CN106742153A - A kind of intelligent edible mushroom bacterium bag production line - Google Patents
A kind of intelligent edible mushroom bacterium bag production line Download PDFInfo
- Publication number
- CN106742153A CN106742153A CN201611195092.9A CN201611195092A CN106742153A CN 106742153 A CN106742153 A CN 106742153A CN 201611195092 A CN201611195092 A CN 201611195092A CN 106742153 A CN106742153 A CN 106742153A
- Authority
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- China
- Prior art keywords
- bag
- clamping jaw
- bacterium bag
- sack
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 241000894006 Bacteria Species 0.000 title claims abstract description 66
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 235000001674 Agaricus brunnescens Nutrition 0.000 title claims abstract description 24
- 210000004907 gland Anatomy 0.000 claims abstract description 30
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 38
- 230000004807 localization Effects 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 238000012858 packaging process Methods 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000002361 compost Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000233866 Fungi Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
- B65B7/2807—Feeding closures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/02—Packaging agricultural or horticultural products
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Mushroom Cultivation (AREA)
Abstract
The present invention relates to a kind of intelligent edible mushroom bacterium bag production line, it includes bag delivering device, bag apparatus processed, shaped device, bearing-ring device, pressing device and dress basket device.This intelligent edible mushroom bacterium bag production line of the present invention can realize intelligentized bacterium bag manufacturing process, and from bag, bag taking, folder bag, complete sack takes fixation procedure；Blanking, shaping, compacting, realize the preliminary making of bacterium bag；The collar, gland carry out sack packaging process, finally enter luggage basket.This intelligent edible mushroom bacterium bag production line of the present invention realizes intelligent, automation, greatlys save labour, and do not allow error-prone；Further, it enables bacterium bag tightness is identical, weight is identical, the quality of production of bacterium bag is greatly improved.
Description
Technical field
The present invention relates to a kind of agriculturally edible mushroom package packing machine, particularly a kind of intelligent edible mushroom bacterium bag production line.
Background technology
Originally agriculture edible mushroom bacterium bag is completed by artificial, artificial to add compost toward sack is interior, then is entered by hand
Row takes ring, the collar, gland, upper basket.So not only efficiency is low, cost of labor is high, and hand-filling there are pack it is elastic not
First, weight not etc. the problems such as, thus directly influence the production quality and yield of edible mushroom just；And setting in the market
Standby, mechanism is more complicated, belongs to semi-automatic, low production efficiency.
The content of the invention
It is an object of the invention to provide a kind of simple structure, easy to operate, low cost, integrated intelligent edible fungi
Bag production line.The production line includes bag delivering device, bag apparatus processed, shaped device, bearing-ring device, pressing device and dress basket device,
Bag delivering device includes bag expanding mechanism, for sack to be opened；
Bag apparatus processed are provided with cutting agency, station turnplate, and station turnplate is provided with bag taking mechanism and bag-clamping mechanism, the blanking machine
Structure, including hopper, screw rod and puddler, the hopper include taper portion and columnar part, the puddler connection from top to bottom
In taper portion, the screw rod is sheathed on columnar part, can be rotated in columnar part, and rotary course is driven under the material in hopper
Material；
Be molded for bacterium bag after charging by shaped device；
Bearing-ring device includes collar manipulator, the first charging tool, and the collar manipulator takes the collar from the first charging tool
Afterwards, the collar is enclosed within bacterium bag sack outside；
Pressing device includes gland manipulator, the second charging tool, after the gland manipulator takes lid from the second charging tool,
Lid is pressed into the bacterium bag sack with the collar；
Dress basket device includes dress basket manipulator, and dress basket manipulator is used to be fitted into the bacterium bag after gland in basket.
Further, the pitch that the screw rod is provided between thread, adjacent thread is identical.
Further, the puddler includes upper paddle, middle paddle and lower paddle, and the upper paddle is located at cone
Shape portion top, middle paddle vertically located at taper portion middle part, press close to located at taper portion bottom by lower paddle.
Further, the bearing-ring device also includes the first localization tool, and the first localization tool is located at the first charging tool
Lower section.
Further, the collar machinery hand includes support sack clamping jaw, grabs sack clamping jaw and ring member, the support sack
Clamping jaw is sheathed on grabs sack clamping jaw inner side, and ring member is sheathed on grabs sack clamping jaw outside and relative can grab in sack clamping jaw freedom
Lower movement.
Further, the sack clamping jaw of grabbing is connected with sleeve, grabs sack clamping jaw upper end and is embedded in the notch of sleeve,
Grab sack clamping jaw upper end tiltedly to stretch out, the lifting of sleeve drives grabs the opening and closing of sack clamping jaw.
Further, the pressing device also includes the second localization tool, and gland manipulator can be moved up and down, the manipulator
Displacement includes the first stroke and the second stroke, is reached at the second charging tool during mobile first stroke, mobile second stroke
When reach at the second localization tool.
Further, the gland machinery hand includes clamping jaw, ejecting mechanism and strainer, the strainer and clamping jaw
Connection causes that clamping jaw is in normally open, and the ejecting mechanism is connected to close clamping jaw with clamping jaw.
Further, the gland manipulator also includes fixed block, and the clamping jaw middle part is articulated with fixed block；Tensioning device
Structure is outside clamping jaw upper end；Ejecting mechanism inside the clamping jaw upper end, can opposing fingers move up and down, ejecting mechanism is upper end
The small shape in big lower end.
Further, the bag delivering device also includes anti-lost bag mechanism, and the anti-lost bag mechanism is located at bag expanding mechanism lower section.
This intelligent edible mushroom bacterium bag production line of the present invention has the following advantages that relative to prior art：
1. this full-automatic edible mushroom bacterium bag production line of the present invention, can realize intelligentized bacterium bag manufacturing process, from bag,
Bag taking, folder bag, complete sack takes fixation procedure；Blanking, shaping, compacting, realize the preliminary making of bacterium bag；The collar, gland
Sack packaging process is carried out, finally enters luggage basket.Full-automatic intelligent is realized, labour is greatlyd save；And do not allow error-prone；
Further, it enables bacterium bag tightness is identical, weight is identical, the quality of production of bacterium bag is greatly improved.
2. bag delivering device of the invention is different from the bag delivering device of prior art, and prior art is the list by that will process
Individual sack is captured with manipulator.Bag delivering device of the present invention directly can be processed using bag volume, and bag volume is directly cut out
Cut, seal and be processed into sack, and bag expanding mouthful, for next operation.This structure is lower than directly purchase sack cost, and
This bag delivering device result is simple, can become one with the device of other operations, realizes production line balance, is more beneficial for producing
Industry.
3. bag apparatus processed of the invention are sheathed on the columnar part of hopper using screw rod, and screw rod is driven by stepper motor
Dynamic rotation, the rotating cycle of stepper motor is default, can carry out Quantitative dosing, makes the weight of all bacterium bags and height one
Cause, reach the purpose of quantitative system bag, improve bacterium bag quality.It is also possible to be changed by the rotation for the adjusting stepper motor number of turns
Variable blanking volume, so as to be adapted to the demand of production different size material bag.
4. bearing-ring device of the invention, pressing device complete the collar or gland step, the collar or gland using a station
Manipulator main body do not need left-right and front-back movement, only need to coordinate with it charging tool, localization tool act, it is this to set
Meter operating efficiency is higher；Automatically working is realized, cost of labor is greatlyd save.
Brief description of the drawings
Fig. 1 is the full-automatic edible mushroom bacterium bag production line front view of the present invention；
Fig. 2 is the full-automatic edible mushroom bacterium bag production line top view of the present invention；
Fig. 3 is the present invention front view of bag apparatus 2 processed；
Fig. 4 is the structure chart of cutting agency of the present invention 21；
Fig. 5 is bag expanding mechanism 11 of the present invention and the part-structure figure of bag cutting mechanism 12；
Fig. 6 is the structure chart of bearing-ring device of the present invention 4；
Fig. 7 grabs sack clamping jaw 412 and the connection enlarged drawing of sleeve 414 for the present invention；
Fig. 8 is the structure chart of pressing device of the present invention 5；
Fig. 9 is the part-structure figure of gland manipulator of the present invention 51.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
Referring to the drawings 1 ~ 9, this intelligent edible mushroom bacterium bag production line of the present invention, including bag delivering device 1, bag apparatus processed 2,
Shaped device 3, bearing-ring device 4, pressing device 5 and dress basket device 6.The flow of the production line is, bacterium bag by bag delivering device 1,
The lower section of bag apparatus processed 2 is reached, bag apparatus processed 2 carry out blanking bag to bacterium bag bag, then are compacted by shaped device 3, be molded
Afterwards, the collar is carried out into bearing-ring device 4.After the collar terminates, gland is carried out into pressing device 5, complete the sack packaging of bacterium bag
Operation, finally enters dress basket device 6 and enters luggage basket.
In the present embodiment, including three bearing-ring devices, two pressing devices, three bearing-ring devices are using double V-shaped feed
Passage 9 carries out feed.In addition, conveyer belt 7 is additionally provided with, for different station transmission.
In the present embodiment, bag delivering device 1 includes bag expanding mechanism 11, and the inlet valve 111 of bag expanding mechanism 11 is used for polybag
Sack holds, and two inlet valves hold the side of sack to realize opening sack respectively.The top of bag expanding mechanism 11 is provided with cuts bag
Mechanism 12, for cutting off polybag.Bag delivering device also includes anti-lost bag mechanism, and anti-lost bag mechanism is located at the lower section of bag expanding mechanism 1.
In the present embodiment, bag apparatus processed 2 are provided with cutting agency 21, station turnplate 22, and station turnplate 22 is provided with bag taking machine
Structure 23 and bag-clamping mechanism 24, cutting agency 21 include hopper 211, screw rod 212 and puddler 213, and hopper 211 is wrapped from top to bottom
Taper portion 214 and columnar part 215 are included, puddler 213 is connected to taper portion 214, and screw rod 212 is sheathed on columnar part 215, can be
Rotation in columnar part, rotary course drives the material blanking in hopper.Puddler 213 includes upper paddle 216, middle paddle
217 and lower paddle 218, upper paddle 216 is located at the top of taper portion 214, and middle paddle 217 is vertically in taper portion 214
Portion, lower paddle 218 is pressed close to located at the bottom of taper portion 214.Screw rod 212 is provided with the pitch phase between thread 219, adjacent thread
Together.
In the present embodiment, bearing-ring device 4 includes the charging of collar manipulator 41, first tool 42, the first localization tool 43, the
One localization tool 43 is located at the lower section of the first charging tool 42.After collar manipulator 41 takes the collar from the first charging tool 42, will
The collar is enclosed within bacterium bag sack outside.Collar manipulator 41 includes support sack clamping jaw 411, grabs sack clamping jaw 412 and ring member
413, support sack clamping jaw 411 is sheathed on grabs the inner side of sack clamping jaw 412, ring member 413 be sheathed on grab the outside of sack clamping jaw 412 and
Relative sack clamping jaw 412 can be grabbed freely to move up and down.Grab sack clamping jaw 412 and be connected with sleeve 414, grab sack clamping jaw upper end embedding
In the notch 415 of sleeve, grab sack clamping jaw upper end and tiltedly stretch out, the lifting of sleeve 414 drives grabs sack clamping jaw 412
Opening and closing.
Referring to the drawings 8 ~ 9, in the present embodiment, pressing device 5 includes that gland manipulator 51, second feeds tool 52, second
Localization tool 53, after gland manipulator 51 takes lid from the second charging tool 52, lid is pressed into the bacterium bag sack with the collar.
Gland manipulator 51 can be moved up and down, and the manipulator displacement includes the first stroke and the second stroke, during mobile first stroke
Reach at the second charging tool 52, reached at the second localization tool 53 during mobile second stroke.Gland manipulator 51 includes clamping jaw
511st, ejecting mechanism 512 and strainer 513.Ejecting mechanism 512 is connected to close clamping jaw with clamping jaw 511.Gland manipulator
51 also include fixed block 514, and the middle part of clamping jaw 511 is articulated with fixed block 514；Strainer 513 is outside clamping jaw upper end；Top
Go out mechanism 512 inside the clamping jaw upper end, can opposing fingers move up and down, ejecting mechanism 512 is inverted triangular shape, tensioning device
Structure 513 is spring, is fixed on the fixing hole 515 on the outside of the upper end of clamping jaw 511 so that clamping jaw is in normally open.
Dress basket device 6 includes dress basket manipulator 61, and dress basket manipulator 61 is used to be fitted into the bacterium bag after gland in basket.
First it is that bag delivering device 1 carries out bag during practical operation.Coiled bacterium bag bag is placed on spool, sack passes through
After the cutting and seal of bag delivering device 1, in the case where bag expanding mechanism 11 acts on, sack opens sack.Now, the bag taking of bag apparatus processed 2
Mechanism 23 is moved down, and sack is lifted, and by folder bag piece 231, sack is clamped on fairlead 232.And then station turnplate 22
Next station, the lower section of cutting agency 21 are synchronously rotated under the drive of motor.
The stepper motor 210 of cutting agency 21 starts, and drives screw rod 212 to rotate, and compost falls between adjacent thread,
Move down, finally fall into sack.Stepper motor 210 is rotated by the default rotation number of turns, when stepper motor 14 stops, under
Material mechanism stops blanking.After the completion of blanking, station turnplate 22 is rotated, and bacterium bag enters next station, the lower section of shaped device 3.Into
Further be compacted bacterium bag by type device 3, forming operation is completed, on conveyer belt 7.
When bacterium bag reaches collar station, the stop cylinder 8 that bearing-ring device 4 is located at the opposite side of conveyer belt 7 stops bacterium bag
Firmly, bacterium bag stops moving ahead.Now, the bacterium bag push-in cylinder 71 on the side of stop cylinder 8 pushes in bearing-ring device 4 bacterium bag.The collar
Manipulator 41 is moved down, and through plastic hoop, now, plastic hoop is enclosed within grabs the outside of sack clamping jaw 412, and support sack clamping jaw 411 enters bacterium
In the sack of bag.Now, moved on sleeve 414, grab sack clamping jaw 412 and open so that plastic hoop is clamped on grabs sack clamping jaw 412
Outside.Then the fixture block for firmly grasping plastic hoop is separated, and departs from plastic hoop, and completion takes ring step.Then, sack clamping jaw 412 is grabbed to move down,
The clamping jaw that will be opened is enclosed within the sack outside that beam is lived, and now air cylinder driven grabs sack clamping jaw closure, clamps sack.Then, pressure ring
Part is moved down, and plastic hoop is inserted in into sack, completes collar step.Then, support mouth clip 411 is opened, and sack is strutted, while on
Move, support sack clamping jaw 411 departs from from bacterium bag sack.Then, support sack clamping jaw 411 is moved down, and bacterium bag sack is turned up, and is follow-up
Gland prepare.
Bacterium bag completes collar step, and the bacterium bag for being pulled onto plastic hoop releases cylinder release collar station, reenters transmission
On band 7.When bacterium bag reaches gland station, the stop cylinder 8 that pressing device 5 is located at the opposite side of conveyer belt 7 stops bacterium bag,
Bacterium bag stops moving ahead.Now, the bacterium bag push-in cylinder 71 on the side of stop cylinder 8 pushes in pressing device 5 bacterium bag.Second positioning
Tool 53 holds plastic hoop tightly.Gland manipulator 51 moves down the first stroke, at the second charging tool 52, takes lid away, moves down
Second stroke is reached at the second localization tool 53, and lid is pressed into plastic hoop, and completion takes lid cap pressing process.
Bacterium bag completes gland step, and gland station is released by cylinder, reenters on conveyer belt 7.Finally enter dress basket dress
Put at 6, dress basket manipulator 61 drives dress basket clamping jaw 62 to enter luggage basket to bacterium bag, completes operation.
In sum, presently preferred embodiments of the present invention is these are only, is not intended to limit the scope of the present invention.
All any modification, equivalent substitution and improvements made within the spirit and principles in the present invention etc., should be included in guarantor of the invention
Within the scope of shield.
Claims (10)
1. a kind of intelligent edible mushroom bacterium bag production line, it is characterised in that including bag delivering device, bag apparatus processed, shaped device, set
Loop device, pressing device and dress basket device,
Bag delivering device includes bag expanding mechanism, for sack to be opened；
Bag apparatus processed are provided with cutting agency, station turnplate, and station turnplate is provided with bag taking mechanism and bag-clamping mechanism, the blanking machine
Structure, including hopper, screw rod and puddler, the hopper include taper portion and columnar part, the puddler connection from top to bottom
In taper portion, the screw rod is sheathed on columnar part, can be rotated in columnar part, and rotary course is driven under the material in hopper
Material；
Be molded for bacterium bag after charging by shaped device；
Bearing-ring device includes collar manipulator, the first charging tool, and the collar manipulator takes the collar from the first charging tool
Afterwards, the collar is enclosed within bacterium bag sack outside；
Pressing device includes gland manipulator, the second charging tool, after the gland manipulator takes lid from the second charging tool,
Lid is pressed into the bacterium bag sack with the collar；
Dress basket device includes dress basket manipulator, and dress basket manipulator is used to be fitted into the bacterium bag after gland in basket.
2. a kind of intelligent edible mushroom bacterium bag production line according to claim 1, it is characterised in that set on the screw rod
There is the pitch between thread, adjacent thread identical.
3. a kind of intelligent edible mushroom bacterium bag production line according to claim 1, it is characterised in that the puddler includes
Upper paddle, middle paddle and lower paddle, the upper paddle are located at taper portion top, and middle paddle is located at taper portion vertically
Middle part, lower paddle is pressed close to located at taper portion bottom.
4. a kind of intelligent edible mushroom bacterium bag production line according to claim 1, it is characterised in that the bearing-ring device is also
Including the first localization tool, the first localization tool is located at the first charging tool lower section.
5. a kind of intelligent edible mushroom bacterium bag production line according to claim 1, it is characterised in that the collar manipulator
Including support sack clamping jaw, sack clamping jaw and ring member are grabbed, the support sack clamping jaw is sheathed on grabs sack clamping jaw inner side, pressure ring portion
Part is sheathed on to grab sack clamping jaw outside and relative can grab sack clamping jaw and freely moves up and down.
6. a kind of intelligent edible mushroom bacterium bag production line according to claim 5, it is characterised in that described to grab sack clamping jaw
Sleeve is connected with, sack clamping jaw upper end is grabbed and is embedded in the notch of sleeve, grabbed sack clamping jaw upper end and tiltedly stretch out, sleeve
Lifting drive grab sack clamping jaw opening and closing.
7. a kind of intelligent edible mushroom bacterium bag production line according to claim 1, it is characterised in that the pressing device is also
Including the second localization tool, gland manipulator can be moved up and down, and the manipulator displacement includes the first stroke and the second stroke,
Reached at the second charging tool during mobile first stroke, reached at the second localization tool during mobile second stroke.
8. a kind of intelligent edible mushroom bacterium bag production line according to claim 1, it is characterised in that the gland manipulator
Including clamping jaw, ejecting mechanism and strainer, the strainer is connected with clamping jaw so that clamping jaw is in normally open, the top
Go out mechanism to be connected to close clamping jaw with clamping jaw.
9. a kind of intelligent edible mushroom bacterium bag production line according to claim 8, it is characterised in that the gland manipulator
Also include fixed block, the clamping jaw middle part is articulated with fixed block；Strainer is outside clamping jaw upper end；Ejecting mechanism is located at
Inside clamping jaw upper end, can opposing fingers move up and down, ejecting mechanism is small top and big bottom shape.
10. a kind of intelligent edible mushroom bacterium bag production line according to claim 1, it is characterised in that the bag delivering device
Also include anti-lost bag mechanism, the anti-lost bag mechanism is located at bag expanding mechanism lower section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611195092.9A CN106742153A (en) | 2016-12-22 | 2016-12-22 | A kind of intelligent edible mushroom bacterium bag production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611195092.9A CN106742153A (en) | 2016-12-22 | 2016-12-22 | A kind of intelligent edible mushroom bacterium bag production line |
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| Publication Number | Publication Date |
|---|---|
| CN106742153A true CN106742153A (en) | 2017-05-31 |
Family
ID=58899086
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611195092.9A Pending CN106742153A (en) | 2016-12-22 | 2016-12-22 | A kind of intelligent edible mushroom bacterium bag production line |
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| CN107135810A (en) * | 2017-06-13 | 2017-09-08 | 福建海源三维打印高科技有限公司 | One kind frames up mechanism and edible fungus stick manufacturing machine |
| CN110697170A (en) * | 2019-10-12 | 2020-01-17 | 漳州益利食用菌科技有限公司 | Fungus bag packaging machine |
| CN112544337A (en) * | 2020-12-02 | 2021-03-26 | 安徽诺亚农业有限公司 | Positioning fruiting method of pleurotus nebrodensis |
| CN112602532A (en) * | 2020-12-16 | 2021-04-06 | 安徽诺亚农业有限公司 | Positioning fruiting method of hericium erinaceus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112544337A (en) * | 2020-12-02 | 2021-03-26 | 安徽诺亚农业有限公司 | Positioning fruiting method of pleurotus nebrodensis |
| CN112602532A (en) * | 2020-12-16 | 2021-04-06 | 安徽诺亚农业有限公司 | Positioning fruiting method of hericium erinaceus |
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Application publication date: 20170531 |
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| RJ01 | Rejection of invention patent application after publication |