CN106738197A - The curtain coating production equipment of zirconium oxide substrate - Google Patents

The curtain coating production equipment of zirconium oxide substrate Download PDF

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Publication number
CN106738197A
CN106738197A CN201710028768.3A CN201710028768A CN106738197A CN 106738197 A CN106738197 A CN 106738197A CN 201710028768 A CN201710028768 A CN 201710028768A CN 106738197 A CN106738197 A CN 106738197A
Authority
CN
China
Prior art keywords
workbench
curtain coating
zirconium oxide
baffle plate
oxide substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710028768.3A
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Chinese (zh)
Inventor
陈振宁
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201710028768.3A priority Critical patent/CN106738197A/en
Publication of CN106738197A publication Critical patent/CN106738197A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/30Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
    • B28B5/02Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
    • B28B5/026Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of indefinite length
    • B28B5/027Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of indefinite length the moulding surfaces being of the indefinite length type, e.g. belts, and being continuously fed

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses the curtain coating production equipment of zirconium oxide substrate, it is characterised in that:Lay the curtain coating loading plate of stainless steel plate material in the surface of workbench, the film strips that unreeling structure is unreeled are in level by being wound by rolling-up mechanism behind the surface of workbench, workbench is provided with casting device in the one end near unreeling structure, multiple hothouses are provided with above workbench, multiple hothouses are mutually communicated and form closing dry place in the top of workbench, in closing dry place downtake pipe is provided with front position, second exhaust pipe is provided with centre position, glass baffle plate is provided with hothouse, glass baffle plate carries out blocking to the film strips passed through from hothouse, glass baffle plate is inclined to set with level in a lateral direction, the bottom of the curtain coating loading plate is installed by the resistance heater with thermocouple.The present invention can meet the efficient high-quality production of zirconium oxide substrate, and the zirconium oxide substrate for being produced does not ftracture, surfacing, thickness are uniform.

Description

The curtain coating production equipment of zirconium oxide substrate
Technical field
The present invention relates to zirconia sensor technical field, and in particular to the oxidation zirconium base of zirconia sensor chip manufacturing Piece is cast production equipment.
Background technology
Zirconia sensor is used to measure remaining oxygen amount during automobile burning, and it is reducing environmental pollution, is improving burning Efficiency aspect plays positive effect.The critical component of zirconia sensor is zirconium oxide chip, the newest use of zirconium oxide chip Multilayer zirconium oxide substrate laminates technique up and down.In the prior art, zirconium oxide substrate is produced using curtain coating mode, is given birth in curtain coating In the curtain coating stage of product, blank is generally formed to be struck off to pulp surface using the flat scraper of single cutter head at present, due to The control of the viscosity and rheological behavior of slurry is relatively difficult, so blank surface easily generates striated surface in the curtain coating stage;In addition, When continuous feeding is carried out to stock chest by multiple feeding pipelines, slurry is also resulted in mixing because slurry is being moved through Cannot keep uniform in journey and tend to shortrange order, blank surface is produced striped;Further, in the drying stage of curtain coating production, Generally by the way of hot blast is blasted, the mode for blasting hot blast can be formed drying process of the blank in hothouse in hothouse Larger air agitation, due to containing substantial amounts of additive and solvent, in the drying process of blank, the base of every kind of slurry in slurry The behavior that dries of piece has very big difference, and solvent of the blank in blank in drying process is all the upper table from blank Face one side evaporation, and because the thickness of thin of blank(Typically in 0.1-0.2mm), so blank is very easy to produce in drying stage The phenomenons such as raw bending crack, the efficient high-quality production of serious restriction zirconium oxide substrate, not only influence the making matter of zirconium oxide chip Amount, and influence the certainty of measurement and job stability of zirconia sensor.
The content of the invention
In view of the shortcomings of the prior art, zirconium oxide substrate efficiently high-quality production can be met it is an object of the invention to provide one kind Curtain coating production equipment.
The present invention is implemented by the following technical programs:
The curtain coating production equipment of zirconium oxide substrate, it is characterised in that:Including workbench and putting located at workbench front and back end The curtain coating loading plate of stainless steel plate material is laid on volume, rolling-up mechanism, the surface of workbench, and the film strips that unreeling structure is unreeled exist By being wound by rolling-up mechanism behind the surface of workbench, workbench is being provided with stream to level near one end of unreeling structure Prolong device, the top of workbench is provided with multiple hothouses along the longitudinal direction, and multiple hothouses are mutually communicated and in workbench Top form closing dry place, be provided with downtake pipe in front position in closing dry place, be provided with centre position Second exhaust pipe, the exhaust gas intake port of first, second blast pipe upward, the air exit and induced draft fans of first, second blast pipe Communicate, glass baffle plate is provided with hothouse, glass baffle plate leaves the height distance on workbench surface no more than 5cm, glass gear Plate carries out blocking to the film strips passed through from hothouse, and glass baffle plate is inclined to set with level in a lateral direction, The resistance heater with thermocouple is installed in the bottom of the curtain coating loading plate, and different hothouses have different heating temperature control System.
After adopting the above technical scheme, the attainable course of work of the invention is:The film strips that unreeling structure is unreeled are in water Mean longitude is wound after crossing the surface of workbench by rolling-up mechanism, and while film strips are moved, casting device is cast in film strips On slurry moved in hothouse with film strips, slurry be attached to film strips surface formed blank, in hothouse, resistance Silk heater is heated to workbench surface, and then the blank in the film strips and film strips by workbench surface is carried out Heating, is evaporated the solvent in blank, and during the heating evaporation of solvent, the top of blank has short glass to keep off all the time Plate is carried out blocking to it, therefore the drying process of blank seldom can be influenceed by air agitation, it is to avoid produce bending crack etc. existing As, so as to realize the efficient high-quality production of zirconium oxide substrate, the zirconium oxide substrate for being produced does not ftracture, finally, the solvent of evaporation Hothouse is pulled out under the scavenging action of blast pipe;In the blank dry starting stage, solvent evaporation amount is big, so in glass Many droplets can be formed on baffle plate, the lateral inclination of glass baffle plate sets and droplet can be avoided to collect drop onto in blank; Further, it is more preferably to complete the drying to blank, casting apparatus is all up accurate temperature control at each section, employs many The design of individual hothouse, different hothouses have different heating temperature, and different heating temperature can be by the heat of resistance heater Galvanic couple control realizes, ideally, hothouse inlet temperature close to room temperature, then temperature with uniform temperature gradient gradually Raise.
Preferably, the casting device includes the stock chest crossed jointly by hopper side plate and scraper, scraper is located at storage Hopper rear side, is mutually close between the bottom surface of hopper side plate and the film strips, and stream is reserved between the bottom of scraper and the film strips Prolong gap, the scraper has round bottom, forward and backward cutter groove is outputed on round bottom to form the double-pole header structure of scraper, preceding cutter groove is three Angle-shaped groove, rear cutter groove is flat shape groove.
After adopting the above technical scheme, there is scraper round bottom to design, round bottom can make slurry soft before scraper bottom is entered Property extend, form the smooth plane of flattening in pulp surface, frictional force when reducing slurry by scraper bottom makes slurry in film strips table Face is easier to sprawl, then the striking off twice to slurry through Double-cutter head, so that it is guaranteed that smooth in casting processes of blank surface and Striated surface will not be generated, and blank thickness is uniform.
Preferably, being provided with liquid level sensor above the stock chest, regulation hopper is provided with front side of the stock chest, Regulation hopper connection pulp feeder pipeline, installs control valve on pulp feeder pipeline, control valve is electrically connected with liquid level sensor Connect, the front side board of the hopper side plate is obliquely installed to form inclined-plane, the spilling slurry in the regulation hopper is entered by inclined-plane Stock chest.
After adopting the above technical scheme, the slurry that many feeding pipelines are sent out is first into being mixed in regulation hopper, Then the slurry in regulation hopper enters stock chest in the mode of overflowing and by inclined-plane mitigation, and stock chest top is provided with liquid level Sensor come control and keep the slurry in stock chest by scraper have constant height, so, not only adjust hopper Interior slurry mixing will not be impacted to the curtain coating of blank, and slurry height the constant slurry pressure that can make in stock chest Power stabilization, and then make the mobility that there is stable and uniform by the slurry of scraper bottom, thereby, it is ensured that blank surface is smooth, have Effect solves many feeding pipelines when slurry is supplied due to generation fringe phenomena in blank surface caused by slurry mixing.
Preferably, the both sides of the glass baffle plate have the flange bent to film strips side, the work below flange is put down There is groove on platform, and groove floor is obliquely installed, groove lowest part has liquid outflow port, and the liquid outflow port passes through pipeline Connected drainage pump.By above-mentioned design, glass baffle plate preferably slow down air can be disturbed on the dry influence of blank, while glass The droplet assembled on glass baffle plate can be fallen into groove by flange drains outward.
In sum, the present invention can meet the efficient high-quality production of zirconium oxide substrate, and the zirconium oxide substrate for being produced is not opened Split, surfacing, thickness it is uniform, compared with prior art, with prominent substantive distinguishing features and significant progressive.
Brief description of the drawings
The present invention has the following drawings:
Fig. 1 is structural representation of the invention,
Fig. 2 is the partial enlarged drawing of Fig. 1,
Fig. 3 is the transverse sectional view inside hothouse.
Specific embodiment
As illustrated, the curtain coating production equipment of zirconium oxide substrate of the invention, including workbench 5, located at workbench 5 The curtain coating loading plate of stainless steel plate material is laid on the unreeling structure 1 and rolling-up mechanism 8 of front and back end, the surface of workbench 5, unreels The film strips A that mechanism 1 is unreeled, by being wound by rolling-up mechanism 8 behind the surface of workbench 5, is close to rolling-up mechanism in level 8 are provided with diaphragm automatic deviation rectifying mechanism 7, and workbench 5 is provided with casting device 2, workbench 5 in the one end near unreeling structure 1 Top be provided with nine hothouses 4 along the longitudinal direction, nine hothouses are mutually communicated and form closing in the top of workbench 5 Dry place, in front position in closing dry place(The inlet side of the first hothouse)Be provided with downtake pipe 3, in interposition Put(The inlet side of the 5th hothouse)Be provided with second exhaust pipe 6, the exhaust gas intake port 31 of first, second blast pipe upward, first, The air exit of two blast pipes is communicated with induced draft fans, is provided with glass baffle plate 9 in the first to the 7th hothouse, glass baffle plate 9 from The height distance on the surface of workbench 5 is opened no more than 5cm, 9 couples of film strips A passed through from hothouse 4 of glass baffle plate are carried out On block, and then make glass baffle plate 9 be formed above blank B approximately to completely cut off small space and avoid air agitation pair in hothouse 4 The drying of blank B is impacted, and glass baffle plate 9 is inclined to set with level in a lateral direction, and angle of inclination is not more than 5 degree; It is that preferably slow down air is disturbed on the dry influences of blank B, the both sides of the glass baffle plate 9 have to the bending of film strips A sides Flange 91, there is groove 51, and the inclined bottom surface of groove 51 is set, the lowest part of groove 51 on the workbench 5 of the lower section of flange 91 With liquid outflow port, the liquid outflow port is by pipeline connected drainage pump, so, the droplet assembled on glass baffle plate Can be fallen into groove by flange and drained outward;The bottom of the curtain coating loading plate is installed by the resistance heater with thermocouple 10, each hothouse 4 has independent resistance heater, different hothouses 4 is had different heating temperature control.
The casting device 2 is included by hopper side plate(Front side board 24, left and right side plate 23)The storage crossed jointly with scraper 27 Hopper 26, scraper 27 is located at the rear side of stock chest 26, is mutually close between the bottom surface of hopper side plate and the film strips A, scraper 27 Curtain coating gap is reserved between bottom and the film strips A, the scraper 27 has round bottom, forward and backward cutter groove is outputed on round bottom to be formed The double-pole header structure of scraper, preceding cutter groove 28 is vee gutter, and rear cutter groove 29 is flat shape groove;The top of the stock chest 26 is provided with Liquid level sensor 25, the front side of the stock chest 26 is provided with regulation hopper 22, the regulation connection pulp feeder of hopper 22 pipeline 20, slurry Control valve 21 is installed on material feeding pipeline 20, control valve 21 is electrically connected with liquid level sensor 25, before the hopper side plate Side plate 24 is obliquely installed to form inclined-plane, and the spilling slurry in the regulation hopper 22 enters stock chest 26 by inclined-plane.
The course of work of the invention is:The film strips A that unreeling structure 1 is unreeled is in level by behind the surface of workbench 5 Wound by rolling-up mechanism 8, while film strips A is moved, slurry in stock chest 26 through the bottom of round bottom scraper 27 curtain coating Gap is cast on film strips A and sprawls, and the surface that slurry is attached to film strips A forms the uniform and smooth blank B of thickness, then base Piece B is moved in hothouse 4 with film strips A, and in hothouse 4, resistance heater 10 is added to the surface of workbench 5 Heat, hothouse inlet temperature is gradually risen close to room temperature, then temperature with uniform temperature gradient, and then to by workbench Blank B on the film strips A and film strips on 5 surfaces is heated, and the solvent in blank B is evaporated in order, is steamed in the heating of solvent During hair, the top of blank B has the short glass baffle plate 9 to carry out blocking to it all the time, thus blank B drying process meeting Seldom influenceed by air agitation, it is to avoid the phenomenons such as bending crack are produced, so as to realize the efficient high-quality production of zirconium oxide substrate, institute The zirconium oxide substrate of production does not ftracture, and finally, the solvent of evaporation is pulled out hothouse 4 under the scavenging action of blast pipe 3,6; Blank B dry starting stages, solvent evaporation amount is big, so can form many droplets, glass baffle plate on glass baffle plate 9 9 lateral inclination sets and droplet can be avoided to collect drop onto on blank B.

Claims (4)

1. the curtain coating production equipment of zirconium oxide substrate, it is characterised in that:Including workbench and located at workbench front and back end Unreel, rolling-up mechanism, the curtain coating loading plate of stainless steel plate material, the film strips that unreeling structure is unreeled are laid in the surface of workbench In level by being wound by rolling-up mechanism behind the surface of workbench, workbench is provided with the one end near unreeling structure Casting device, the top of workbench is provided with multiple hothouses along the longitudinal direction, and multiple hothouses are mutually communicated and flat in work The top of platform forms closing dry place, is provided with downtake pipe in front position in closing dry place, is installed in interposition Have a second exhaust pipe, the exhaust gas intake port of first, second blast pipe upward, air exit and the exhausting wind of first, second blast pipe Machine is communicated, and glass baffle plate is provided with hothouse, and glass baffle plate leaves the height distance on workbench surface no more than 5cm, glass Baffle plate is carried out blocking to the film strips passed through from hothouse, and glass baffle plate is inclined with level in a lateral direction to be set Put, the resistance heater with thermocouple is installed in the bottom of the curtain coating loading plate, and different hothouses have different heating temperature Control.
2. the curtain coating production equipment of zirconium oxide substrate as claimed in claim 1, it is characterised in that:The casting device include by The stock chest that hopper side plate and scraper are crossed jointly, scraper be located at stock chest rear side, the bottom surface of hopper side plate and the film strips it Between be mutually close to, curtain coating gap is reserved between the bottom of scraper and the film strips, the scraper has round bottom, outputed on round bottom To form the double-pole header structure of scraper, preceding cutter groove is vee gutter to forward and backward cutter groove, and rear cutter groove is flat shape groove.
3. the curtain coating production equipment of zirconium oxide substrate as claimed in claim 2, it is characterised in that:Set above the stock chest There is liquid level sensor, regulation hopper, regulation hopper connection pulp feeder pipeline, pulp feeder pipe are provided with front side of the stock chest Control valve is installed, control valve is electrically connected with liquid level sensor on road, the front side board of the hopper side plate is obliquely installed to be formed Inclined-plane, the spilling slurry in the regulation hopper enters stock chest by inclined-plane.
4. the curtain coating production equipment of zirconium oxide substrate as claimed in claim 1, it is characterised in that:The both sides of the glass baffle plate With the flange bent to film strips side, there is groove on the workbench below flange, and groove floor is obliquely installed, groove Lowest part has liquid outflow port, and the liquid outflow port passes through pipeline connected drainage pump.
CN201710028768.3A 2017-01-16 2017-01-16 The curtain coating production equipment of zirconium oxide substrate Pending CN106738197A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710028768.3A CN106738197A (en) 2017-01-16 2017-01-16 The curtain coating production equipment of zirconium oxide substrate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710028768.3A CN106738197A (en) 2017-01-16 2017-01-16 The curtain coating production equipment of zirconium oxide substrate

Publications (1)

Publication Number Publication Date
CN106738197A true CN106738197A (en) 2017-05-31

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0387814A2 (en) * 1989-03-14 1990-09-19 Kanegafuchi Kagaku Kogyo Kabushiki Kaisha Method for continuously producing resin films and apparatus therefor.
US6682598B1 (en) * 2001-10-01 2004-01-27 Electronic Circuit Systems Apparatus for casting and drying ceramic tape
CN2816041Y (en) * 2005-08-09 2006-09-13 黄荣厦 Over-flow type flow-casting device
CN201227851Y (en) * 2007-10-11 2009-04-29 北京东方泰阳科技有限公司 Tape-casting machine
CN202985901U (en) * 2013-04-25 2013-06-12 浙江德龙科教设备有限公司 Casting machine
CN203665690U (en) * 2013-12-31 2014-06-25 莱鼎电子材料科技有限公司 Casting film machine special for manufacturing low-cost aluminum nitride ceramic substrate for LED
CN203863893U (en) * 2013-12-31 2014-10-08 莱鼎电子材料科技有限公司 Casting machine for producing high-thermal-conductivity ceramic substrates
CN105881798A (en) * 2016-05-31 2016-08-24 福建万弘海洋生物科技有限公司 Steam type casting machine
CN206445926U (en) * 2017-01-16 2017-08-29 陈振宁 The curtain coating production equipment of zirconium oxide substrate

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0387814A2 (en) * 1989-03-14 1990-09-19 Kanegafuchi Kagaku Kogyo Kabushiki Kaisha Method for continuously producing resin films and apparatus therefor.
US6682598B1 (en) * 2001-10-01 2004-01-27 Electronic Circuit Systems Apparatus for casting and drying ceramic tape
CN2816041Y (en) * 2005-08-09 2006-09-13 黄荣厦 Over-flow type flow-casting device
CN201227851Y (en) * 2007-10-11 2009-04-29 北京东方泰阳科技有限公司 Tape-casting machine
CN202985901U (en) * 2013-04-25 2013-06-12 浙江德龙科教设备有限公司 Casting machine
CN203665690U (en) * 2013-12-31 2014-06-25 莱鼎电子材料科技有限公司 Casting film machine special for manufacturing low-cost aluminum nitride ceramic substrate for LED
CN203863893U (en) * 2013-12-31 2014-10-08 莱鼎电子材料科技有限公司 Casting machine for producing high-thermal-conductivity ceramic substrates
CN105881798A (en) * 2016-05-31 2016-08-24 福建万弘海洋生物科技有限公司 Steam type casting machine
CN206445926U (en) * 2017-01-16 2017-08-29 陈振宁 The curtain coating production equipment of zirconium oxide substrate

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