) by the connected mode of bolt, and the three-dimensional shape of placing box (46) is Cuboid, the length of placing box (46) is 15cm, and the width of placing box (46) is 20cm, and the height of placing box (46) is 25cm.
4. a kind of automatic charge intelligent controlling device according to claim 1, it is characterised in that also include reinforcement (47) reinforcement (47), is welded between top board (33) and discharging box (29) outer left wall, reinforcement (47) upper end is fixed on top board (33) on bottom, reinforcement (47) lower end is fixed in the outer left wall of hopper, top board (33), reinforcement (47) and discharging box (29) structure Triangularity, the thickness of reinforcement (47) is 3cm.
5. a kind of automatic charge intelligent controlling device according to claim 1, it is characterised in that also including rubber sleeve (48) rubber sleeve (48), is covered on rotating disk (9), rubber sleeve (48) links together by way of being glued with rotating disk (9), rubber The three-dimensional shape for covering (48) is annular, and the big footpath of rubber sleeve (48) is 30cm, and the path of rubber sleeve (48) is 25cm.
6. a kind of automatic charge intelligent controlling device according to claim 1, it is characterised in that the material of base plate (2) is Stainless steel, the three-dimensional shape of base plate (2) is cuboid, and the distance of base plate (2) left surface and right flank is 120cm, on base plate (2) The distance between surface and lower surface are 10cm, and base plate (2) leading flank is 50cm with the distance of trailing flank.
7. a kind of automatic charge intelligent controlling device according to claim 1, it is characterised in that the material of left frame (1) is Q235 steel, the three-dimensional shape of left frame (1) is cuboid, and the distance of left frame (1) left surface and right flank is 10cm, on left frame (1) The distance between surface and lower surface are 90cm, and left frame (1) leading flank is 50cm with the distance of trailing flank.
8. a kind of automatic charge intelligent controlling device according to claim 1, it is characterised in that the first motor (19) and the Two motors (34) are servomotor, and the rated power of servomotor is 0.6KW, and the rated voltage of servomotor is 220V, servo The rated current of motor is 2.5A, and the rated moment of servomotor is 2N.m, and the rated speed of servomotor is 3000rpm.
9. a kind of automatic charge intelligent controlling device according to claim 1, it is characterised in that elastic component (39) is bullet Spring, the length of spring is 20cm, and the three-dimensional shape of spring is cylindrical screw shape, and the external diameter of spring is 5cm, and the internal diameter of spring is 4.5cm, the material of spring is irony, and the surface of spring is coated with zinc.
10. a kind of automatic charge intelligent controlling device according to claim 1, it is characterised in that hinge member (41) is wrapped Notch plate (410), connecting shaft (412) and swivel plate (413) are included, connecting shaft (412) is fixedly mounted on notch plate (410), It is provided with through hole on swivel plate (413), connecting shaft (412) is through the through hole on swivel plate (413), and swivel plate (413) Can be rotated around connecting shaft (412);The notch plate (410) of hinge member (41) is welded on cartridge (37) inwall on baffle plate (40) On, the swivel plate (413) of hinge member (41) is connected by way of welding with baffle plate (40) on baffle plate (40).
CN201611138435.8A 2016-12-12 2016-12-12 A kind of automatic charge intelligent controlling device Active CN106743719B (en)

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CN108452881A (en) * 2018-04-19 2018-08-28 汪箭 A kind of feeding device and crushing system
CN111731874A (en) * 2020-07-06 2020-10-02 赵国良 Part taking and placing system for intelligent household appliance production
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JP2003192141A (en) * 2001-12-27 2003-07-09 Nikko Co Ltd Powder and granular material silo device
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CN113859880A (en) * 2021-10-08 2021-12-31 娄底职业技术学院 Full-automatic feeding mechanism for mechanical automatic processing

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