CN103662860A - Full-automation powder quantitatively feeding device - Google Patents
Full-automation powder quantitatively feeding device Download PDFInfo
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- CN103662860A CN103662860A CN201310738801.3A CN201310738801A CN103662860A CN 103662860 A CN103662860 A CN 103662860A CN 201310738801 A CN201310738801 A CN 201310738801A CN 103662860 A CN103662860 A CN 103662860A
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- hopper
- casing
- metering device
- feed pipe
- funnel
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- 239000000843 powder Substances 0.000 title claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000007599 discharging Methods 0.000 claims description 31
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 9
- 230000001154 acute effect Effects 0.000 claims description 5
- 238000005303 weighing Methods 0.000 abstract description 9
- 238000001514 detection method Methods 0.000 description 8
- 239000006247 magnetic powder Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- 229910052761 rare earth metal Inorganic materials 0.000 description 3
- 150000002910 rare earth metals Chemical class 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 206010021143 Hypoxia Diseases 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007954 hypoxia Effects 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009183 running Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
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Abstract
The invention relates to a full-automation powder quantitatively feeding device which comprises a box body, a vibration feeding device, a weighing device and a feeding device body. The full-automation powder quantitatively feeding device is characterized in that the vibration feeding device comprises a material barrel, a feeding pipe, a material groove and a vibration feeder. The material barrel is arranged above the box body, one end of the feeding pipe is connected with a lower outlet end of the material barrel and the other end of the feeding pipe penetrates into the box body through an opened hole above the box body. A sensor is arranged on the wall of the feeding pipe and controlled by a PLC. The material groove is formed below the feeding pipe and installed in the vibration feeder. The weighing device is located below an outlet of the material groove. The feeding device body is located below the weighing device. The full-automation powder quantitatively feeding device is high in feeding speed and accurate in weighing.
Description
Technical field
The present invention relates to a kind of Full automatic quantitative powder charging gear.
Background technology
The current discharging opening of the hopper of the Full automatic quantitative powder charging gear thing of not placing obstacles, while making blanking, can not do trace regulates, the bad control of error of weight, and hopper semicircular in shape or flat scale shape, cylinder is set below and is overturn, because cylinder is done straight-line motion, the angle of hopper upset is limited, easily cause lower powder unclean, thereby affect weighing precision.In a word, delivery rate is slow, it is not accurate to weigh, in the time of cannot reaching trace and regulate powder and hopper upset blanking blanking unclean, can produce accumulated powder and leak powder phenomenon.
Especially the powder compacting that full-automatic magnetic powder molding press is mainly used as magnetic material is made, and realize automatically, efficiently and moulding manufacture accurately, and the precision of dosing and speed are particularly crucial.The viscosity of rare-earth magnetic powder is large, and the order number of particle is high, easily forms piece, and it is inflammable that even some meets oxygen, gives the automatical and efficient compressing difficulty that increased of powder.Through retrieving relevant patent documentation, published patent structure is complicated, and operation is many, can not solve the inflammable problem of efficient feed and powder, and charging gear unsealing, because powder flies upward, easily causes press internal contamination, shortens parts service life.
Summary of the invention
The present invention for the technical matters existing in known technology provide a kind of have delivery rate fast, weigh Full automatic quantitative powder charging gear accurately and the metering device that is used in full-automatic magnetic powder molding press of safety.
For achieving the above object, the present invention realizes like this.
A Full automatic quantitative powder charging gear, comprises casing, vibrating material feeding device, meausring apparatus and pay-off: its special character is that described vibrating material feeding device comprises charging basket, feed pipe, hopper and vibra feeder; Charging basket is arranged on casing top, and feed pipe one end and charging basket lower outlet end join, and the other end enters box house by the perforate of casing top, on feed pipe tube wall, sensor is housed, and sensor is controlled by PLC; Feed pipe below has hopper, hopper to be arranged on vibra feeder; Described meausring apparatus is positioned at the below of hopper outlet, and pay-off is positioned at the below of meausring apparatus.
Described meausring apparatus comprises the turning device of hopper, LOAD CELLS, support, sensor, the upset of control hopper; Hopper is below hopper outlet, and hopper is by stent support, and support is fixed in LOAD CELLS; Sensor is located on support; Hopper is connected with driving the turning device of its upset blanking; LOAD CELLS and sensor are controlled by PLC.
Described pay-off comprises a funnel, and funnel is fixed on supporting plate, and hopper feed mouth is facing to hopper discharging end, and the lower outlet of funnel is stretched out outside casing by casing below perforate.
Bed of material regulating control is also equipped with in described feed pipe port.Described vibrating material feeding device also comprises baffle plate, and inner side, hopper exit is provided with baffle plate, and baffle plate is fixed on guide cylinder, and guide cylinder is controlled by PLC; Described hopper outlet one end is slightly downward-sloping.
Described turning device comprises hopper returning face plate and hinge; The below of hopper discharging end is provided with hinge, and the corresponding position of hinge one end is provided with hopper returning face plate, and the hopper returning face plate other end connects upset cylinder, and upset cylinder is controlled by PLC; Described hinge one end is U-shaped, and U-shaped end is embedded with mutually the not hopper returning face plate of contact.The discharging end of described hopper and horizontal surface form acute angle.
Described casing is seal case; The elastic corrugated seal of tube is established in described charging basket and casing junction; Under described funnel, exit cover has discharging opening, discharging opening to be fixed on lifter plate, between lifter plate and casing, by the elastic corrugated seal of tube, is connected, and Pneumatic gate valve is equipped with in discharging opening exit.
Beneficial effect
1, bed of material regulating control 5 is equipped with in feed pipe 8 ports of vibrating material feeding device, hopper 4 is accepted in feed pipe 8 belows, hopper 4 is arranged on vibra feeder, hopper 4 outlet one end are slightly downward-sloping, hopper 4 inner sides, exit are provided with baffle plate 2, make powder be laminar flow to outlet on hopper 4, overcome powder poor fluidity, susceptible to plugging adverse effect, realizes powder evenly, at a high speed and controllably flow into meausring apparatus.
2, the hopper 22 of meausring apparatus is below hopper 8 outlets, hopper 22 is arranged in LOAD CELLS 12, it is U-shaped hinge 27 that hopper 22 belows are provided with an one end, U-shaped place is embedded with hopper returning face plate 26, but both do not contact with each other, guaranteed the precision weighing, during returning face plate 26 upset, touch hinge 27U type place, thereby drive hopper 22 overturnings, realize and rotatablely moving and on-rectilinear movement; Discharging end and the horizontal surface of upset front hopper 22 form acute angle, and the discharging end of upset rear hopper 22 can be vertical with horizontal surface, in a word, makes powder all pour pay-off into, and accumulated powder, does not leak powder.
3, charging basket 6 is established elastic bellows 7 sealings with casing 1 junction; Between the funnel 21 of pay-off and discharging opening 17, bellows 19 is housed, be that lifter plate 18 is connected by elastic bellows 19 sealings with 1 of casing, discharging opening 17 exits, lower end are provided with Pneumatic gate valve 16, bellows 19 is set and had not only sealed but also can allow discharging opening traveling priority Shang Xia 17, Pneumatic gate valve 16 allows casing 1 in sealing state, and the powder in assurance casing is all the time under hypoxia.
Accompanying drawing explanation
Fig. 1 is integral structure front view schematic diagram of the present invention.
Fig. 2 is the structural representation that the present invention weighs rear hopper upset feeding.
Fig. 3 is integral structure lateral plan schematic diagram of the present invention.
Wherein: 1-casing, 2-baffle plate, 3-guide cylinder, 4-hopper, 5-bed of material regulating control, 6-charging basket, 7-elastic bellows, 8-feed pipe, 9-sensor, 10-vibra feeder, 12-LOAD CELLS, 13-support, 14-turning device, 16-Pneumatic gate valve, 17-discharging opening, 18-lifter plate, 19-elastic bellows, 20-supporting plate, 21-funnel, 22-hopper, the 23-cylinder that overturns, 26-hopper returning face plate, 27-hinge.
The specific embodiment
For further understanding summary of the invention of the present invention, Characteristic, hereby exemplify following examples, and coordinate accompanying drawing to be described in detail as follows:
Refer to Fig. 1 and Fig. 3,
Embodiment 1
A kind of Full automatic quantitative powder charging gear, be applicable to the powder without seal operation, comprise casing 1, vibrating material feeding device, meausring apparatus and pay-off, described vibrating material feeding device comprises charging basket 6, feed pipe 8, hopper 4, baffle plate 2 and vibra feeder 10; Charging basket 6 is arranged on casing 1 top, feed pipe 8 one end and charging basket 6 lower outlet ends join, the other end enters casing 1 inside by the perforate of casing 1 top, and bed of material regulating control 5 is equipped with in feed pipe 8 ports, is equipped with for detection of the sensor 9 that whether has powder in pipe on feed pipe 8 tube walls; There is hopper 4 feed pipe 8 belows, and hopper 4 is arranged on vibra feeder 10, and hopper 4 outlet one end are slightly downward-sloping.Hopper 4 inner sides, exit are provided with baffle plate 2, and baffle plate 2 is fixed on guide cylinder 3, and guide cylinder 3 is fixed on casing 1; Sensor 9 and guide cylinder 3 are controlled by PLC; Described meausring apparatus is positioned at the below of hopper 4 outlets, and pay-off is positioned at the below of meausring apparatus.
Meausring apparatus and pay-off, except can adopting prior art, can also adopt following structure: meausring apparatus comprises hopper 22, LOAD CELLS 12, support 13, for detection of the sensor 9 of hopper 22 states, control the turning device 14 of hopper 22 upsets; Hopper 22 is under hopper 4 outlets, and hopper 22 is supported by support 13, and the discharging end of hopper 22 and horizontal surface form acute angle, and support 13 is fixed in LOAD CELLS 12, and LOAD CELLS 12 is controlled by PLC; For detection of the sensor 9 of hopper 22 states, be located on support 13 and by PLC and control; Hopper 22 is connected with driving the turning device 14 of its upset blanking, and turning device 14 comprises hopper returning face plate 26 and hinge 27; It is U-shaped hinge 27 that the below of hopper 22 blanking one sides is provided with an one end, and U-shaped end is embedded with mutually the not hopper returning face plate 26 of contact, and hopper returning face plate 26 other ends connect upset cylinder 23, and upset cylinder 23 is fixed in casing 1; Upset cylinder 23 is controlled by PLC.
Pay-off comprises a funnel 21, and funnel 21 is fixed on supporting plate 20, and funnel 21 inlet points face hopper 22 discharging ends, and 21 times outlets of funnel are stretched out outside casing by casing 1 below perforate.
Embodiment 2
Be used in the metering device of full-automatic magnetic powder molding press, comprise casing 1, vibrating material feeding device, meausring apparatus and pay-off, casing 1 is seal case, and described vibrating material feeding device comprises charging basket 6, feed pipe 8, hopper 4, baffle plate 2 and vibra feeder 10; Charging basket 6 is arranged on casing 1 top, and described charging basket 6, seals by elastic bellows 7 sealings between the two with casing 1 junction, seal casing 1 forms cuboid by section bar, upper and lower surface seals with steel plate, and surrounding seals with transparent material, to observe powder, weighs situation; Feed pipe 8 one end and charging basket 6 lower outlet ends join, and the other end enters casing 1 inside by the perforate of casing 1 top, and bed of material regulating control 5 is equipped with in feed pipe 8 ports, are equipped with for detection of the sensor 9 that whether has powder in pipe on feed pipe 8 tube walls; There is hopper 4 feed pipe 8 belows, and hopper 4 is arranged on vibra feeder 10, and hopper 4 outlet one end are slightly downward-sloping.Hopper 4 inner sides, exit are provided with baffle plate 2, and baffle plate 2 is fixed on guide cylinder 3, and guide cylinder 3 is fixed on casing 1; Sensor 9 and guide cylinder 3 are controlled by PLC; By bed of material regulating plate 5, adjust the thickness of the powder bed of materials, vibra feeder 10 runnings are stratiform by powder carries towards the outlet of hopper 4, reach a certain amount of after, guide cylinder 3 drives powder baffle plates 2 downward, do trace regulate make to weigh more accurate.Described meausring apparatus is positioned at the below of hopper 4 outlets, and pay-off is positioned at the below of meausring apparatus.Bed of material regulating control 5 is equipped with in feed pipe 8 ports of vibrating material feeding device dress, hopper 4 is accepted in feed pipe 8 belows, hopper 4 is arranged on vibra feeder 10, outlet one end is slightly downward-sloping, inner side, exit is provided with baffle plate 2, makes powder be laminar flow to outlet on hopper 4, overcomes powder poor fluidity, susceptible to plugging adverse effect, realizes powder evenly, at a high speed and controllably flow into meausring apparatus.
Meausring apparatus comprises hopper 22, LOAD CELLS 12, support 13, for detection of the sensor 9 of hopper 22 states, control the turning device 14 of hopper 22 upsets; Hopper 22 is under hopper 4 outlets, and hopper 22 is supported by support 13, and the discharging end of hopper 22 and horizontal surface form acute angle, support 13 is fixed in LOAD CELLS 12, LOAD CELLS 12 is controlled by PLC, the weight of LOAD CELLS 12 induction hopper 22 interior powder, by data feedback to PLC; For detection of the sensor 9 of hopper 22 states, be located on support and by PLC and control, for detection of the sensor 9 of hopper 22 states by the feedback of status of hopper 22 to PLC; Hopper 22 is connected with driving the turning device 14 of its upset blanking, and turning device 14 comprises hopper returning face plate 26 and hinge 27; It is U-shaped hinge 27 that the below of hopper 22 blanking one sides is provided with an one end, and U-shaped end is embedded with mutually the not hopper returning face plate 26 of contact, and hopper returning face plate 26 other ends connect upset cylinder 23, and upset cylinder 23 is controlled by PLC; During work, hopper returning face plate 26 contacts with the U-shaped place of hinge 27, thereby drives hopper 22 upsets, and hopper 22 goes to 90 degree; During weighing, both do not contact with each other hopper returning face plate 26 and hinge 27, have guaranteed the precision weighing, and touch the U-shaped place of hinge, thereby drive hopper overturning during returning face plate upset, make powder all pour pay-off into, and accumulated powder, does not leak powder.
Pay-off comprises a funnel 21, and funnel 21 is fixed on supporting plate 20, and funnel 21 inlet points face hopper 22 discharging ends, and 21 times outlets of funnel are stretched out outside casing 1 by casing 1 below perforate; 21 times exit covers of funnel have a discharging opening 17, discharging opening 17 is fixed on lifter plate 18, lifter plate 18 is connected by another elastic bellows 19 sealings with 1 of casing, between funnel 21 and discharging opening 17, elastic bellows 19 is housed, and Pneumatic gate valve 16 is equipped with in discharging opening 17 exits, lower end.Casing 1 is interior in sealing state, and oxygen content detector is housed, and is filled with inert protective gas (as nitrogen), and closed system control inert gas environment can not be oxidized rare-earth magnetic completely; Elastic bellows 19 is set and had not only sealed but also can allow discharging opening traveling priority Shang Xia 17, Pneumatic gate valve 16 allows casing 1 in sealing state, guarantees that powder in casing 1 is all the time under hypoxia.
Principle of work of the present invention is as follows: refer to Fig. 1, Fig. 2 and Fig. 3, the rare-earth magnetic powder of charging basket 6 drops into hopper 4 by feed pipe 8, in detector tube, whether there is powder sensor 9 to sense after powder signal feedback to PLC, vibra feeder 10 starts, powder is carried to the outlet of hopper 4 from level to level through bed of material regulating control 5, drop in hopper 22, LOAD CELLS 12 is weighed, the weight of powder is fed back to PLC, when the powder of hopper 22 has approached aequum, guide cylinder 3 drives powder baffle plate 2 downward, make a small amount of powder continue to drop in hopper 22, trace regulates and makes weighing more accurate, powder weight reaches after aequum, vibra feeder 10 shuts down, upset cylinder 23 drives hopper returning face plate 26, hopper returning face plate 26 contacts with the U-shaped place of hinge 27, driven drive hopper 22 upsets, hopper 22 goes to 90 degree, the feedback of status of hopper 22 having been overturn for detection of the sensor 9 of hopper 22 states is to PLC, then make discharging opening 17 move down, make Pneumatic gate valve 16 open the outlet of discharging opening 17 simultaneously, thereby powder falls.After powder feeding finishes, discharging opening 17 reset that moves up, meanwhile, hopper 22, Pneumatic gate valve 16 and powder baffle plate 2 also set back, the technique of the dosing that so circulated.
Claims (11)
1. a Full automatic quantitative powder charging gear, comprises casing (1), vibrating material feeding device, meausring apparatus and pay-off, it is characterized in that:
Described vibrating material feeding device comprises charging basket (6), feed pipe (8), hopper (4) and vibra feeder (10); Charging basket (6) is arranged on casing (1) top, feed pipe (8) one end and charging basket (6) lower outlet end join, the other end enters casing (1) inside by the perforate of casing (1) top, on feed pipe (8) tube wall, sensor (9) is housed, and sensor (9) is controlled by PLC; Feed pipe (8) below has hopper (4), hopper (4) to be arranged on vibra feeder (10);
Described meausring apparatus is positioned at the below of hopper (4) outlet, and pay-off is positioned at the below of meausring apparatus.
2. metering device according to claim 1, is characterized in that: described meausring apparatus comprises hopper (22), LOAD CELLS (12), support (13), sensor (9), controls the turning device (14) of hopper (22) upset; Hopper (22) is in hopper (4) outlet below, and hopper (22) is supported by support (13), and support (13) is fixed in LOAD CELLS (12); Sensor (9) is located on support (13); Hopper (22) is connected with driving the turning device (14) of its upset blanking; LOAD CELLS (12) and sensor (9) are controlled by PLC.
3. metering device according to claim 2, it is characterized in that: described pay-off comprises a funnel (21), funnel (21) is fixed on supporting plate (20), funnel (21) inlet point is facing to hopper (22) discharging end, and the lower outlet of funnel (21) is stretched out outside casing by casing (1) below perforate.
4. metering device as claimed in claim 1, is characterized in that: bed of material regulating control (5) is also equipped with in described feed pipe (8) port.
5. metering device as claimed in claim 4, it is characterized in that: described vibrating material feeding device also comprises baffle plate (2), inner side, hopper (4) exit is provided with baffle plate (2), and it is upper that baffle plate (2) is fixed on guide cylinder (3), and guide cylinder (3) is controlled by PLC.
6. metering device as claimed in claim 5, is characterized in that: described hopper (4) outlet one end is slightly downward-sloping.
7. metering device as claimed in claim 2, is characterized in that: described turning device (14) comprises hopper returning face plate (26) and hinge (27); The below of hopper (22) discharging end is provided with hinge (27), and the corresponding position of hinge (27) one end is provided with hopper returning face plate (26), and hopper returning face plate (26) other end connects upset cylinder (23), and upset cylinder (23) is controlled by PLC.
8. metering device as claimed in claim 7, is characterized in that: described hinge (27) one end is U-shaped, and U-shaped end is embedded with mutually the not hopper returning face plate (26) of contact.
9. metering device as claimed in claim 2, is characterized in that: the discharging end of described hopper (22) and horizontal surface form acute angle.
10. the metering device as described in as arbitrary in claim 1-9, is characterized in that: described casing (1) is seal case.
11. metering devices as claimed in claim 10, is characterized in that: described charging basket (6) is established elastic bellows (7) sealing with casing (1) junction; The lower exit of described funnel (21) cover has discharging opening (17), discharging opening (17) is fixed on lifter plate (18), between lifter plate (18) and casing (1), by elastic bellows (19) sealing, be connected, Pneumatic gate valve (16) is equipped with in discharging opening (17) exit.
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