CN106735087B - A kind of cast insulation stove and its application method with Tooth-locked Quick Closure door structure - Google Patents

A kind of cast insulation stove and its application method with Tooth-locked Quick Closure door structure Download PDF

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Publication number
CN106735087B
CN106735087B CN201611249465.6A CN201611249465A CN106735087B CN 106735087 B CN106735087 B CN 106735087B CN 201611249465 A CN201611249465 A CN 201611249465A CN 106735087 B CN106735087 B CN 106735087B
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China
Prior art keywords
fire door
tooth
flange
door
gear ring
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CN201611249465.6A
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CN106735087A (en
Inventor
张花蕊
张虎
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Beijing hang Da Xin Wood Technology Co., Ltd.
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Beihang University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/18Door frames; Doors, lids, removable covers
    • F27D1/1858Doors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Special Wing (AREA)

Abstract

The invention discloses a kind of cast insulation stove of the cast insulation stove with Tooth-locked Quick Closure door structure, it is characterized in that, door structure includes the fire door located at fire door, gear ring is provided with around fire door, fire door is provided with fire door swing arm, fire door swing arm is hinged or is pivotally connected with arm shaft, fire door band tooth flange is installed on fire door, the fire door band tooth flange has and the intermeshing tooth of gear ring, also include that gear ring rotation driving of the fire door with tooth flange rotary can be driven, latch segment is provided with the inside of flange, the present invention realizes quick locking/opening and the good sealing to fire door by revolving gear ring/flange intermeshing structure, it is big to lock intensity, pressure-bearing is horizontal high, it is simple in construction flexible, service life is high.

Description

A kind of cast insulation stove and its application method with Tooth-locked Quick Closure door structure
Technical field
The invention belongs to Casting Equipment technical field, is protected more particularly, to a kind of casting with Tooth-locked Quick Closure door structure Warm stove.
Background technology
In casting field, when being related to melting, insulation, transfer or the cast of metal bath, it is required for using metal bath Holding furnace, by taking aluminum alloy low-pressure casting as an example, holding furnace is the pith of low pressure casting system, for Al alloy thermal insulation Speech, it is basic require to include heat-insulating property and sealing property, sealing and heat-insulating property is directly connected to casting technological parameter can The stability of control property and temperature of aluminum liquid.The pressure that holding furnace needs to undertake simultaneously includes rising the gas pressure of liquid pressure maintaining period and gold Belong to liquid itself static pressure, thus should also have enough intensity.Critical component of the fire door of holding furnace as holding furnace, need frequency Numerous open and close, it is the part for being easiest to damage or producing leakage, thus fire door should also play unlatching, close convenient spirit It is living, the shortcomings that thermal-insulating sealing effect.Existing low-pressure casting thermal insulation furnace mainly uses traditional handled door structure of band, only The pressure no more than 0.1MPa can be born, and the furnace pressure of high boost presence casting machine can reach 0.6MPa, to door structure New requirement is proposed, while holding furnace furnace wall needs to undertake the immense pressure in stove, thus in the casting process, in order to protect Card safety, it is necessary to make furnace wall that there is enough intensity, so as to cause the insulation of furnace wall or refractory material thicker, add cost.
The content of the invention
In order to solve the above technical problems, the invention provides a kind of cast insulation with Tooth-locked Quick Closure door structure Stove.
Complete technical scheme of the invention includes:A kind of casting of the cast insulation stove with Tooth-locked Quick Closure door structure Holding furnace, it is characterised in that door structure includes the fire door located at fire door, and fire door is provided with handle, gear ring is provided with around fire door, Fire door is provided with fire door swing arm, and fire door swing arm is hinged or is pivotally connected with arm shaft, and arm shaft is fixed on fire door support, pacified on fire door Equipped with fire door band tooth flange, fire door band tooth flange have with the intermeshing tooth of gear ring, in addition to fire door band can be driven The gear ring rotation driving of tooth flange rotary, fire door heat-insulation layer is filled between fire door and flange, latch segment is provided with the inside of flange.
It is of the invention to be relative to the advantages of prior art:
1. being intermeshed structure by revolving gear ring/flange realizes to quick locking/opening of fire door and good Sealing, locking intensity is big, and pressure-bearing is horizontal high, it is simple in construction flexibly, service life is high.
2. effectively make fire door supported flange using low pressure/differential pressure gas pressure is carried out in holding furnace, further increase lock Tight and sealing property.
3. fire door heat-insulation layer realizes the good heat preservation effect to holding furnace, avoid temperature in holding furnace and decline.
4. be additionally provided with holding furnace furnace wall with porose pipeline, the pipeline is to convey gas, and by pipeline Gas is discharged in the space of furnace wall by hole, for increasing the pressure in furnace wall, furnace wall can be made to bear stove under less thickness Gas pressure and molten metal itself static pressure in thorax
Brief description of the drawings
Fig. 1 is the holding furnace schematic perspective view of the present invention.
Fig. 2 is the insulation furnace door and enlarged diagram of the fire door with tooth flange of the present invention.
The holding furnace that Fig. 3 is the present invention is faced and profile.
Fig. 4 is the holding furnace of the present invention in oven door opening view.
Fig. 5 is the cool-bag furnace wall diagrammatic cross-section of the present invention.
In figure:1- fire door supports, 2- arm shafts, 3- gear ring rotation drivings, 4- fire door swing arms, 5- gear rings, 6- fire doors, 7- hands Handle, 8- fire door heat-insulation layers, 9- fire doors band tooth flange, 10- latch segments, 11- bodies of heater.
Embodiment
The present invention will be further described with reference to the accompanying drawings and detailed description.
As Figure 1-3, the cast insulation of the cast insulation stove disclosed by the invention with Tooth-locked Quick Closure door structure Stove, including body of heater 11, door structure include the fire door 6 located at fire door, and fire door 6 is provided with handle 7, around provided with gear ring 5, fire door Fire door swing arm 4 is provided with, fire door swing arm 4 is hinged or is pivotally connected with arm shaft 2, i.e. fire door swing arm 4 can rotate around arm shaft 2, swing arm Axle is fixed on fire door support 1, and fire door band tooth flange 9 is provided with fire door, and the fire door band tooth flange 9 has and the phase of gear ring 5 The tooth mutually engaged, can realize locking/release of flange 9 and fire door by rotation, and the driving flange 9 of gear ring rotation driving 3 makes its rotation Turn, fire door heat-insulation layer 8 is filled between fire door and flange 9, the inner side of flange 9 is provided with latch segment 10, realizes the positioning of flange rotary.
Cast insulation stove disclosed by the invention injects metal from fire door to holding furnace when in use, first with liquid-adding device Liquid, after, fire door swing arm 4 is rotated along arm shaft 2 using handle 7, drive fire door 6 to enter fire door band tooth flange 9, then profit Fire door band tooth flange 9 is driven its rotation, flange 9 is stopped the rotation and is locked after encountering latch segment 10 with gear ring rotation driving 3, this Gear ring 5 on tooth and fire door on Shi Falan is intermeshed, and realizes the closing of door structure, after being pressurizeed to holding furnace, Air pressure presses to fire door 6, fire door 6 is tightly pushed down flange 9, furthermore achieved that sealing, can now be cast.Using terminating Heater exhaust release is incubated afterwards, and gear ring rotation driving afterwards 3 drives fire door band tooth flange 9 to make its rotation, makes tooth and stove on flange Gear ring 5 on door no longer engages, and fire door swing arm 4 is rotated along arm shaft 2 using handle 7, drives fire door 6 to leave fire door band tooth method Orchid 9, realizes the unlatching of fire door, as shown in figure 4, into next working cycles.
Meanwhile as a kind of preferable scheme, as shown in figure 5, being additionally provided with cast insulation stove furnace wall disclosed by the invention With porose pipeline, gas is discharged in the space of furnace wall by the pipeline to convey gas by the hole on pipeline, is used for Increase the pressure in furnace wall.Holding furnace disclosed by the invention includes body of heater and burner hearth, and aluminium liquid is filled in burner hearth, and body of heater includes outermost The steel furnace shell of layer, ceramic fiber paper is filled with shell, nanometer felt is provided with ceramic fiber paper, is calcium silicate board with microporous in nanometer felt, then It is soak layer and castable refractory working lining inside, wherein furnace shell provides necessary structural support, ceramic fibre for body of heater Paper is located in furnace shell, prevents aluminium liquid from exosmosing, and calcium silicate board with microporous provides low-temperature insulation performance, and the flame retardant coating of internal layer directly contacts with aluminium liquid. Be provided with calcium silicate board with microporous with porose airway tube, the airway tube has air inlet, and connects inert gas source, carry out low pressure, When differential pressure or adjustable pressure casting, during melt is risen liquid mold filling and solidification toward inflation in cool-bag burner hearth, while gas is pressed into In space in container furnace wall, to increase the pressure of furnace wall, the atmospheric pressure value in burner hearth and in furnace wall is 0-0.6MPa, equivalent to from Both sides are pressurizeed to castable refractory working lining respectively, make in furnace wall and air pressure reaches balance in burner hearth, to reduce stove cavity pressure Influence to working lining, after casting process terminates, in burner hearth be vented release when, while to furnace wall be vented release.Using above-mentioned Method, the thickness of castable refractory working lining is significantly reduced, and holding furnace operational excellence, significantly reduce cost.
It is described above, only it is presently preferred embodiments of the present invention, not the present invention is imposed any restrictions, it is every according to the present invention Any simple modification, change and the equivalent structure change that technical spirit is made to above example, still fall within skill of the present invention In the protection domain of art scheme.

Claims (4)

1. a kind of cast insulation stove with Tooth-locked Quick Closure door structure, it is characterised in that door structure includes being located at fire door Fire door (6), tooth is provided with around fire door (6), fire door (6) is provided with fire door swing arm (4), fire door swing arm (4) and arm shaft (2) hinge Connect or be pivotally connected, fire door band tooth flange (9) is installed on fire door, the fire door band tooth flange (9) has to be intermeshed with fire door (6) Tooth, in addition to the gear ring rotation driving (3) that fire door can be driven to be rotated with tooth flange (9), set on the inside of fire door band tooth flange (9) There is latch segment (10);
It is additionally provided with described cast insulation stove furnace wall and passes through pipeline with porose pipeline, the pipeline to convey gas On hole gas is discharged in the space of furnace wall, for increasing the pressure in furnace wall.
2. the cast insulation stove described in claim 1, it is characterised in that the arm shaft (2) is fixed on fire door support (1).
3. the cast insulation stove described in claim 1 or 2, it is characterised in that filled out between fire door (6) and fire door band tooth flange (9) Filled with fire door heat-insulation layer (8).
4. the application method of the cast insulation stove described in claim any one of 1-3, it is characterised in that first with liquid-adding device Molten metal is injected from fire door to cast insulation stove, after, fire door swing arm (4) is rotated along arm shaft (2), drive fire door (6) Into fire door band tooth flange (9), fire door band tooth flange (9) is driven to make its rotation, fire door band followed by gear ring rotation driving (3) Tooth flange (9) stops the rotation and locked after encountering latch segment (10), and now fire door is with the tooth on tooth flange (9) and fire door (6) Tooth intermeshing, realize the closing of door structure, after being pressurizeed to cast insulation stove, air pressure to fire door press, make stove Door tightly pushes down fire door band tooth flange (9), furthermore achieved that sealing, can now be cast;Using terminating rear cast insulation Heater exhaust release, gear ring rotation driving afterwards (3) make fire door band tooth flange (9) rotation, make fire door band the tooth on tooth flange (9) and Tooth on fire door (6) no longer engages, and fire door swing arm (4) is rotated along arm shaft (2), drives fire door (6) to leave fire door band tooth method Blue (9), realize the unlatching of fire door (6), into next working cycles.
CN201611249465.6A 2016-12-29 2016-12-29 A kind of cast insulation stove and its application method with Tooth-locked Quick Closure door structure Active CN106735087B (en)

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CN201611249465.6A CN106735087B (en) 2016-12-29 2016-12-29 A kind of cast insulation stove and its application method with Tooth-locked Quick Closure door structure

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CN106735087B true CN106735087B (en) 2017-11-14

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Publication number Priority date Publication date Assignee Title
CN116638063B (en) * 2023-05-17 2023-11-07 沈阳东大三建工业炉制造有限公司 Differential pressure casting aluminum supply system and process

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* Cited by examiner, † Cited by third party
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JP2007283322A (en) * 2006-04-13 2007-11-01 Tokyo Light Alloy Co Ltd Low pressure casting apparatus and low pressure casting method
CN103071784B (en) * 2013-01-21 2014-12-10 沈阳真空技术研究所 Electromagnetic-stirring pressurized centrifugal large-opening vacuum fusion casting furnace
CN203578725U (en) * 2013-11-27 2014-05-07 江苏凯特汽车部件有限公司 Furnace door protecting device for holding furnace of low-pressure casting machine
CN203556847U (en) * 2013-11-29 2014-04-23 无锡市双全机械制造厂 Low pressure casting machine heat preserving furnace
CN203610646U (en) * 2013-12-26 2014-05-28 烟台路通精密铝业有限公司 Low-pressure holding furnace
CN203843149U (en) * 2014-05-23 2014-09-24 阜新市万达铸业有限公司 Low-pressure casting holding furnace
CN205425788U (en) * 2016-03-18 2016-08-03 宁夏昇力恒真空设备有限公司 Adopt horizontal fritting furnace of high temperature of rotary cylinder chucking device
CN105953573A (en) * 2016-06-23 2016-09-21 江阴中南重工有限公司 Rapid positioning device of quick opening flange of pressure sintering furnace
CN206305424U (en) * 2016-12-29 2017-07-07 北京航空航天大学 A kind of cast insulation stove with Tooth-locked Quick Closure door structure

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Effective date of registration: 20180509

Address after: 100191 A002 4, A002 A, Zhi Zhen mansion, 7 Zhichun Road, Beijing.

Patentee after: Beijing hang Da Xin Wood Technology Co., Ltd.

Address before: 100191 Xueyuan Road, Haidian District, Beijing, No. 37

Patentee before: Beihang University