CN202985901U - Casting machine - Google Patents
Casting machine Download PDFInfo
- Publication number
- CN202985901U CN202985901U CN 201220461065 CN201220461065U CN202985901U CN 202985901 U CN202985901 U CN 202985901U CN 201220461065 CN201220461065 CN 201220461065 CN 201220461065 U CN201220461065 U CN 201220461065U CN 202985901 U CN202985901 U CN 202985901U
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- roller
- cylinder scraper
- fuselage
- drying tunnel
- drying
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Abstract
The utility model discloses a casting machine which comprises a machine body, an unreeling system, a reeling system, a height-adjustment and revolving positioning system of a cylinder scraper, a casting slurry box and feeding system, a drying system of a drying tunnel, an air inlet and heating device, a microcomputer control system and a base band film, wherein the height-adjustment and revolving positioning system of the cylinder scraper is arranged above the casting slurry box and feeding system. By means of the casting machine, the quality of a film is guaranteed, and the cylinder scraper is convenient to clean and replace.
Description
Technical field
The utility model belongs to a kind of made membrane apparatus field, specifically, relates to a kind of casting machine.
Background technology
Casting machine is mainly used in cast film product molding field, produces cast film goods etc. as material being transported to casting machine, and its maximum advantage is light and handy practicality.The macromolecular material cast film is mainly used in sewage disposal, Seawater Treatment, electron ion filtration, can become sewage and sea water filter fresh water to drink by macromolecule material film; Also be used for environment-protective water treatment industry, fuel cell, battery industry etc.The products such as the main application sensors of pottery cast film, electric capacity, automobile sensor relate to auto parts machinery industry, electron trade etc., and foreign technology must be more ripe at present, domestic very shortcoming.Along with raw-material preparation technology's development, producing processing film equipment more efficient, the assurance product quality becomes a problem demanding prompt solution.
In China, there is following defective in traditional casting machine: 1) in the process of casting machine work, can not well guarantee the well-balanced of pellicular front; 2) the cylinder scraper of traditional casting machine, inconvenient when cleaning or change, need the many accessories of dismounting to take out and clean or change.
Summary of the invention
Deficiency for prior art exists the utility model discloses a kind of casting machine, can effectively guarantee film quality, makes pellicular front reach even distribution.
Further, the utility model has also solved traditional casting machine cylinder scraper and has cleaned and changed inconvenient defective.
For realizing the problems referred to above, the utility model adopts following technical scheme to be:
A kind of casting machine, include fuselage, unreel system, winding system, cylinder scraper height is regulated and rotation navigation system, casting slurry box and feeding system, drying tunnel drying system, air intake heater, Control System of Microcomputer and base band film, the tip position of described fuselage is provided with drying tunnel drying system, air intake heater successively; The left end of described fuselage is provided with the system of unreeling, cylinder scraper height is regulated and rotation navigation system, casting slurry box and feeding system, and described cylinder scraper height adjusting and rotation navigation system, casting slurry box and feeding system are positioned at and unreel system top; Also be provided with Control System of Microcomputer on described fuselage; One end of described base band film is positioned at the system of unreeling, and the other end is positioned at winding system, and through the drying tunnel drying system; It is characterized in that: described cylinder scraper height is regulated and the rotation navigation system is positioned at above casting slurry box and feeding system.
further, described cylinder scraper height is regulated and the rotation navigation system comprises the knife rest connecting rod, the cylinder scraper, cylinder scraper circular cutter holder, return pressure adjusting bolt, spacing adjusting bolt, precision regulating block and curtain coating thickness adjusting bolt, described knife rest connecting rod is fixedly connected with by fixed block with fuselage, described cylinder scraper is assemblied on cylinder scraper circular cutter holder, be provided with successively spacing adjusting bolt on described knife rest connecting rod right end position, return pressure adjusting bolt, be provided with the precision regulating block between knife rest connecting rod and fuselage, described curtain coating thickness adjusting bolt is connected with the precision regulating block through fixed block, and can drive the precision regulating block moves.
Further, the described system that unreels comprises loading motor, unreels roller, loading motor and let off roll sub-connection; Described winding system comprises rolling roller and drive motors, and the rolling roller is connected with drive motors, and drive motors can drive the rolling roller turn; Described casting slurry box and feeding system comprise slurry box, curtain coating bottom roller and parallel adjusting roller, and parallel adjusting roller is positioned at curtain coating bottom roller left position, and the slurry box is positioned at curtain coating bottom roller upper end position; Described roller, parallel adjusting roller and the rolling roller of unreeling all connects by the base band film.
Further, described drying tunnel drying system comprises some joint drying tunnels, and drying tunnel is arranged on the upper end of fuselage, and communicates between drying tunnel, is provided with exhaust column in described front end drying tunnel, and the end of exhaust column reaches underbelly and communicates with the waste gas air outlet.
Further, described Control System of Microcomputer comprises controller and the earth leakage protective device that is arranged on fuselage, is provided with several temperature sensors on described fuselage and below being positioned at drying tunnel; Be provided with mass air flow sensor and fan flow controller around described exhaust column; Described air intake heater is provided with the EAT sensor; Described temperature sensor, earth leakage protective device, mass air flow sensor, fan flow controller, EAT sensor are electrically connected to respectively controller.
Further, the knife face radian of described cylinder scraper is evenly to arrange.
Compared with prior art, the technique effect that reaches of the utility model has:
the utility model is a kind ofly can make at a certain temperature the casting machine of film to macromolecular material and ceramic size in the regular hour, during work, drive motors drives the rolling roller turn, and then the wind-up roll subband moves the film that the rolling of base band film makes, be communicated with by the base band film owing to unreeling roller and rolling roller, unreel roller and rotate simultaneously release base band film, arrive the curtain coating bottom roller through roller with parallel dancer rools, add the slurry operation during through the slurry box, because the knife face radian of cylinder scraper is evenly to arrange, make slurry evenly distribute on the base band face, and then the quality that makes film has obtained best assurance, enter into afterwards drying tunnel, the air intake heater will be drawn into the wind that comes and heat, then enter into drying tunnel, utilize the hot blast in drying tunnel to dry, be processed into film, last rolling under the effect of rolling roller.In the whole course of work, controller is by each sensor, flowmeter etc., and Real-Time Monitoring, and adjusting at any time guarantees that whole process all carries out under the requirement of stipulating, guaranteed operating efficiency, has also guaranteed the quality of product.
In addition, the utility model only need be rotated counterclockwise cylinder scraper circular cutter holder gently when cleaning and change scraper, forwards to get final product when for convenience detach and cleaning, rotates gently in the other direction more afterwards and just can find the location of oneself, and is convenient and swift.
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is the operation principle schematic diagram of a kind of embodiment of the utility model;
Fig. 2 is complete machine structure schematic diagram of the present utility model;
Operation principle schematic diagram when Fig. 3 a is the cleaning of cylinder scraper and replacing;
Operation principle schematic diagram when Fig. 3 b is the cleaning of cylinder scraper and replacing.
in figure: 1 is fuselage, 2 is loading motor, 3 for unreeling roller, 4 are the rolling roller, 5 is the cylinder scraper, 6 is cylinder scraper circular cutter holder, 7 is return pressure adjusting bolt, 8 is spacing adjusting bolt, 9 precision regulating blocks, 10 is drying tunnel, 11 is exhaust column, 12 is the waste gas air outlet, 13 is earth leakage protective device, 14 is temperature sensor, 15 is mass air flow sensor, 16 is the fan flow controller, 17 is the EAT sensor, 18 is speed measuring coder, 19 is parallel adjusting roller, 20 is drive motors, 21 is the base band film, 22 is the curtain coating bottom roller, 23 is curtain coating thickness adjusting bolt, 24 is the knife rest connecting rod, 25 is the slurry box, 26 is the air intake heater.
The specific embodiment
As shown in Figure 1, it is the casting machine of a kind of preferred embodiment of the present utility model, include fuselage 1, unreel system, winding system, cylinder scraper height is regulated and rotation navigation system, casting slurry box and feeding system, drying tunnel drying system, air intake heater 26, Control System of Microcomputer and base band film 21, the tip position of described fuselage 1 is provided with drying tunnel drying system, air intake heater 26 successively; The left end of described fuselage is provided with the system of unreeling, cylinder scraper height is regulated and rotation navigation system, casting slurry box and feeding system, and described cylinder scraper height adjusting and rotation navigation system, casting slurry box and feeding system are positioned at and unreel system top; Also be provided with Control System of Microcomputer on described fuselage; One end of described base band film 21 is positioned at the system of unreeling, and the other end is positioned at winding system, and through the drying tunnel drying system;
For the quality that guarantees film and cylinder scraper 5 clean, change convenient, described cylinder scraper height is regulated and the rotation navigation system is located at casting slurry box and feeding system top.
described cylinder scraper height is regulated and the rotation navigation system comprises knife rest connecting rod 24, cylinder scraper 5, cylinder scraper circular cutter holder 6, return pressure adjusting bolt 7, spacing adjusting bolt 8, precision regulating block 9 and curtain coating thickness adjusting bolt 23, described knife rest connecting rod 24 is fixedly connected with by fixed block with fuselage 1, described cylinder scraper 5 is assemblied on cylinder scraper circular cutter holder 6, be provided with successively spacing adjusting bolt 8 on described knife rest connecting rod 24 right end position, return pressure adjusting bolt 7, be provided with precision regulating block 9 between knife rest connecting rod 24 and fuselage 1, described curtain coating thickness adjusting bolt 8 is connected with precision regulating block 9 through fixed block, and can drive precision regulating block 9 moves.
In the present embodiment, curtain coating thickness adjusting bolt 23 is rotated, and then the direction that drives the past parallel adjusting roller 19 of precision regulating block moves, promoting cylinder scraper circular cutter holder 6 by knife rest connecting rod 24 again moves up, in order to carry out the height of accurate mobile cylinder scraper 5, recycle at last the elastic reaction of the spring on return pressure adjusting bolt 7 and the effect of cylinder scraper circular cutter holder self gravitation and reach reset effect.Wherein the effect of spacing adjusting bolt 8 is to guarantee to be returned to end adjusting, and the effect return pressure of return pressure adjusting bolt 7 is regulated.
The described system that unreels comprises loading motor 2, unreels roller 3, loading motor 2 with unreel roller 3 and be connected; Described winding system comprises rolling roller 4 and drive motors 20, and rolling roller 4 is connected with drive motors 20, and drive motors 20 can drive 4 rotations of rolling roller; Described casting slurry box and feeding system comprise slurry box 25, curtain coating bottom roller 22 and parallel adjusting roller 19, and parallel adjusting roller 19 is positioned at curtain coating bottom roller 22 left positions, and slurry box 25 is positioned at curtain coating bottom roller 22 left upper end positions; Described roller 3, parallel adjusting roller 19 and the rolling roller 4 of unreeling all connects by base band film 21.
Described drying tunnel drying system comprises some joint drying tunnels 10, and drying tunnel is arranged on the upper end of fuselage 1, communicates between drying tunnel 10, is provided with exhaust column 11 in described front end drying tunnel, and the end of exhaust column 11 reaches fuselage 1 bottom and communicates with waste gas air outlet 12.
In order to realize automatic control, described Control System of Microcomputer comprises controller and the earth leakage protective device 13 that is arranged on fuselage 1, is provided with several temperature sensors 14 on described conveyer frames; Be provided with mass air flow sensor 15 and fan flow controller 16 around described exhaust column; Described air intake heater 26 is provided with EAT sensor 17; Described temperature sensor 17, earth leakage protective device 13, mass air flow sensor 15, fan flow controller 16, EAT sensor 17 are electrically connected to respectively controller.In the present embodiment, controller is single-chip microcomputer.In addition, be provided with speed measuring coder 18 on speed measuring drum, speed measuring coder 18 connects controller.
To sum up, the knife face radian of described cylinder scraper is evenly to arrange.
during work, drive motors 20 drives rolling roller 4 and rotates, and then rolling roller 4 drives the film that 21 rollings of base band film make, be communicated with by base band film 21 owing to unreeling roller 3 and rolling roller 4, unreel roller 3 and rotate simultaneously release base band film 21, arrive curtain coating bottom roller 22 through roller with parallel dancer rools 19, add the slurry operation during through slurry box 25, because the knife face radian of cylinder scraper 5 is evenly to arrange, make slurry evenly distribute on 21 of base band films, and then the quality that makes film has obtained best assurance, enter into afterwards drying tunnel 10, air intake heater 26 will be drawn into the wind that comes and heat, then enter into drying tunnel 10, utilize the hot blast in drying tunnel 10 to dry, be processed into film, last rolling under the effect of rolling roller 4.In the whole course of work, controller is by each sensor, flowmeter etc., and Real-Time Monitoring, and adjusting at any time guarantees that whole process all carries out under the requirement of stipulating, guaranteed operating efficiency, has also guaranteed the quality of product.
In addition, the utility model only need be rotated counterclockwise cylinder scraper circular cutter holder 6 gently when cleaning and change scraper, forwards to get final product when for convenience detach and cleaning, rotates gently in the other direction more afterwards and just can find the location of oneself, and is convenient and swift.
Above-described structure is preferred embodiment of the present utility model, the utility model is not done any type of restriction, being equal to of structure to this product replaces to reach identical effect, perhaps the art personnel are apparent, all are considered as belonging in the scope of the technical solution of the utility model.
Claims (6)
1. casting machine, include fuselage, unreel system, winding system, cylinder scraper height is regulated and rotation navigation system, casting slurry box and feeding system, drying tunnel drying system, air intake heater, Control System of Microcomputer and base band film, the tip position of described fuselage is provided with drying tunnel drying system, air intake heater successively; The left end of described fuselage is provided with the system of unreeling, cylinder scraper height is regulated and rotation navigation system, casting slurry box and feeding system, and described cylinder scraper height adjusting and rotation navigation system, casting slurry box and feeding system are positioned at and unreel system top; Also be provided with Control System of Microcomputer on described fuselage; One end of described base band film is positioned at the system of unreeling, and the other end is positioned at winding system, and through the drying tunnel drying system; It is characterized in that: described cylinder scraper height is regulated and the rotation navigation system is positioned at above casting slurry box and feeding system.
2. a kind of casting machine according to claim 1, it is characterized in that: described cylinder scraper height is regulated and the rotation navigation system comprises the knife rest connecting rod, the cylinder scraper, cylinder scraper circular cutter holder, return pressure adjusting bolt, spacing adjusting bolt, precision regulating block and curtain coating thickness adjusting bolt, described knife rest connecting rod is fixedly connected with by fixed block with fuselage, described cylinder scraper is assemblied on cylinder scraper circular cutter holder, be provided with successively spacing adjusting bolt on described knife rest connecting rod right end position, return pressure adjusting bolt, be provided with the precision regulating block between knife rest connecting rod and fuselage, described curtain coating thickness adjusting bolt is connected with the precision regulating block through fixed block, and can drive the precision regulating block moves.
3. a kind of casting machine according to claim 2, it is characterized in that: the described system that unreels comprises loading motor, unreels roller, loading motor and let off roll sub-connection; Described winding system comprises rolling roller and drive motors, and the rolling roller is connected with drive motors, and drive motors can drive the rolling roller turn; Described casting slurry box and feeding system comprise slurry box, curtain coating bottom roller and parallel adjusting roller, and parallel adjusting roller is positioned at curtain coating bottom roller left position, and the slurry box is positioned at curtain coating bottom roller upper end position; Described roller, parallel adjusting roller and the rolling roller of unreeling all connects by the base band film.
4. a kind of casting machine according to claim 1, it is characterized in that: described drying tunnel drying system comprises some joint drying tunnels, drying tunnel is arranged on the upper end of fuselage, and communicate between drying tunnel, be provided with exhaust column in described front end drying tunnel, the end of exhaust column reaches underbelly and communicates with the waste gas air outlet.
5. a kind of casting machine according to claim 4, it is characterized in that: described Control System of Microcomputer comprises controller and the earth leakage protective device that is arranged on fuselage, on described fuselage and be positioned at the drying tunnel below and be provided with several temperature sensors; Be provided with mass air flow sensor and fan flow controller around described exhaust column; Described air intake heater is provided with the EAT sensor; Described temperature sensor, earth leakage protective device, mass air flow sensor, fan flow controller, EAT sensor are electrically connected to respectively controller.
6. a kind of casting machine according to claim 5 is characterized in that: the knife face radian of described cylinder scraper is for evenly arranging.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220461065 CN202985901U (en) | 2013-04-25 | 2013-04-25 | Casting machine |
Applications Claiming Priority (1)
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CN 201220461065 CN202985901U (en) | 2013-04-25 | 2013-04-25 | Casting machine |
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CN202985901U true CN202985901U (en) | 2013-06-12 |
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CN 201220461065 Expired - Fee Related CN202985901U (en) | 2013-04-25 | 2013-04-25 | Casting machine |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104400884A (en) * | 2014-11-28 | 2015-03-11 | 成都佳驰电子科技有限公司 | Additional wet film static exhaust device of casting machine |
CN105058661A (en) * | 2015-08-25 | 2015-11-18 | 常州回天新材料有限公司 | Simple slurry box for back film casting machine |
CN106512548A (en) * | 2016-10-08 | 2017-03-22 | 成都易态科技有限公司 | Method for attaching slurry to supporting layer during filtering material preparing and application of method |
CN106738197A (en) * | 2017-01-16 | 2017-05-31 | 陈振宁 | The curtain coating production equipment of zirconium oxide substrate |
CN106998784A (en) * | 2014-12-16 | 2017-08-01 | 菲利普莫里斯生产公司 | For the casting equipment for the casting former for producing the tobacco-containing material that homogenizes |
CN107249359A (en) * | 2014-12-16 | 2017-10-13 | 菲利普莫里斯生产公司 | For the casting apparatus for the curtain coating web for producing the tobacco-containing material that homogenizes |
CN107866933A (en) * | 2017-02-23 | 2018-04-03 | 肇庆达昊科技有限公司 | A kind of new casting machine |
CN108527747A (en) * | 2018-02-28 | 2018-09-14 | 海宁市现代汽车座套有限公司 | A kind of automobile-used light-shading and sun cover production casting machine |
CN109333896A (en) * | 2018-11-26 | 2019-02-15 | 靳职雄 | Casting machine |
CN111076520A (en) * | 2019-12-17 | 2020-04-28 | 大连橡胶塑料机械有限公司 | Drying device for microporous film by phase separation method |
CN111516194A (en) * | 2020-04-30 | 2020-08-11 | 泉州鑫迪晟新材料科技有限公司 | Casting machine for producing high-strength pulling-resistant film and production process thereof |
CN116079884A (en) * | 2022-11-17 | 2023-05-09 | 惠州市鸿通晟自动化设备有限公司 | Casting machine for Mlcc coating |
RU2796003C2 (en) * | 2018-06-29 | 2023-05-16 | Филип Моррис Продактс С.А. | Method and installation for casting a web of material containing alkaloids |
-
2013
- 2013-04-25 CN CN 201220461065 patent/CN202985901U/en not_active Expired - Fee Related
Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104400884B (en) * | 2014-11-28 | 2016-08-17 | 成都佳驰电子科技有限公司 | A kind of casting machine additional wet film static air exhausting device |
CN104400884A (en) * | 2014-11-28 | 2015-03-11 | 成都佳驰电子科技有限公司 | Additional wet film static exhaust device of casting machine |
CN106998784B (en) * | 2014-12-16 | 2019-05-10 | 菲利普莫里斯生产公司 | For producing the casting equipment of the casting former for the tobacco-containing material that homogenizes |
CN106998784A (en) * | 2014-12-16 | 2017-08-01 | 菲利普莫里斯生产公司 | For the casting equipment for the casting former for producing the tobacco-containing material that homogenizes |
CN107249359A (en) * | 2014-12-16 | 2017-10-13 | 菲利普莫里斯生产公司 | For the casting apparatus for the curtain coating web for producing the tobacco-containing material that homogenizes |
US10575549B2 (en) | 2014-12-16 | 2020-03-03 | Philip Morris Products S.A. | Casting apparatus for the production of a cast web of homogenized tobacco material |
US10463068B2 (en) | 2014-12-16 | 2019-11-05 | Philip Morris Products S.A. | Casting apparatus for the production of a cast web of homogenized tobacco material |
CN107249359B (en) * | 2014-12-16 | 2019-05-10 | 菲利普莫里斯生产公司 | For producing the casting apparatus of the curtain coating web for the tobacco-containing material that homogenizes |
CN105058661A (en) * | 2015-08-25 | 2015-11-18 | 常州回天新材料有限公司 | Simple slurry box for back film casting machine |
CN106512548B (en) * | 2016-10-08 | 2019-11-01 | 成都易态科技有限公司 | Adhere to the method and its application of slurry in filtering material preparation on supporting layer |
CN106512548A (en) * | 2016-10-08 | 2017-03-22 | 成都易态科技有限公司 | Method for attaching slurry to supporting layer during filtering material preparing and application of method |
CN106738197A (en) * | 2017-01-16 | 2017-05-31 | 陈振宁 | The curtain coating production equipment of zirconium oxide substrate |
CN107866933A (en) * | 2017-02-23 | 2018-04-03 | 肇庆达昊科技有限公司 | A kind of new casting machine |
CN108527747A (en) * | 2018-02-28 | 2018-09-14 | 海宁市现代汽车座套有限公司 | A kind of automobile-used light-shading and sun cover production casting machine |
RU2796003C2 (en) * | 2018-06-29 | 2023-05-16 | Филип Моррис Продактс С.А. | Method and installation for casting a web of material containing alkaloids |
CN109333896A (en) * | 2018-11-26 | 2019-02-15 | 靳职雄 | Casting machine |
CN111076520A (en) * | 2019-12-17 | 2020-04-28 | 大连橡胶塑料机械有限公司 | Drying device for microporous film by phase separation method |
CN111516194A (en) * | 2020-04-30 | 2020-08-11 | 泉州鑫迪晟新材料科技有限公司 | Casting machine for producing high-strength pulling-resistant film and production process thereof |
CN116079884A (en) * | 2022-11-17 | 2023-05-09 | 惠州市鸿通晟自动化设备有限公司 | Casting machine for Mlcc coating |
CN116079884B (en) * | 2022-11-17 | 2024-03-22 | 惠州市鸿通晟自动化设备有限公司 | Casting machine for Mlcc coating |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130612 Termination date: 20140425 |