CN204217884U - The processing unit (plant) of the double-deck paper substrates of a kind of cigarette filter - Google Patents
The processing unit (plant) of the double-deck paper substrates of a kind of cigarette filter Download PDFInfo
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- CN204217884U CN204217884U CN201420514901.8U CN201420514901U CN204217884U CN 204217884 U CN204217884 U CN 204217884U CN 201420514901 U CN201420514901 U CN 201420514901U CN 204217884 U CN204217884 U CN 204217884U
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Abstract
The utility model discloses the processing unit (plant) of the double-deck paper substrates of a kind of cigarette filter, aim to provide a kind of processing unit (plant) effectively can processing the double-deck paper substrates of cigarette filter that tensile strength is high, resistance to suction is large.It comprises two preliminary working lines arranged side by side, be arranged at composite press roller that described preliminary working line paper delivery end is arranged in order, the second drying unit, the first sizing pressure roller, wind-up roll and multicomponent are casually arranged with the driving pressure roller being placed in and processing unit (plant) drives paper tape to advance; Described preliminary working line comprises the damping device, fold pressure roller, the first drying unit and the paper guide that set gradually.The utility model is realized the dislocation of single-part stationery by paper guide and by compound suppressing after composite press roller, obtain the double-deck papery base filter of similar pair of corrugated structure, greatly improve the filter efficiency of paper filter tip base material, and the parameter such as quantitative, the tensile strength of the two-layer compound paper made all meets the mechanical property requirements that industrial production manufactures paper filter stick.
Description
Technical field
The utility model relates to cigarette filter base material technical field, especially relates to the processing unit (plant) of the double-deck paper substrates of a kind of cigarette filter.
Background technology
Paper filter stick is that paper made by raw material usually with wood pulp cellulose, after rolling into wave wrinkle, roll into filter stick.It has low resistance to suction, moderate cost and the better distinguishing feature such as biological degradability, and retains the wet efficiency of tar of flue gas and can reach more than 45%, higher than cellulose acetate filter rod by 10 ~ 15%.
Paper filter tip hygroscopicity is strong, and easy deliquescing after making moist, the efficiency retaining aldehydes matter, than shortcomings such as the fine filter stick of vinegar low (about 20%), is allowed to condition at the application & development constraining it to a great extent.The advantage of paper filter tip is that cost is low, and the filter efficiency under identical resistance to suction is far above than cellulose acetate filter.Therefore, paper filter tip still has certain use value.Especially, after it being made composite filter tip together with cellulose acetate filter, retain the feature with the higher moisture resistance performance of cellulose acetate filter in conjunction with the higher of paper filter tip, can its advantage be played preferably and cover deficiency.
Wrinkle method at present for filter tip body paper is divided into dry method manufacture and wet method manufacture, and its technical requirement includes the aspects such as width, grammes per square metre, moisture, thickness, longitudinal direction and lateral pull, longitudinal tensile strain, fracture, material, drum diameter.Wherein the quantitative and width of body paper folds it and piles up effect and has a direct impact in filter stick, and then produces remote-effects to the quality stability of the resistance to suction of filter stick, excellent weight, hardness and whole filter stick; And the effect of the thickness of body paper to the setting of the embossing member in filter stick formation technique and body paper embossing lines has a direct impact, and then the resistance to suction of filter stick is set and stability generation remote-effects.Dry method wrinkle manufactures and requires higher to body paper, and wrinkle poor effect, affects the stability of its quality in cigarette filter.Wet method wrinkle manufacturing process flow is: individual layer thin paper → damping → fold processing → drying → wadding → shaping → filter stick.But the body paper embossing lines of individual layer paper filter tip is single, by poor flexibility during external force, is easily out of shape, paper filter tip easily adsorbs the aroma component in flue gas simultaneously, and makes flue gas with papery breath, affects the suction taste of cigarette.Drying process in wet method wrinkle manufacturing process adopts heating porcelain dish heating body paper dry, when equipment fault is shut down, often causes body paper to burn because temperature is too high.At present, all there is body paper by poor flexibility during external force in above two kinds of body paper wrinkle techniques, is easily out of shape, the defects such as bad order.Therefore, need badly and seek a kind of new processing unit (plant).
Utility model content
The utility model overcomes shortcoming of the prior art, provides a kind of processing unit (plant) effectively can processing the double-deck paper substrates of cigarette filter that tensile strength is high, resistance to suction is large.
In order to solve the problems of the technologies described above, the utility model is achieved through the following technical solutions: a kind of device realizing the double-deck papery substrate processing regimens of cigarette filter, and it comprises two preliminary working lines arranged side by side, be arranged at composite press roller that described preliminary working line paper delivery end is arranged in order, the second drying unit, the first sizing pressure roller, wind-up roll and multicomponent are casually arranged with the driving pressure roller being placed in and processing unit (plant) drives paper tape to advance; Described preliminary working line comprises the damping device, fold pressure roller, the first drying unit and the paper guide that set gradually.
Preferably, also comprise be set in turn between the first sizing pressure roller and wind-up roll for essence and flavoring agent add feeding device, the 3rd drying unit and second sizing pressure roller.
Preferably, described first drying unit adopts infrared heating device.
Preferably, described second drying unit adopts hot-air drying unit.
Preferably, described hot-air drying unit comprises the casing be made up of upper box and lower box, to be horizontally placed in casing two pieces of parallel split-wind plates, to be arranged at the intake stack with volume damper on upper box and lower box respectively, and the thermometer be arranged on casing and Pressure gauge.
Preferably, described 3rd drying unit adopts infrared heating device.
Preferably, described paper guide includes the screw rod vertically arranged, the baffle plate being fixedly installed on screw rod upper end, the spring be sheathed on screw rod, screws the nut in screw rod bottom, the base plate of vertical setting and the sliver of upper and lower both sides thereof; Described base plate to be set on screw rod and between spring and nut, by screw on nut, to realize the movement of base plate vertical direction, and described sliver can opposed bottom be vertically mobile regulates.
Compared with prior art, the utility model tool has the following advantages:
1, the utility model is realized the dislocation of single-part stationery by paper guide and by compound suppressing after composite press roller, obtain the double-deck papery base filter of similar pair of corrugated structure, greatly improve the filter efficiency of paper filter tip base material, and the parameter such as quantitative, the tensile strength of the two-layer compound paper made all meets the mechanical property requirements that industrial production manufactures paper filter stick.
2, the drying after the processing of individual layer body paper fold is completed by infrared heating device, the drying of duplex paper is carried out in hot-air drying device, bilayer dislocation extrusion coating paper after reinforced process is through infrared drying equipment process, the technological parameter such as temperature, wind speed all can control automatically, production reliability significantly improves, safeguard succinct, body paper is nonflammable, effectively can stop fire and occur.
3, the design of feeding device effectively can reduce bad smell that cigarette paper filter tip brings and promote cigarette flavor style.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the utility model device.
Fig. 2 is the structural representation of two body paper dislocation compounds.
Fig. 3 is the generalized section of hot-air drying device.
Along the profile of I-I in Fig. 4 Fig. 3.
Along the face figure that II-II cuts open in Fig. 5 Fig. 3.
Fig. 6 is the schematic diagram of paper guide in the utility model device.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not paying the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Shown in Fig. 1-6, realize a device for the utility model processing method, it comprises two preliminary working lines arranged side by side, be arranged at composite press roller that described preliminary working line paper delivery end is arranged in order, shape pressure roller 16, wind-up roll 20 and multicomponent of the second drying unit 13, first be casually arranged with the driving pressure roller being placed in and processing unit (plant) drives paper tape to advance; Described preliminary working line comprises the damping device 3,4 set gradually, fold pressure roller 5,6, the first drying unit 7,8 and paper guide 9,10, and described driving pressure roller can rationally be arranged in the production requirement of basis.
Wherein, also comprise and being set in turn between the first sizing pressure roller 16 and wind-up roll 20 for feeding device 17, the 3rd drying unit 18 and the second sizing pressure roller 19 that essence and flavoring agent adds.
Wherein, described first drying unit 7,8 adopts infrared heating device.Described second drying unit 13 adopts hot-air drying unit, described hot-air drying unit comprises the casing be made up of upper box 22 and lower box 23, to be horizontally placed in casing two pieces of parallel split-wind plates 28,30, be arranged at the intake stack 21,29 with volume damper 24,25 on upper box 22 and lower box 23 respectively, and the thermometer 26 be arranged on casing and Pressure gauge 27, described point of shrouding 28,30 is provided with air holes, adds man-hour paper wood and pass between split-wind plate 28,30.Described 3rd drying unit 18 adopts infrared heating device.
Wherein, described paper guide 9,10 includes the screw rod 34 vertically arranged, the baffle plate 39 being fixedly installed on screw rod 34 upper end, the spring 38 be sheathed on screw rod 34, screws the nut 33 in screw rod 34 bottom, the base plate 31 of vertical setting and the sliver 32 of upper and lower both sides thereof; Described base plate 31 to be set on screw rod 34 and between spring 38 and nut 33, screw rod 34 is provided with the pad 35 supporting with nut 33, by screw on nut 33, realize the movement of base plate 31 vertical direction, described sliver 32 vertically can move adjustment by opposed bottom 31, be specially and process slot 36 on sliver 32, and be fixed connection by screw 37, obviously also can be guide groove etc. other move governor motion, can move the form of adjustment by opposed bottom 31 by sliver 32, the dislocation realizing different in width paper wood regulates.Add man-hour, by screw on nut 33, realize base plate 31 and sliver 32 movement jointly, and drive the paper wood be arranged between base plate 31 and sliver 32 to move, realize dislocation function.
Embodiment 1
Further illustrate the utility model in conjunction with the accompanying drawings and embodiments.Body paper 1,2(are fabric width 220mm, are quantitatively 12g/m
2tensile strength is 0.15 KN/m) respectively after driving pressure roller to arrive damping device 3,4, cross fold pressure roller 5,6 and extrude fold, through the first drying device (infrared heating device) 7,8 preliminarily dried (baking temperature 85 DEG C, body paper is 150m/min at drying box medium velocity), then fold body paper 1 and 2 offsets dislocation 0.5mm(body paper 1 through paper guide 9,10 and to misplace left 0.25mm, and body paper 2 is to dextroposition 0.25mm) after, carry out duplex paper compound through paired composite press roller 11,12; Extrusion coating paper is again through the second drying unit 13, i.e. hot-air drying device (temperature 75 DEG C, wind speed is 30m/s) carry out drying, cross the first directed pressure roller 16 to shape, then carry out after reinforced process after the 3rd drying unit 18 through feeding device 17, namely (baking temperature is 105 DEG C to infrared heating device, dislocation body paper after perfuming process through keeping the speed of 150m/min in drying box) carry out drying after, after crossing the second sizing pressure roller 19 shaping again, final rolling on wind-up roll 20, namely obtains the double-deck paper substrates of cigarette filter.
After testing, processing the quantitative of the double-deck paper substrates of the cigarette filter obtained by the utility model is 23.6g/m
2, tensile strength is 0.26KN/m, and rolled filter rod resistance to suction is 3800Pa, and comparatively body paper 1 and 2 improves a lot (body paper 1 and 2: quantitatively: 12g/m
2, tensile strength 0.15 KN/m, rolled filter rod resistance to suction 2800Pa).The machining property of the double-deck paper substrates of cigarette filter that the utility model obtains has met that cigarette filter is confidential to be asked; Meanwhile, the resistance to suction of double-deck paper substrates also improves a lot, and is suitable for preparing cigarette filter.
Embodiment 2
Further illustrate the utility model in conjunction with the accompanying drawings and embodiments.Body paper 1,2(fabric width are 240mm) respectively after driving pressure roller to arrive damping device 3,4, cross fold pressure roller 5,6 and extrude fold, through the first drying device (infrared heating device) 7,8 preliminarily dried (baking temperature 75 DEG C, body paper is 90m/min at drying box medium velocity), then fold body paper 1 and 2 offsets dislocation 0.5mm(body paper 1 through paper guide 9,10 and to misplace left 0.25mm, body paper 2 is to dextroposition 0.15mm) after, carry out duplex paper compound through paired composite press roller 11,12; Extrusion coating paper is again through the second drying unit 13, i.e. hot-air drying device (temperature 85 DEG C, wind speed is 10m/s) carry out drying, cross the first directed pressure roller 16 to shape, then carry out after reinforced process after the 3rd drying unit 18 through feeding device 17, namely (baking temperature is 95 DEG C to infrared heating device, dislocation body paper after perfuming process through keeping the speed of 90m/min in drying box) carry out drying after, after crossing the second sizing pressure roller 19 shaping again, final rolling on wind-up roll 20, namely obtains the double-deck paper substrates of cigarette filter.
After testing, processing the quantitative of the double-deck paper substrates of the cigarette filter obtained by the utility model is 33.6g/m
2, tensile strength is 0.56KN/m, and rolled filter rod resistance to suction is 4050pa.Index of correlation all comparatively body paper 1 and 2 improves a lot (body paper 1: quantitatively for 16g/m
2, tensile strength is 0.3KN/m, rolled filter rod resistance to suction 3500pa; Body paper 2: be quantitatively 18g/m
2, tensile strength is 0.35KN/m, rolled filter rod resistance to suction 3600pa).The machining property of the double-deck paper substrates of cigarette filter that the utility model obtains has met that cigarette filter is confidential to be asked; The resistance to suction of double-deck paper substrates also improves a lot, and is suitable for preparing cigarette filter.
Embodiment 3
Further illustrate the utility model in conjunction with the accompanying drawings and embodiments.Body paper 1,2(fabric width are 260mm) respectively after driving pressure roller to arrive damping device 3,4, cross pressure roller 5,6 and extrude fold, through the first drying device (infrared heating device) 7,8 preliminarily dried (baking temperature 80 DEG C, body paper is 120m/min at drying box medium velocity), then fold body paper 1 and 2 offsets dislocation 0.3mm(body paper 1 through paper guide 9,10 and to misplace left 0.15mm, body paper 2 is to dextroposition 0.15mm) after, carry out duplex paper compound through paired composite press roller 11,12; Extrusion coating paper is again through the second drying unit 13, i.e. hot-air drying device (temperature 80 DEG C, wind speed is 20m/s) carry out drying, cross the first directed pressure roller 16 to shape, then carry out after reinforced process after the 3rd drying unit 18 through feeding device 17, namely (baking temperature is 100 DEG C to infrared heating device, dislocation body paper after perfuming process through keeping the speed of 120m/min in drying box) carry out drying after, after crossing the second sizing pressure roller 19 shaping again, final rolling on wind-up roll 20, namely obtains the double-deck paper substrates of cigarette filter.
After testing, processing the quantitative of the double-deck paper substrates of the cigarette filter obtained by the utility model is 33.8g/m
2, tensile strength is 0.66KN/m, and rolled filter rod resistance to suction is 4200pa.Index of correlation all comparatively body paper 1 and 2 improves a lot (body paper 1: quantitatively for 20g/m
2, tensile strength is 0.40KN/m, rolled filter rod resistance to suction 3700pa; Body paper 2: be quantitatively 16g/m
2, tensile strength is 0.37KN/m, rolled filter rod resistance to suction 3400pa).The machining property of the double-deck paper substrates of cigarette filter that the utility model obtains has met that cigarette filter is confidential to be asked; The resistance to suction of double-deck paper substrates also improves a lot, and is suitable for preparing cigarette filter.
By above-described embodiment surface, processing unit (plant) of the present utility model can realize effective processing of cigarette filter duplex paper, meets related request, for the production of cigarette filter papery base material provides new outlet, has broad application prospects.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (7)
1. the processing unit (plant) of the double-deck paper substrates of cigarette filter, it is characterized in that: comprise two preliminary working lines arranged side by side, be arranged at composite press roller (11,12) that described preliminary working line paper delivery end is arranged in order, the second drying unit (13), the first sizing pressure roller (16), wind-up roll (20) and multicomponent be casually arranged with the driving pressure roller being placed in and processing unit (plant) drives paper tape to advance; Described preliminary working line comprises the damping device (3,4), fold pressure roller (5,6), the first drying unit (7,8) and the paper guide (9,10) that set gradually.
2. the processing unit (plant) of the double-deck paper substrates of cigarette filter according to claim 4, is characterized in that: also comprise and be set in turn in the feeding device (17), the 3rd drying unit (18) and second that add for essence and flavoring agent between the first sizing pressure roller (16) and wind-up roll (20) and shape pressure roller (19).
3. the processing unit (plant) of the double-deck paper substrates of cigarette filter according to claim 1 or 2, is characterized in that: described first drying unit (7,8) adopts infrared heating device.
4. the processing unit (plant) of the double-deck paper substrates of cigarette filter according to claim 1 or 2, is characterized in that: described second drying unit (13) adopts hot-air drying unit.
5. the processing unit (plant) of the double-deck paper substrates of cigarette filter according to claim 4, it is characterized in that: described hot-air drying unit comprises the casing be made up of upper box (22) and lower box (23), to be horizontally placed in casing two pieces of parallel split-wind plates (28,30), be arranged at respectively on upper box (22) and lower box (23) and be with volume damper (24,25) intake stack (21,29), and the thermometer (26) be arranged on casing and Pressure gauge (27).
6. the processing unit (plant) of the double-deck paper substrates of cigarette filter according to claim 2, is characterized in that: described 3rd drying unit (18) adopts infrared heating device.
7. the processing unit (plant) of the double-deck paper substrates of cigarette filter according to claim 1 or 2, it is characterized in that: described paper guide (9,10) includes the screw rod (34) vertically arranged, the baffle plate (39) being fixedly installed on screw rod (34) upper end, the spring (38) be sheathed on screw rod (34), screws the nut (33) in screw rod (34) bottom, the base plate (31) of vertical setting and the sliver (32) of upper and lower both sides thereof; Described base plate (31) is set in screw rod (34) and goes up and be positioned between spring (38) and nut (33), by screw on nut (33), realize the movement of base plate (31) vertical direction, described sliver (32) can opposed bottom (31) vertically mobile adjustment.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109334127A (en) * | 2018-09-28 | 2019-02-15 | 句容市南山包装制品有限公司 | A kind of corrugated board processing unit (plant) |
CN113183540A (en) * | 2021-05-17 | 2021-07-30 | 浙江希望包装有限公司 | Production process of high-flame-retardant corrugated paper |
-
2014
- 2014-09-10 CN CN201420514901.8U patent/CN204217884U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109334127A (en) * | 2018-09-28 | 2019-02-15 | 句容市南山包装制品有限公司 | A kind of corrugated board processing unit (plant) |
CN113183540A (en) * | 2021-05-17 | 2021-07-30 | 浙江希望包装有限公司 | Production process of high-flame-retardant corrugated paper |
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